Adjustable homogenizing and emulsifying equipment

By using the coordinated design of the drive assembly and the stirring rack in the emulsification equipment, the problems of uneven stirring and blind spots in the existing emulsification equipment are solved, and more efficient emulsification effect and uniform stirring are achieved.

CN222324865UActive Publication Date: 2025-01-10JIANGSU WEIQIAKONG INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202323621024.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2025-01-10
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The stirring shafts and emulsification shafts of existing emulsification equipment mostly adopt a multi-axis structure, which leads to uneven stirring of materials in the emulsification tank, and there are dead corners in the discharge channels on the rotor, resulting in material accumulation affecting the emulsification efficiency.

Method used

Design an adjustable homogeneous emulsification equipment, adopting the coordination design of the drive assembly with the emulsification shaft and the stirring frame, the emulsification shaft drives the stirring shaft for uniform stirring, and avoids material accumulation through the staggered setting of the stirring frame and the stirring blade and scraper, thereby improving the accumulation of materials. Emulsification efficiency.

Benefits of technology

The uniform stirring of materials around the homogenized head is achieved, the quality and efficiency of emulsification are improved, blockage caused by material accumulation is avoided, and the emulsification effect is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable homogeneous emulsifying device, which comprises a tank body and a driving component positioned on the tank body, an emulsifying motor is arranged at the top end of the tank body, an emulsifying shaft penetrating through the driving component is arranged at the output end of the emulsifying motor, a plurality of uniformly distributed stirring shafts are arranged on the outer wall of the emulsifying shaft in a surrounding manner, and the stirring shafts are connected with the tank body. A feeding pipe is arranged on one side of the tank body, and a discharging pipe is arranged at the bottom end of the tank body. The emulsifying device has the beneficial effects that the emulsifying shaft drives the stirring shaft to stir, uniform stirring of materials around the homogenizing head is ensured, so that the emulsifying quality is improved, the stirring frame is driven by the driving assembly, the rotating speed of the stirring frame is slower than that of the stirring shaft, the rotating speed difference between the stirring frame and the stirring shaft is increased, and the emulsifying efficiency and effect are improved; during use, materials enter the gaps between the stirring blades and the stirring shaft and are cut and emulsified through the gaps between the stirring blades and the stirring shaft, so that blockage caused by material accumulation is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsification, in particular to an adjustable homogenizing emulsification device. Background Art

[0002] The emulsifier shears, disperses and impacts the material through the high-speed rotation of the homogenizing head connected to the motor. In this way, the material becomes more delicate and promotes the blending of oil and water. It is widely used in cosmetics, shower gel, sunscreen, and many other cream products.

[0003] At present, the stirring shaft and emulsifying shaft of the common emulsification equipment on the market mostly adopt a multi-axis structure. This structure leads to uneven stirring and emulsification of the material in the emulsification tank, and there is a dead angle for discharge at the discharge channel on the rotor. During the cutting emulsification process of the rotor and the stator, the material is blocked by the dead angle for discharge, resulting in material accumulation in the rotor, thus affecting the efficiency of emulsification.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes an adjustable homogenizing and emulsifying device to overcome the above technical problems existing in the existing related technology.

[0006] To this end, the specific technical solutions adopted by the utility model are as follows:

[0007] An adjustable homogenizing and emulsifying device comprises a tank body and a driving assembly located on the tank body, an emulsifying motor is arranged at the top of the tank body, an emulsifying shaft penetrating the driving assembly is arranged at the output end of the emulsifying motor, a plurality of evenly distributed stirring shafts are arranged around the outer wall of the emulsifying shaft, a feeding pipe is arranged at one side of the tank body, and a discharging pipe is arranged at the bottom end of the tank body.

[0008] Preferably, the driving assembly comprises a shell located at the top end of the tank body, a sleeve sleeved on the emulsifying shaft is arranged in the shell, and a stirring frame is arranged outside the shell at the bottom end of the sleeve extending to the outside of the shell.

[0009] Preferably, a plurality of stirring blades alternately arranged with the stirring shaft are provided on the inner side of the stirring frame, and scrapers in contact with the inner wall of the tank body are alternately arranged on the outer side and the bottom of the stirring frame.

[0010] Preferably, a transmission gear 1 sleeved on the emulsifying shaft is provided in the shell, a driven gear 1 meshing with the transmission gear 1 is provided on one side of the transmission gear 1, the driven gear 1 is connected to the shell through a rotating shaft, a transmission gear 2 sleeved on the rotating shaft and located below the driven gear 1, a driven gear 2 sleeved on the shaft sleeve is provided on one side of the transmission gear 2 and located below the transmission gear 1.

[0011] Preferably, the shaft sleeve is connected to the housing via a fixed bearing, and the diameters of the transmission gear and the transmission gear 2 are smaller than the diameters of the driven gear 1 and the driven gear 2.

[0012] Preferably, a base is provided at the bottom end of the tank body, and the base is connected to the tank body via a support frame.

[0013] The beneficial effects of the utility model are as follows: through the coordinated design of the driving component, the emulsifying shaft and the stirring frame, the emulsifying shaft drives the stirring shaft to stir, ensuring that the materials around the homogenizing head are stirred evenly, thereby improving the emulsification quality; and the stirring frame, driven by the driving component, rotates slower than the stirring shaft, increasing the speed difference between the stirring frame and the stirring shaft, thereby improving the emulsification efficiency and effect; and when in use, the material enters the gap between the stirring blade and the stirring shaft, and is cut and emulsified through the gap between the stirring blade and the stirring shaft, avoiding blockage caused by material accumulation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is a structural schematic diagram of an adjustable homogenizing and emulsifying device according to an embodiment of the utility model;

[0016] Figure 2 It is a structural schematic diagram of a driving component in an adjustable homogenizing and emulsifying device according to an embodiment of the utility model.

[0017] In the figure:

[0018] 1. Tank body; 2. Driving assembly; 3. Emulsifying motor; 4. Emulsifying shaft; 5. Stirring shaft; 6. Feed pipe; 7. Discharge pipe; 8. Shell; 9. Bushing; 10. Stirring frame; 11. Stirring blade; 12. Scraper; 13. Transmission gear 1; 14. Driven gear 1; 15. Rotating shaft; 16. Transmission gear 2; 17. Driven gear 2; 18. Base; 19. Support frame. DETAILED DESCRIPTION

[0019] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0020] According to an embodiment of the utility model, an adjustable homogenizing and emulsifying device is provided.

[0021] Embodiment 1;

[0022] like Figure 1-2 As shown, the adjustable homogenizing and emulsifying equipment according to the embodiment of the utility model includes a tank body 1 and a driving assembly 2 located on the tank body 1, an emulsifying motor 3 is provided at the top of the tank body 1, an emulsifying shaft 4 penetrating the driving assembly 2 is provided at the output end of the emulsifying motor 3, a plurality of evenly distributed stirring shafts 5 are provided around the outer wall of the emulsifying shaft 4, a feeding pipe 6 is provided on one side of the tank body 1, and a discharging pipe 7 is provided at the bottom end of the tank body 1.

[0023] Embodiment 2:

[0024] like Figure 1-2 As shown, the driving assembly 2 includes a shell 8 located at the top end of the tank body 1, a sleeve 9 is provided inside the shell 8 and is sleeved on the emulsifying shaft 4, a stirring frame 10 is provided outside the bottom end of the sleeve 9 extending to the shell 8, a plurality of stirring blades 11 are provided on the inner side of the stirring frame 10 and are alternately arranged with the stirring shaft 5, and scrapers 12 that are in contact with the inner wall of the tank body 1 are alternately arranged on the outer side and the bottom of the stirring frame 10.

[0025] Embodiment three;

[0026] like Figure 1-2As shown, a transmission gear 13 sleeved on the emulsifying shaft 4 is provided in the shell 8, a driven gear 14 meshing with the transmission gear 13 is provided on one side of the transmission gear 13, and the driven gear 14 is connected to the shell 8 through a rotating shaft 15, a transmission gear 2 16 is sleeved on the rotating shaft 15 and located below the driven gear 14, a driven gear 2 17 sleeved on the shaft sleeve 9 is provided on one side of the transmission gear 2 16 and located below the transmission gear 13, the shaft sleeve 9 is connected to the shell 8 through a fixed bearing, and the diameters of the transmission gear 13 and the transmission gear 2 16 are smaller than the diameters of the driven gear 14 and the driven gear 2 17, and a base 18 is provided at the bottom end of the tank body 1, and the base 18 is connected to the tank body 1 through a support frame 19.

[0027] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.

[0028] In actual application, the emulsifying motor 3 drives the stirring shaft 5 and the transmission gear 13 to rotate through the emulsifying shaft 4, the transmission gear 13 drives the rotating shaft 15 to rotate through the driven gear 14, the rotating shaft 15 drives the driven gear 2 17 to rotate through the transmission gear 13, the driven gear 2 17 drives the shaft sleeve 9 to rotate, through the meshing transmission of the gears, the rotation speed of the shaft sleeve 9 is slower than that of the stirring shaft 5, the shaft sleeve 9 drives the stirring blade 11 and the scraper 12 to rotate through the stirring frame 10, and the speed difference between the stirring frame 10 and the stirring shaft 5 is used to improve the emulsification efficiency and effect, the material enters the gap between the stirring blade 11 and the stirring shaft 5, and is cut and emulsified through the gap between the stirring blade 11 and the stirring shaft 5, thereby avoiding blockage caused by material accumulation.

[0029] In summary, with the aid of the above technical scheme of the utility model, through the coordinated design of the driving component 2 with the emulsifying shaft 4 and the stirring frame 10, the emulsifying shaft 4 drives the stirring shaft 5 to stir, ensuring that the material around the homogenizing head is stirred evenly, thereby improving the emulsification quality, and the stirring frame 10, driven by the driving component 2, has a slower rotation speed than the stirring shaft 5, thereby increasing the rotation speed difference between the stirring frame 10 and the stirring shaft 5, thereby improving the emulsification efficiency and effect; and when in use, the material enters the gap between the stirring blade 11 and the stirring shaft 5, and is cut and emulsified through the gap between the stirring blade 11 and the stirring shaft 5, thereby avoiding blockage caused by material accumulation.

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An adjustable homogenizing and emulsifying device, characterized in that: The invention comprises a tank body (1) and a driving assembly (2) located on the tank body (1), wherein an emulsifying motor (3) is provided at the top of the tank body (1), an emulsifying shaft (4) penetrating the driving assembly (2) is provided at the output end of the emulsifying motor (3), a plurality of evenly distributed stirring shafts (5) are arranged around the outer wall of the emulsifying shaft (4), a feeding pipe (6) is provided on one side of the tank body (1), a discharging pipe (7) is provided at the bottom end of the tank body (1), and the driving assembly (2) comprises a shell (8) located at the top of the tank body (1), a shaft sleeve (9) sleeved on the emulsifying shaft (4) is provided in the shell (8), a stirring frame (10) is provided at the bottom end of the shaft sleeve (9) extending to the outside of the shell (8), and a plurality of stirring shafts (10) are provided on the inner side of the stirring frame (10). The invention relates to a mixing device for mixing emulsifying the emulsifying shaft (4). The mixing blades (11) are arranged alternately with the mixing shaft (5), and the outer side and the bottom of the mixing frame (10) are staggeredly provided with scrapers (12) which are in contact with the inner wall of the tank body (1). The shell (8) is provided with a transmission gear (13) sleeved on the emulsifying shaft (4), and a driven gear (14) meshing with the transmission gear (13) is provided on one side of the transmission gear (13). The driven gear (14) is connected to the shell (8) through a rotating shaft (15), and a transmission gear (16) is sleeved on the rotating shaft (15) and located below the driven gear (14). A driven gear (17) sleeved on the shaft sleeve (9) is provided on one side of the transmission gear (16) and located below the transmission gear (13).

2. The adjustable homogenizing and emulsifying device according to claim 1, characterized in that: The shaft sleeve (9) is connected to the housing (8) via a fixed bearing, and the diameters of the transmission gear 1 (13) and the transmission gear 2 (16) are smaller than the diameters of the driven gear 1 (14) and the driven gear 2 (17).

3. The adjustable homogenizing and emulsifying device according to claim 1, characterized in that: A base (18) is provided at the bottom end of the tank body (1), and the base (18) is connected to the tank body (1) via a support frame (19).