Dust removal equipment with energy-saving mechanism

By setting up a processing mechanism in the dust removal equipment and crushing large-particle impurities with rolling rollers, the energy consumption increase caused by the deposition of large-particles in the prior art is solved, and efficient filtration and collection without increasing the power of the equipment is achieved The effect of large particles of impurities achieves the purpose of energy saving.

CN222324615UActive Publication Date: 2025-01-10BEIJING YIHAO WEIYE WEAK ELECTRICITY SYST ENG TECH CO LTD
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Patent Information

Application Number
CN202421109309.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-10
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

When existing dust removal equipment deals with large-particle impurities, large-particles are deposited in the pipeline due to changes in the airflow direction and flow rate, and the fan power needs to be increased to achieve filtration and collection, resulting in increased energy consumption and cost.

Method used

A treatment mechanism is designed, including a treatment plate fixed to the dust collecting tube and a rolling roller. The large particle impurities are crushed through the rolling roller, changing the particle size and weight so that it can be filtered and collected smoothly under the action of airflow. , reduces the demand for fan power.

Benefits of technology

By crushing large particles of impurities, the power output and usage cost of equipment is reduced, energy-saving effect is achieved, and the treatment effect of dust-containing gas is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses dust removal equipment with an energy-saving mechanism, which comprises an equipment body and a dust removal pipe arranged on one side of the equipment body, and further comprises a treatment mechanism arranged on the dust removal pipe and used for treating large-particle impurities in dust, the treatment mechanism comprises a treatment plate which is fixedly connected to the inner wall of the end, close to the mechanical equipment or the workshop needing dust removal, of the dust removal pipe, and a plurality of through holes are formed in the treatment plate. Through the arrangement of the treatment mechanism, under the action of the crushing mechanism, large-particle impurities are ground and crushed into small-particle impurities, and the particle size and weight of the impurities are changed, so that the impurities can flow to the equipment body to be filtered and collected under the action of airflow; therefore, large-particle impurities can be collected without additionally increasing the power of the equipment body, the dust-containing gas treatment effect is guaranteed, meanwhile, the power output and the use cost of the equipment body are reduced, and the energy-saving effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal equipment, in particular to dust removal equipment with an energy-saving mechanism. Background Art

[0002] Dust removal equipment usually generates a certain airflow through a fan, allowing the dust-containing gas to flow in the pipeline and ultimately filter the gas through a filter device in the collection box.

[0003] When dust-laden gas is being dedusted, there are some larger dust particles in the gas. Although the large particles are captured in the pipe in the initial stage, at the elbows or connectors of the pipe, the direction of the airflow changes or the flow rate decreases, causing the large particles to be deposited inside the pipe instead of continuing to move toward the collection box. Therefore, in the actual use of the dust removal equipment, the power of the fan is increased to increase the flow rate and pressure of the airflow in the pipe to achieve filtering and collection of large particles. However, the increase in the fan power will lead to an increase in the energy consumption of the dust removal equipment, thereby further increasing the use cost of the dust removal equipment.

[0004] Therefore, a dust removal device with an energy-saving mechanism is urgently needed to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a dust removal device with an energy-saving mechanism to solve the problem that the filtering and collection of large particle impurities proposed in the above background technology requires an increase in fan power.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust removal device with an energy-saving mechanism, comprising a device body and a dust removal pipe arranged on one side of the device body, and also comprising a processing mechanism arranged on the dust removal pipe for processing large particles of impurities in the dust;

[0007] The processing mechanism includes a processing plate fixedly connected to the inner wall of one end of the dust removal pipe close to the mechanical equipment or factory building that needs dust removal, and a plurality of through holes are opened on the processing plate. The processing plate is provided with a crushing mechanism for crushing large particles of impurities.

[0008] The crushing mechanism includes a rotating rod rotatably connected to the processing plate, a mounting rod is provided on the side wall of one end of the rotating rod close to the mechanical equipment or the factory building, a rolling roller is provided on the side wall of the mounting rod, and a driving mechanism for driving the rolling roller is provided in the dust removal pipe.

[0009] The driving mechanism includes a cross plate fixedly connected to the inner wall of the dust removal pipe, the cross plate is arranged on the side of the processing plate away from the rolling roller, a driving rod is rotatably connected to the cross plate, a plurality of fan blades are fixedly connected to the side wall of the driving rod, the other end of the driving rod is fixedly connected to a connecting rod, and the connecting rod is connected to the rotating rod through a connecting assembly.

[0010] The connecting assembly comprises a connecting cavity opened at one end of the rotating rod close to the connecting rod, the inner wall of the connecting cavity is provided with a plurality of spline grooves, a spline plate is slidably connected in the connecting cavity, and the spline plate is matched with the spline grooves.

[0011] A plurality of semicircular protrusions are arranged on one side of the processing plate close to the laminating roller.

[0012] A spring is arranged in the connecting cavity, one end of the spring is connected to the spline plate, and the other end of the spring is rotatably connected to the bottom wall of the connecting cavity through a mounting ring.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model adopts the setting of the processing mechanism, under the action of the crushing mechanism, to crush large particles of impurities into small particles of impurities, thereby changing the particle size and weight, so that they are convenient to flow to the equipment body for filtering and collection under the action of the airflow, thereby eliminating the need to increase the power of the equipment body to achieve the collection of large particles of impurities, thereby ensuring the dust-containing gas treatment effect while reducing the power output and use cost of the equipment body, thereby achieving the effect of energy saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the processing mechanism of the utility model;

[0017] Figure 3 This is a schematic diagram of the driving mechanism structure of the utility model;

[0018] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0019] In the figure: 101, equipment body; 102, dust removal pipe; 201, processing plate; 202, through hole; 301, rotating rod; 302, mounting rod; 303, rolling roller; 401, cross plate; 402, driving rod; 403, fan blade; 404, connecting rod; 501, connecting cavity; 502, spline groove; 503, spline plate; 601, spring; 602, mounting ring; 7, protrusion. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0021] See also Figure 1-Figure 4 , a dust removal device with an energy-saving mechanism shown in the figure includes a device body 101 and a dust removal pipe 102 arranged on one side of the device body 101, and also includes a processing mechanism arranged on the dust removal pipe 102 for processing large particles of impurities in the dust;

[0022] The processing mechanism includes a processing plate 201 fixedly connected to the inner wall of one end of the dust removal pipe 102 close to the mechanical equipment or factory building that needs dust removal, and a plurality of through holes 202 are opened on the processing plate 201. The processing plate 201 is provided with a crushing mechanism for crushing large particles of impurities;

[0023] It should be noted here that: through the setting of the processing mechanism, under the action of the crushing mechanism, large particles of impurities are crushed into small particles of impurities, changing their particle size and weight, so that they can flow to the equipment body 101 for filtering and collection under the action of airflow, thereby eliminating the need to increase the power of the equipment body 101 to collect large particles of impurities, thereby ensuring the dust-laden gas treatment effect while reducing the power output and use cost of the equipment body 101, thereby achieving energy-saving effects.

[0024] It is worth noting that: as a prior art, the specific structure and working principle of dust removal equipment have been mastered by people in this field, and will not be elaborated here.

[0025] See also Figure 2 The crushing mechanism shown in the figure includes a rotating rod 301 rotatably connected to the processing plate 201, a mounting rod 302 is provided on the side wall of one end of the rotating rod 301 close to the mechanical equipment or the factory building, a rolling roller 303 is provided on the side wall of the mounting rod 302, and a driving mechanism for driving the rolling roller 303 is provided in the dust removal pipe 102;

[0026] It should be noted here that: through the setting of the crushing mechanism, large particles of impurities are crushed into small particles of impurities, changing their particle size and weight.

[0027] See also Figure 3 and Figure 4The driving mechanism shown in the figure includes a cross plate 401 fixedly connected to the inner wall of the dust removal pipe 102, the cross plate 401 is arranged on the side of the processing plate 201 away from the rolling roller 303, a driving rod 402 is rotatably connected to the cross plate 401, a plurality of fan blades 403 are fixedly connected to the side wall of the driving rod 402, and a connecting rod 404 is fixedly connected to the other end of the driving rod 402, and the connecting rod 404 is connected to the rotating rod 301 through a connecting assembly;

[0028] It should be noted here that: by setting up the driving mechanism, the flow of airflow is utilized to drive the rolling roller 303 to rotate, thereby ensuring the rotation of the rolling roller 303 while reducing the power output cost.

[0029] See also Figure 3 and Figure 4 The connecting assembly shown in the figure includes a connecting cavity 501 opened at one end of the rotating rod 301 close to the connecting rod 404, and the inner wall of the connecting cavity 501 is provided with a plurality of spline grooves 502. A spline plate 503 is slidably connected in the connecting cavity 501, and the spline plate 503 is matched with the spline groove 502;

[0030] It should be noted here that: by setting the connecting assembly, it is convenient to utilize the rotation of the fan blade 403 to drive the rotating rod 301 to rotate.

[0031] Working principle: When the device body 101 is used to perform dust removal operations on mechanical equipment or factory buildings, the fan changes the airflow so that the dust-containing gas in the mechanical equipment or factory building enters the device body 101 through the dust removal pipe 102 for filtration and collection;

[0032] When the dust-laden gas in the mechanical equipment or the factory building contains some relatively large particles of impurities, since the processing plate 201 is close to the dust removal port of the mechanical equipment or the factory building, the large particles of impurities adhere to the surface of the processing plate 201, and the small particles of impurities pass through the through hole 202, and during the flow of the airflow in the dust removal pipe 102, the fan blades 403 on the driving rod 402 will be driven to rotate, thereby further driving the connecting rod 404 at one end of the driving rod 402 to rotate;

[0033] During the rotation of the connecting rod 404, the rotating rod 301 will be driven to rotate under the connection between the spline groove 502 and the spline plate 503, thereby further driving the rolling roller 303 on the mounting rod 302 to rotate while revolving on the surface of the processing plate 201, and under the action of the spring 601, the rolling roller 303 is made to abut against the surface of the processing plate 201, so that the large particles of impurities attached to the processing plate 201 are crushed and broken by the revolution and rotation of the rolling roller 303, thereby crushing the large particles of impurities into small particles of impurities, and finally passing through the through hole 202 to flow to the equipment body 101 for filtration and collection, thereby intercepting and crushing the large particles of impurities, changing their particle size and weight, so that they can flow to the equipment body 101 for filtration and collection under the action of airflow, without having to increase the power of the equipment body 101 to achieve the collection of large particles of impurities, thereby ensuring the dust-containing gas treatment effect while reducing the power output and use cost of the equipment body 101, thereby achieving energy-saving effect. Example

[0034] See also Figure 2 This embodiment further illustrates Example 1. The processing plate 201 shown in the figure is provided with a plurality of semicircular protrusions 7 on one side close to the laminating roller 303.

[0035] It should be noted here that: through the setting of the protrusion 7, during the rotation of the rolling roller 303, the rolling roller 303 will be driven to reciprocate against the protrusion 7. When the rolling roller 303 and the protrusion 7 are in abutment with each other, under the guidance of the interaction force and the connecting component, the rolling roller 303 will be pushed to move away from the processing plate 201. When the rolling roller 303 passes over the protrusion 7, it will move closer to the processing plate 201 under the elastic action of the spring 601, so that the large particles of impurities on the processing plate 201 are reciprocated and crushed by the change of the moving distance, thereby improving the effect of crushing the large particles of impurities.

[0036] See also Figure 3 and Figure 4 , a spring 601 is provided in the connecting cavity 501 shown in the figure, one end of the spring 601 is connected to the spline plate 503, and the other end of the spring 601 is rotatably connected to the bottom wall of the connecting cavity 501 through a mounting ring 602;

[0037] It should be noted here that: through the setting of the spring 601, on the one hand, the rolling roller 303 is abutted against the surface of the processing plate 201, thereby increasing the force of rolling large-particle impurities; on the other hand, during the rotation of the rolling roller 303, when the rolling roller 303 abuts against the protrusion 7 and moves away from the processing plate 201, when the rolling roller 303 passes over the protrusion 7, it will move closer to the processing plate 201 under the elastic action of the spring 601, thereby impacting and crushing the large-particle impurities on the processing plate 201 through the change in the moving distance, thereby improving the effect of crushing the large-particle impurities.

[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A dust removal device with an energy-saving mechanism, comprising: A device body (101) and a dust removal pipe (102) arranged on one side of the device body (101); It is characterized by further comprising: A processing mechanism disposed on the dust removal pipe (102) for processing large particles of impurities in the dust; The processing mechanism comprises a processing plate (201) fixedly connected to the inner wall of one end of the dust removal pipe (102) close to the mechanical equipment or factory building that needs dust removal, and a plurality of through holes (202) are opened on the processing plate (201). The processing plate (201) is provided with a crushing mechanism for crushing large particles of impurities.

2. A dust removal device with an energy-saving mechanism according to claim 1, characterized in that: The crushing mechanism comprises a rotating rod (301) rotatably connected to the processing plate (201); a mounting rod (302) is provided on a side wall of one end of the rotating rod (301) close to the mechanical equipment or the factory building; a rolling roller (303) is provided on the side wall of the mounting rod (302); and a driving mechanism for driving the rolling roller (303) is provided in the dust removal pipe (102).

3. A dust removal device with an energy-saving mechanism according to claim 2, characterized in that: The driving mechanism comprises a cross plate (401) fixedly connected to the inner wall of the dust removal pipe (102), the cross plate (401) being arranged on a side of the processing plate (201) away from the rolling roller (303), a driving rod (402) being rotatably connected to the cross plate (401), a plurality of fan blades (403) being fixedly connected to the side wall of the driving rod (402), a connecting rod (404) being fixedly connected to the other end of the driving rod (402), and the connecting rod (404) being connected to the rotating rod (301) via a connecting assembly.

4. The dust removal device with energy-saving mechanism according to claim 3, characterized in that: The connection assembly comprises a connection cavity (501) formed at one end of the rotating rod (301) close to the connection rod (404), a plurality of spline grooves (502) being formed on the inner wall of the connection cavity (501), a spline plate (503) being slidably connected in the connection cavity (501), and the spline plate (503) being matched with the spline grooves (502).

5. The dust removal device with energy-saving mechanism according to claim 2, characterized in that: A plurality of semicircular protrusions (7) are provided on one side of the processing plate (201) close to the laminating roller (303).

6. The dust removal device with energy-saving mechanism according to claim 4, characterized in that: A spring (601) is provided in the connecting cavity (501), one end of the spring (601) is connected to the spline plate (503), and the other end of the spring (601) is rotatably connected to the bottom wall of the connecting cavity (501) via a mounting ring (602).