Efficient positioning tool for generator rotor assembly

By introducing structures such as arc slides, push plates, electric telescopic rods and servo motors into the generator rotor assembly tooling, the problems of low efficiency and unstable installation of traditional tooling are solved, and more efficient and stable rotor installation and shell fixation are achieved. .

CN222321325UActive Publication Date: 2025-01-07ZHUHAI QILI TECH CO LTD
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Patent Information

Application Number
CN202421094723.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-07
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The assembly and positioning of traditional generator rotors is inefficient, and the slide plate does not match the rotor, resulting in unstable installation and inability to effectively fix the generator housing.

Method used

An assembly structure including a base, support table, arc-shaped slide plate, push plate, electric telescopic rod, guide rod, triangle block, spring and servo motor is designed to make up for the difference in the distance between the slide plate by electric telescopic rod and guide rod. And the spring prevents backing, the servo motor cooperates with the bidirectional screw and slide rod to fix the housing.

Benefits of technology

It improves the stability and efficiency of the generator rotor installation, avoids rotor retraction, ensures the fixation of the generator housing, and enhances the overall installation stability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222321325U_ABST
Patent Text Reader

Abstract

The utility model discloses an efficient positioning tool for generator rotor assembly, which relates to the technical field of generator rotor assembly and comprises a base, a first supporting table and a second supporting table are respectively arranged at the top of the base, and an assembly structure is arranged on the inner side of the second supporting table and comprises an arc-shaped sliding plate. The arc-shaped sliding plate is slidably arranged on the inner side of the second supporting table, a push plate is movably arranged on the inner side of the arc-shaped sliding plate, the rear portion of the push plate is fixedly connected with one end of a multi-section electric telescopic rod, the two sides of the rear portion of the push plate are each provided with two guide rods, and a hollow fixing plate is arranged at the position, close to the middle, of the top of the base. And movable rods are movably arranged at the two ends of the hollow fixing plate correspondingly, and triangular blocks are fixedly connected to one ends of the two movable rods correspondingly. According to the high-efficiency positioning tool for assembling the generator rotor, the rotor can be quickly assembled by arranging an assembling structure of the positioning tool, and the high-efficiency positioning tool has very good practicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of generator rotor assembly, in particular to a generator rotor assembly high-efficiency positioning tool. Background Art

[0002] The generator rotor is an important component of the generator. Generally, the generator rotor is installed inside the generator casing and fixed by the generator base. Therefore, the installation of the generator rotor is an important part of completing the generator production.

[0003] However, traditional rotor assembly positioning tools need to be installed manually, which is inefficient. Some installations use a slide, which is then pulled out. However, the slide is likely to bring the rotor back synchronously when it is pulled out, affecting the installation. In addition, the size of the slide does not match the rotor, and there is no structure to make up for the distance difference, which limits the installation of the slide. In addition, the generator casing cannot be fixed during installation, affecting the stability of the installation. Utility Model Content

[0004] The main purpose of the utility model is to provide a generator rotor assembly efficient positioning tool, which can effectively solve the technical problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A generator rotor assembly high-efficiency positioning tool comprises a base, a support platform 1 and a support platform 2 are respectively arranged on the top of the base, and an assembly structure is arranged on the inner side of the support platform 2;

[0007] The assembly structure includes an arc-shaped slide plate, which is slidably arranged on the inner side of the supporting platform 2, and a push plate is movably arranged on the inner side of the arc-shaped slide plate, and the rear part of the push plate is fixedly connected to one end of a multi-section electric telescopic rod, and two guide rods are respectively arranged on both sides of the rear part of the push plate, and a hollow fixed plate is arranged near the middle of the top of the base, and movable rods are movably arranged at both ends of the hollow fixed plate, and one end of each of the two movable rods is fixedly connected to a triangular block.

[0008] As a further solution of the utility model, two springs are respectively arranged between the rear parts of the two triangular blocks and the inner sides of the two ends of the hollow fixed plate, and the two springs are respectively adaptively matched with the positions of the two movable rods.

[0009] As a further solution of the utility model, one end of the two guide rods passes through the inner end of the arc-shaped slide plate, and the multi-section electric telescopic rod is arranged at one end of the base.

[0010] As a further solution of the utility model, the push plate and the arc-shaped slide plate are adaptively matched, and the arc-shaped slide plate is adaptively matched with the support platform 2 and the hollow fixed plate respectively.

[0011] As a further solution of the utility model, a positioning structure is provided on the top of the base, and the positioning structure includes two baffles, which are symmetrically arranged at the front and rear parts of the other end of the base, a bidirectional screw rod is rotatably arranged between the two baffles, two sliding rods are respectively arranged between the two ends of the two baffles, and two positioning plates are symmetrically slidably arranged outside the bidirectional screw rod.

[0012] As a further solution of the utility model, the bidirectional screw rod and the two sliding rods all penetrate the bottom of the support platform 1, and the two ends of the two positioning plates are respectively penetrated by the two sliding rods.

[0013] As a further solution of the utility model, one end of the bidirectional screw rod passes through the baffle plate at the front of the base and is fixedly connected to the output shaft of the servo motor. The servo motor is arranged in front of the baffle plate, and the positioning plate is adaptably matched with the bidirectional screw rod and the sliding rod.

[0014] The beneficial effects of the utility model are as follows:

[0015] By setting up the assembly structure and the positioning structure, when in use, it can be placed at the site where it needs to work to achieve the working conditions. Compared with the traditional positioning tooling, it prevents the generator rotor from retreating as the arc slide is pulled out, makes up for the distance gap of the arc slide, and fixes the generator housing to increase the installation stability;

[0016] By arranging multiple sections of electric telescopic rods and guide rods in conjunction with the push plate, the push plate can slide on the inner side of the support platform 2 with the arc-shaped slide plate. The arrangement of the guide rod is helpful to make up for the distance of the arc-shaped slide plate. The arrangement of the triangular block, spring and movable rod is helpful to prevent the generator rotor from retreating as the arc-shaped slide plate is pulled out.

[0017] By arranging a servo motor in conjunction with a bidirectional lead screw, the positioning plate can slide outside the bidirectional lead screw and the slide rod, which is beneficial for the positioning plate to fix the position of the generator housing and improve the stability of the installation work. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of a generator rotor assembly high-efficiency positioning tooling of the utility model;

[0019] Figure 2 This is a schematic diagram of the split three-dimensional structure of a generator rotor assembly high-efficiency positioning tooling of the utility model;

[0020] Figure 3 It is a side view structural schematic diagram of a generator rotor assembly high-efficiency positioning tooling of the utility model;

[0021] Figure 4The utility model is a schematic diagram of a top view of a high-efficiency positioning tool for assembling a generator rotor.

[0022] In the figure: 1. base; 2. support platform 1; 3. support platform 2; 4. assembly structure; 5. arc-shaped slide plate; 6. push plate; 7. multi-section electric telescopic rod; 8. guide rod; 9. hollow fixed plate; 10. movable rod; 11. triangular block; 12. spring; 13. positioning structure; 14. baffle; 15. bidirectional screw rod; 16. slide rod; 17. positioning plate; 18. servo motor. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] like Figure 1-4 As shown, a generator rotor assembly high-efficiency positioning tool comprises a base 1, a support platform 1 2 and a support platform 2 3 are respectively arranged on the top of the base 1, and an assembly structure 4 is arranged on the inner side of the support platform 2 3;

[0025] The assembly structure 4 includes an arc-shaped slide plate 5, which is slidably arranged on the inner side of the support platform 2 3. A push plate 6 is movably arranged on the inner side of the arc-shaped slide plate 5. The rear part of the push plate 6 is fixedly connected to one end of a multi-section electric telescopic rod 7. Two guide rods 8 are respectively arranged on both sides of the rear part of the push plate 6. A hollow fixed plate 9 is arranged near the middle of the top of the base 1. Movable rods 10 are movably arranged at both ends of the hollow fixed plate 9. One end of each of the two movable rods 10 is fixedly connected to a triangular block 11.

[0026] Place the generator casing on the top of the support platform 2, place the generator rotor on the inner side of the arc-shaped slide plate 5, start the multi-section electric telescopic rod 7, so that it acts on the push plate 6 to carry the guide rod 8 to slide on the inner side of the arc-shaped slide plate 5 toward the direction of the support platform 2. When the guide rod 8 reaches the maximum value, the multi-section electric telescopic rod 7 pushes the arc-shaped slide plate 5 on the inner side of the support platform 2 3 to slide in the direction of the support platform 2 through the push plate 6. When one end of the generator rotor is pressed against the two triangular blocks 11, the two triangular blocks 11 carry the two movable rods 10 to slide toward the two ends of the hollow fixed plate 9 respectively. When one end of the arc-shaped slide plate 5 is completely inserted into the interior of the generator casing and fits with the inner end of the generator casing, the generator rotor is completely inserted into the interior of the generator casing. At this time, since the generator rotor is completely inserted into the generator casing, the spring 12 carries the triangular block 11 and the movable rod 10 to rebound to the initial position. The triangular block 11 limits the other end of the generator rotor, and then the multi-section electric telescopic rod 7 is recovered until the arc-shaped slide plate 5 slides back to the initial position, and the installation of the generator rotor can be completed.

[0027] In this embodiment, two springs 12 are respectively arranged between the rear portions of the two triangular blocks 11 and the inner sides of both ends of the hollow fixing plate 9 , and the two springs 12 are respectively adaptively matched with the positions of the two movable rods 10 .

[0028] When the spring 12 loses the pressure, it can rebound to the initial position with the triangular block 11 and the movable rod 10 .

[0029] In this embodiment, one end of the two guide rods 8 passes through the inner end of the arc-shaped slide plate 5 , and the multi-section electric telescopic rod 7 is arranged at one end of the base 1 .

[0030] The guide rod 8 can make up the distance of the arc-shaped slide plate 5, so that the generator rotor can be better installed in the generator housing.

[0031] In this embodiment, the push plate 6 and the arc-shaped slide plate 5 are adaptively matched, and the arc-shaped slide plate 5 is adaptively matched with the support platform 2 3 and the hollow fixed plate 9 respectively.

[0032] The arc-shaped slide plate 5 supports the generator rotor.

[0033] In this embodiment, a positioning structure 13 is provided on the top of the base 1, and the positioning structure 13 includes two baffles 14, and the two baffles 14 are symmetrically arranged at the front and rear parts of the other end of the base 1. A bidirectional screw rod 15 is rotatably arranged between the two baffles 14, and two sliding rods 16 are respectively arranged between the two ends of the two baffles 14, and two positioning plates 17 are symmetrically slidably arranged outside the bidirectional screw rod 15.

[0034] When the generator housing is placed on the top of the support platform 2, the servo motor 18 is started to rotate the bidirectional screw 15, thereby causing the positioning plate 17 to slide outside the bidirectional screw 15 and the sliding rod 16. When the positioning plate 17 is close to the outside of the generator housing, the servo motor 18 is stopped, so that the positioning plate 17 can fix the generator housing.

[0035] In this embodiment, the bidirectional screw rod 15 and the two slide rods 16 all penetrate the bottom of the support platform 2 , and the two ends of the two positioning plates 17 are penetrated by the two slide rods 16 respectively.

[0036] The positioning plate 17 slides outside the bidirectional lead screw 15 and the slide rod 16 under the action of the servo motor 18 and the bidirectional lead screw 15 .

[0037] In this embodiment, one end of the bidirectional screw rod 15 passes through the baffle 14 located at the front of the base 1 and is fixedly connected to the output shaft of the servo motor 18. The servo motor 18 is arranged in front of the baffle 14, and the positioning plate 17 is adaptably matched with the bidirectional screw rod 15 and the sliding rod 16.

[0038] The slide bar 16 has a limiting effect on the positioning plate 17 .

[0039] It should be noted that the utility model is a generator rotor assembly high-efficiency positioning tool, which can be placed at a site where work is required to achieve working conditions when in use;

[0040] When the guide rod 8 reaches the maximum value, the multi-section electric telescopic rod 7 pushes the arc slide 5 on the inner side of the support platform 2 3 to slide in the direction of the support platform 2. When one end of the generator rotor is pressed against the two triangular blocks 11, the two triangular blocks 11 carry the two movable rods 10 to slide toward the two ends of the hollow fixed plate 9 respectively. When one end of the arc slide 5 is fully inserted into the interior of the generator housing and fits with the inner end of the generator housing, the generator rotor is fully inserted into the interior of the generator housing. At this time, since the generator rotor is fully inserted into the generator housing, the spring 12 brings the triangular block 11 and the movable rod 10 back to the initial position. The triangular block 11 limits the other end of the generator rotor, and then the multi-section electric telescopic rod 7 is recovered until the arc slide 5 slides back to the initial position, and the installation of the generator rotor can be completed.

[0041] During the process, when the generator housing is placed on the top of the support platform 2, the servo motor 18 is started to rotate the bidirectional screw rod 15, thereby causing the positioning plate 17 to slide outside the bidirectional screw rod 15 and the sliding rod 16. When the positioning plate 17 is close to the outside of the generator housing, the servo motor 18 is stopped, so that the positioning plate 17 can fix the generator housing.

[0042] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A generator rotor assembly high-efficiency positioning tool, comprising a base (1), the top of the base (1) is respectively provided with a support platform 1 (2) and a support platform 2 (3), characterized in that: An assembly structure (4) is provided on the inner side of the second support platform (3); The assembly structure (4) comprises an arc-shaped slide plate (5), wherein the arc-shaped slide plate (5) is slidably arranged on the inner side of the supporting platform (3), a push plate (6) is movably arranged on the inner side of the arc-shaped slide plate (5), the rear part of the push plate (6) is fixedly connected to one end of a multi-section electric telescopic rod (7), two guide rods (8) are respectively arranged on both sides of the rear part of the push plate (6), a hollow fixed plate (9) is arranged near the middle of the top of the base (1), movable rods (10) are movably arranged at both ends of the hollow fixed plate (9), and one end of each of the two movable rods (10) is fixedly connected to a triangular block (11).

2. The generator rotor assembly high-efficiency positioning tool according to claim 1, characterized in that: Two springs (12) are respectively arranged between the rear parts of the two triangular blocks (11) and the inner sides of the two ends of the hollow fixed plate (9), and the two springs (12) are respectively adapted to match the positions of the two movable rods (10).

3. The generator rotor assembly high-efficiency positioning tool according to claim 1, characterized in that: One end of each of the two guide rods (8) passes through the inner end of the arc-shaped slide plate (5), and the multi-section electric telescopic rod (7) is arranged at one end of the base (1).

4. The generator rotor assembly high-efficiency positioning tool according to claim 1, characterized in that: The push plate (6) and the arc-shaped slide plate (5) are adaptively matched, and the arc-shaped slide plate (5) is adaptively matched with the second support platform (3) and the hollow fixed plate (9) respectively.

5. The generator rotor assembly high-efficiency positioning tool according to claim 3, characterized in that: A positioning structure (13) is provided on the top of the base (1), and the positioning structure (13) comprises two baffles (14), the two baffles (14) are symmetrically arranged at the front and rear parts of the other end of the base (1), a bidirectional screw rod (15) is rotatably arranged between the two baffles (14), two sliding rods (16) are respectively arranged between the two ends of the two baffles (14), and two positioning plates (17) are symmetrically slidably arranged outside the bidirectional screw rod (15).

6. The generator rotor assembly high-efficiency positioning tool according to claim 5, characterized in that: The bidirectional screw rod (15) and the two slide rods (16) all penetrate the bottom of the support platform (2), and the two ends of the two positioning plates (17) are respectively penetrated by the two slide rods (16).

7. The generator rotor assembly high-efficiency positioning tool according to claim 5, characterized in that: One end of the bidirectional screw rod (15) passes through a baffle (14) located at the front of the base (1) and is fixedly connected to the output shaft of a servo motor (18); the servo motor (18) is arranged in front of the baffle (14); and the positioning plate (17) is adaptively matched with the bidirectional screw rod (15) and the sliding rod (16).