Rapid blending tank for lubricating oil production

By designing interlaced arc blades and stirring plates in the lubricating oil production mixing tank, combining electric heaters and water circulation systems, the problem of lubricating oil being difficult to mix is ​​solved, and the rapid and full mixing and heating of lubricating oil is achieved, and the production is improved efficiency.

CN222324906UActive Publication Date: 2025-01-10SHANGHAI PANLONG IND

Patent Information

Application Number
CN202421155880.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-25
Publication Date
2025-01-10
Estimated Expiration
2034-05-25

AI Technical Summary

Technical Problem

In the existing lubricant oil production mixing tank, the contact area between the agitating blade and the lubricant is small, which makes the lubricant difficult to mix fully in a short period of time.

Method used

A quick blending tank for lubricating oil production is designed, including mixing tanks, hot water tanks and heating components, with built-in blending components, and the mixing blades are added through the staggered distribution of curved blades and stirring plates and the design of synchronization belts and synchronization wheels. The contact area with the lubricant oil is heated and mixed with an electric heater and water circulation system.

Benefits of technology

The rapid and full mixing of lubricant oil is achieved, the efficiency and practicality of lubricant oil production are improved, and the problem of small contact area between the stirring blade and the lubricant oil is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lubricating oil production, and discloses a rapid blending tank for lubricating oil production, the rapid blending tank comprises a blending tank and a hot water tank located on the left side of the blending tank, and a heating assembly for heating lubricating oil is installed between the hot water tank and the outer side of the blending tank; a blending assembly for quickly mixing lubricating oil is mounted on the inner side of the mixing tank; the blending assembly comprises a supporting box fixed to the top of the mixing tank, a driving mechanism fixedly installed on the top of the supporting box, two rotating rods rotationally connected to the inner top wall of the mixing tank through bearings, arc-shaped blades fixed to the outer sides of the rotating rods and evenly distributed, and stirring plates fixed to the outer sides of the rotating rods and evenly distributed. And the synchronizing wheel is fixed on the outer side of the rotating rod. According to the rapid blending tank for lubricating oil production, lubricating oil can be more rapidly and fully mixed, rapid production of the lubricating oil is facilitated, and the practicability of the lubricating oil production blending tank is effectively improved.
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Description

Technical Field

[0001] The present application relates to the technical field of lubricating oil production, and in particular to a quick blending tank for lubricating oil production. Background Art

[0002] Lubricating oil is a liquid or semi-solid lubricant used in various types of automobiles and mechanical equipment to reduce friction and protect machinery and processed parts. It mainly plays the role of lubrication, auxiliary cooling, rust prevention, cleaning, sealing and buffering. Lubricating oil needs to be blended with other additives during the production process, and lubricating oil is obtained after stirring and mixing.

[0003] According to a lubricating oil production blending tank disclosed in Chinese patent announcement No. CN220214594U, the patent heats water by arranging electric heating pipes so that it can heat the lubricating oil, prevent the lubricating oil from being too viscous and difficult to stir, and improve the efficiency of lubricating oil production. However, since the lubricating oil itself has a certain viscosity, unlike conventional liquids, it is difficult for viscous lubricating oil to drive the surrounding lubricating oil to flow when stirred, and the contact area between the stirring blades and the lubricating oil in the patent is small, resulting in the lubricating oil inside the main tank body not being easy to stir and mix sufficiently in a short time. In this regard, the present application provides a rapid blending tank for lubricating oil production to solve the above problems. Utility Model Content

[0004] In response to the shortcomings of the prior art, the present application provides a rapid blending tank for lubricating oil production, which has the advantages of being able to mix the lubricating oil more quickly and fully, and solves the shortcomings of the existing lubricating oil production blending tank that the contact area between the stirring blades and the lubricating oil is small, making it difficult to drive the surrounding lubricating oil to flow.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a rapid blending tank for lubricating oil production, comprising a mixing tank and a hot water tank located on the left side of the mixing tank, a heating component for heating the lubricating oil is installed between the hot water tank and the outer side of the mixing tank, and a blending component for rapidly mixing the lubricating oil is installed on the inner side of the mixing tank;

[0006] The blending component includes a support box fixed to the top of the mixing tank, a driving mechanism fixedly installed on the top of the support box, two rotating rods rotatably connected to the top wall of the mixing tank through bearings, arc-shaped blades fixed to the outside of the rotating rods and evenly distributed, stirring plates fixed to the outside of the rotating rods and evenly distributed, a synchronous wheel fixed to the outside of the rotating rod, and a synchronous belt transmission-connected between the outsides of the two synchronous wheels.

[0007] By adopting the above technical scheme, the lubricating oil can be mixed more quickly, which not only heats the lubricating oil to a certain extent, but also increases the contact area with the lubricating oil, so that the lubricating oil can be mixed more fully, which is conducive to the rapid production of lubricating oil, thereby effectively improving the practicality of the lubricating oil production blending tank.

[0008] Furthermore, the heating assembly includes an electric heater fixedly installed on the top of the hot water tank, a water inlet pipe fixedly installed on the top of the hot water tank, a first water pump fixedly installed on the outside of the water inlet pipe, a water level sensor fixedly installed on the left side wall of the hot water tank, a water suction pipe fixed on the right side of the hot water tank, a heating box fixed on the outside of the mixing tank, a return pipe fixed between the top of the heating box and the top of the hot water tank, and a second water pump fixed on the outside of the return pipe.

[0009] By adopting the above technical solution, hot water can be used to provide the heat required for heating the lubricating oil.

[0010] Furthermore, the output end of the electric heater passes through the top of the hot water tank and extends to the interior of the hot water tank. A third water pump is fixedly installed on the outside of the pumping pipe. The right end of the pumping pipe is fixedly connected to the bottom of the heating box. A connecting hole is provided on the outside of the mixing tank for the heating box to be plugged in and fixedly connected.

[0011] By adopting the above technical solution, the water inside the hot water tank can be heated by an electric heater, and the hot water inside the hot water tank can be conveniently pumped out through the pumping pipe and transported to the inside of the heating box by the third water pump, so that the lubricating oil inside the mixing tank can be heated by the heating box.

[0012] Furthermore, the heating box is annularly wrapped around the outside of the mixing tank, the inner side of the heating box is open, an annular metal plate is fixedly connected to the inner side of the heating box, and the annular metal plate is located on the side close to the rotating rod.

[0013] By adopting the above technical solution, the annular metal plate can play a good heat-conducting role, so that the heat of the hot water can be transferred to the inside of the lubricating oil.

[0014] Furthermore, a liquid level sensor is fixedly installed on the inner top wall of the mixing tank, a float switch is fixedly installed on the bottom of the inner rear wall of the mixing tank, a discharge pipe is fixedly connected to the bottom of the mixing tank, an electric valve is fixedly installed on the outside of the discharge pipe, and a feed pipe is fixedly connected to the top of the mixing tank.

[0015] By adopting the above technical solution, the total amount of lubricating oil inside the mixing tank can be easily determined by the liquid level sensor, the lubricating oil after mixing can be discharged by using the discharge pipe and the electric valve, and the feed pipe can be used for adding lubricating oil and additives.

[0016] Furthermore, the float switch is located at the bottom of the heating box, and the bottom of the mixing tank is inclined toward a side close to the discharge pipe.

[0017] By adopting the above technical solution and using a float switch, when the liquid level of the lubricating oil is lower than the float switch, the float switch can move downward and close the power supply, and the lubricating oil inside the mixing tank can be discharged through the discharge pipe by the inclined setting.

[0018] Furthermore, the front side of the support box is open, the output shaft of the drive mechanism passes through the top of the support box and is fixedly connected to the top of the right rotating rod, and the top of the rotating rod passes through the top of the mixing tank and is rotatably connected to the inner top wall of the support box through a bearing.

[0019] By adopting the above technical solution, the driving mechanism can drive the right rotating rod to rotate, so that the rotating rod can rotate stably.

[0020] Furthermore, the arc-shaped blades and the stirring plates are distributed in a staggered manner, and the synchronous belt and the synchronous wheel are both located inside the supporting box.

[0021] By adopting the above technical solution, the arc-shaped blades and the stirring plates on both sides can drive the surrounding lubricating oil when rotating, so that the support box can provide a certain degree of protection for the synchronous belt and the synchronous wheel.

[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0023] The rapid blending tank for lubricating oil production can more quickly mix the lubricating oil through the coordinated use of the mixing tank and the internal blending component as well as the hot water tank and the external heating component. It can not only heat the lubricating oil to a certain extent, but also increase the contact area with the lubricating oil, so that the lubricating oil can be mixed more fully, which is beneficial to the rapid production of the lubricating oil, thereby effectively improving the practicality of the lubricating oil production blending tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the structure of this application;

[0025] Figure 2 For this application structure Figure 1 A three-dimensional schematic diagram of the transfer rod connection structure;

[0026] Figure 3 For this application structure Figure 1 A top view of the connection structure of the mixing tank;

[0027] Figure 4 For this application structure Figure 1 Front view of .

[0028] In the figure: 1, mixing tank; 2, hot water tank; 300, heating component; 301, electric heater; 302, water inlet pipe; 303, first water pump; 304, water level sensor; 305, suction pipe; 306, heating box; 307, return pipe; 308, second water pump; 401, liquid level sensor; 402, float switch; 403, discharge pipe; 404, electric valve; 405, feed pipe; 500, blending component; 501, support box; 502, driving mechanism; 503, rotating rod; 504, arc blade; 505, stirring plate; 506, synchronous wheel; 507, synchronous belt. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

[0030] See also Figure 1-4 The present application provides a technical solution: a rapid blending tank for lubricating oil production, comprising a mixing tank 1 and a hot water tank 2 located on the left side of the mixing tank 1, a heating component 300 for heating the lubricating oil is installed between the hot water tank 2 and the outer side of the mixing tank 1, and a blending component 500 for quickly mixing the lubricating oil is installed on the inner side of the mixing tank 1; through the coordinated use between the mixing tank 1 and the internal blending component 500 and the hot water tank 2 and the external heating component 300, the lubricating oil can be fully mixed more quickly, which not only can heat the lubricating oil to a certain extent, but also can increase the contact area with the lubricating oil, so that the lubricating oil can be mixed more fully, which is conducive to the rapid production of lubricating oil, thereby effectively improving the practicality of the lubricating oil production blending tank.

[0031] In this embodiment, the blending component 500 is a structure for mixing lubricating oil and additives.

[0032] like Figure 1 , Figure 2 and Figure 3 As shown, the blending component 500 includes a support box 501 fixed to the top of the mixing tank 1, a driving mechanism 502 fixedly installed on the top of the support box 501, two rotating rods 503 rotatably connected to the inner top wall of the mixing tank 1 through bearings, arc-shaped blades 504 fixed to the outside of the rotating rod 503 and evenly distributed, stirring plates 505 fixed to the outside of the rotating rod 503 and evenly distributed, a synchronous wheel 506 fixed to the outside of the rotating rod 503, and a synchronous belt 507 transmission-connected between the outsides of the two synchronous wheels 506.

[0033] It should be noted that the front of the support box 501 is open, and a box cover is connected to the front of the support box 501 by bolts, which is convenient for maintenance and inspection of the internal structure. The output shaft of the driving mechanism 502 passes through the top of the support box 501 and is fixedly connected to the top of the right rotating rod 503, so that the driving mechanism 502 can drive the right rotating rod 503 to rotate. The top of the rotating rod 503 passes through the top of the mixing tank 1 and is rotatably connected to the inner top wall of the support box 501 through a bearing, so that the rotating rod 503 can rotate stably, wherein the driving mechanism 502 can be a servo motor.

[0034] In addition, the arc blades 504 and the stirring plates 505 are staggered, so that the arc blades 504 and the stirring plates 505 on both sides can drive the surrounding lubricating oil when rotating. The synchronous belt 507 and the synchronous wheel 506 are both located inside the support box 501, so that the support box 501 can provide certain protection for the synchronous belt 507 and the synchronous wheel 506.

[0035] In this embodiment, the heating component 300 is a structure for heating the lubricating oil by hot water.

[0036] like Figure 1 , Figure 3 and Figure 4 As shown, the heating assembly 300 includes an electric heater 301 fixedly mounted on the top of the hot water tank 2, a water inlet pipe 302 fixedly mounted on the top of the hot water tank 2, a first water pump 303 fixedly mounted on the outside of the water inlet pipe 302, a water level sensor 304 fixedly mounted on the left side wall of the hot water tank 2, a water suction pipe 305 fixedly mounted on the right side of the hot water tank 2, a heating box 306 fixedly mounted on the outside of the mixing tank 1, a return pipe 307 fixedly mounted between the top of the heating box 306 and the top of the hot water tank 2, and a second water pump 308 fixedly mounted on the outside of the return pipe 307.

[0037] It should be noted that water can be transported to the interior of the hot water tank 2 through the cooperation of the water inlet pipe 302 and the first water pump 303. The water level sensor 304 can be a non-contact sensor such as an ultrasonic water level meter. Under the action of the water level sensor 304, the liquid level can be monitored. The output end of the electric heater 301 passes through the top of the hot water tank 2 and extends to the interior of the hot water tank 2. The electric heater 301 is a device for converting electrical energy into thermal energy, which can be used for liquid heating, etc. The water inside the hot water tank 2 can be heated by the electric heater 301. A third water pump is fixedly installed on the outside of the pumping pipe 305. The right end of the pumping pipe 305 is fixedly connected to the bottom of the heating box 306. A connecting hole for the heating box 306 to be plugged in and fixedly connected is opened on the outside of the mixing tank 1. The hot water inside the hot water tank 2 can be conveniently pumped out through the pumping pipe 305 and transported to the interior of the heating box 306 through the third water pump, thereby heating the lubricating oil inside the mixing tank 1 through the heating box 306.

[0038] In addition, the heating box 306 is annularly wrapped around the outside of the mixing tank 1, and the inner side of the heating box 306 is open. An annular metal plate is fixedly connected to the inner side of the heating box 306, and the annular metal plate is located on the side close to the rotating rod 503. The annular metal plate can play a good heat conduction role, so that the heat of the hot water can be transferred to the inside of the lubricating oil.

[0039] It should also be noted that a liquid level sensor 401 is fixedly installed on the inner top wall of the mixing tank 1. The liquid level sensor 401 can be a non-contact sensor such as an ultrasonic water level meter. The total amount of lubricating oil inside the mixing tank 1 can be conveniently determined by the liquid level sensor 401. A float switch 402 is fixedly installed on the bottom of the inner rear wall of the mixing tank 1. The float switch 402 is located at the bottom of the heating box 306. By using the float switch 402, when the liquid level of the lubricating oil is lower than the float switch 402, the float switch 402 can move downward and close the power supply, so that the driving mechanism 502 stops, and the rotating rod 503 is prevented from idling.

[0040] At the same time, a discharge pipe 403 is fixedly connected to the bottom of the mixing tank 1, and the bottom of the mixing tank 1 is inclined toward the side close to the discharge pipe 403. The inclined setting facilitates the discharge of the lubricating oil inside the mixing tank 1 through the discharge pipe 403. An electric valve 404 is fixedly installed on the outer side of the discharge pipe 403. The discharge pipe 403 and the electric valve 404 can be used to discharge the lubricating oil after mixing. A feed pipe 405 is fixedly connected to the top of the mixing tank 1, and the feed pipe 405 can be used for feeding lubricating oil and additives.

[0041] The working principle of the above embodiment is:

[0042] When the lubricating oil is produced and blended, the lubricating oil and the additive are transported to the inside of the mixing tank 1 through the feed pipe 405, the driving mechanism 502 is started to drive the right rotating rod 503 to rotate, and the two rotating rods 503 are synchronously rotated under the meshing transmission between the two synchronous wheels 506 and the one synchronous belt 507, and the mixed lubricating oil in the mixing tank 1 can be fully stirred by the arc blades 504 and the stirring plate 505, the electric heater 301 is started to heat the water in the hot water tank 2, the pumping pipe 305 is started to pump the hot water in the hot water tank 2 to the inside of the heating tank 306, and the mixed lubricating oil in the mixing tank 1 is heated by water insulation heating, so that it is easy to be stirred, which is conducive to the rapid progress of the mixing and blending work, and the second water pump 308 is started to make the hot water in the heating tank 306 flow back to the inside of the hot water tank 2 through the return pipe 307 to realize the recycling of hot water. After the mixing and blending is completed, the electric valve 404 is started to discharge the lubricating oil in the mixing tank 1 through the discharge pipe 403, and the production can be completed.

[0043] Compared with the prior art, the rapid blending tank for lubricating oil production can more quickly mix the lubricating oil through the coordinated use of the mixing tank 1 and the internal blending component 500 as well as the hot water tank 2 and the external heating component 300. It can not only heat the lubricating oil to a certain extent, but also increase the contact area with the lubricating oil, so that the lubricating oil can be mixed more fully, which is conducive to the rapid production of lubricating oil, thereby effectively improving the practicality of the lubricating oil production blending tank and solving the problem that the contact area between the stirring blades of the existing lubricating oil production blending tank and the lubricating oil is small, and it is not easy to drive the surrounding lubricating oil to flow together.

Claims

1. A quick blending tank for lubricating oil production, comprising a mixing tank (1) and a hot water tank (2) located on the left side of the mixing tank (1), characterized in that: A heating component (300) for heating the lubricating oil is installed between the hot water tank (2) and the outer side of the mixing tank (1), and a blending component (500) for quickly mixing the lubricating oil is installed inside the mixing tank (1); The blending assembly (500) comprises a support box (501) fixed to the top of the mixing tank (1), a driving mechanism (502) fixedly mounted on the top of the support box (501), two rotating rods (503) rotatably connected to the inner top wall of the mixing tank (1) via bearings, arc-shaped blades (504) fixed to the outer sides of the rotating rods (503) and evenly distributed, stirring plates (505) fixed to the outer sides of the rotating rods (503) and evenly distributed, a synchronous wheel (506) fixed to the outer sides of the rotating rods (503), and a synchronous belt (507) drivingly connected between the outer sides of the two synchronous wheels (506).

2. A quick blending tank for lubricating oil production according to claim 1, characterized in that: The heating assembly (300) comprises an electric heater (301) fixedly mounted on the top of the hot water tank (2), a water inlet pipe (302) fixedly mounted on the top of the hot water tank (2), a first water pump (303) fixedly mounted on the outside of the water inlet pipe (302), a water level sensor (304) fixedly mounted on the left side wall of the hot water tank (2), a water pump (305) fixedly mounted on the right side of the hot water tank (2), a heating box (306) fixedly mounted on the outside of the mixing tank (1), a water return pipe (307) fixedly mounted between the top of the heating box (306) and the top of the hot water tank (2), and a second water pump (308) fixedly mounted on the outside of the water return pipe (307).

3. A quick blending tank for lubricating oil production according to claim 2, characterized in that: The output end of the electric heater (301) passes through the top of the hot water tank (2) and extends into the interior of the hot water tank (2); a third water pump is fixedly mounted on the outside of the water pumping pipe (305); the right end of the water pumping pipe (305) is fixedly connected to the bottom of the heating tank (306); and a connecting hole for plugging and fixedly connecting the heating tank (306) is provided on the outside of the mixing tank (1).

4. A quick blending tank for lubricating oil production according to claim 2, characterized in that: The heating box (306) is annularly coated on the outside of the mixing tank (1), the inside of the heating box (306) is open, and an annular metal plate is fixedly connected to the inside of the heating box (306), and the annular metal plate is located on a side close to the rotating rod (503).

5. The rapid blending tank for lubricating oil production according to claim 2, characterized in that: A liquid level sensor (401) is fixedly mounted on the inner top wall of the mixing tank (1), a float switch (402) is fixedly mounted on the bottom of the inner rear side wall of the mixing tank (1), a discharge pipe (403) is fixedly connected to the bottom of the mixing tank (1), an electric valve (404) is fixedly mounted on the outside of the discharge pipe (403), and a feed pipe (405) is fixedly connected to the top of the mixing tank (1).

6. A quick blending tank for lubricating oil production according to claim 5, characterized in that: The float switch (402) is located at the bottom of the heating box (306), and the bottom of the mixing tank (1) is inclined toward a side close to the discharge pipe (403).

7. The rapid blending tank for lubricating oil production according to claim 1, characterized in that: The front of the support box (501) is open, the output shaft of the drive mechanism (502) passes through the top of the support box (501) and is fixedly connected to the top of the right rotating rod (503), and the top of the rotating rod (503) passes through the top of the mixing tank (1) and is rotatably connected to the inner top wall of the support box (501) via a bearing.

8. The rapid blending tank for lubricating oil production according to claim 1, characterized in that: The arc-shaped blades (504) and the stirring plates (505) are arranged in a staggered manner, and the synchronous belt (507) and the synchronous wheel (506) are both located inside the support box (501).

Citation Information

Patent Citations

  • Lubricating oil production blending tank

    CN220214594U

Cited By

  • Rapid blending tank for lubricating oil production

    CN223874854U