High-temperature self-cleaning guide wheel

By setting up cleaning mechanisms and fixing bolts on the guide wheel, the problem of the adhesion of oxide scale affecting product quality and efficiency is solved, the self-cleaning and stable position of the roller are achieved, and the efficiency and safety of the rolling steel production line are improved.

CN222326250UActive Publication Date: 2025-01-10JIANGSU SHENGRI MASCH MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420533820.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2025-01-10
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

During the steel rolling process, the oxide scale adheres to the surface of the guide wheel, affecting product quality and production efficiency. The scale accumulation on the surface of the guide wheel increases friction resistance and reduces production efficiency.

Method used

A high-temperature self-cleaning guide wheel is designed, including a base, a moving seat and a roller. One side of the roller is equipped with a cleaning mechanism, including a fixing plate, a sponge roller and a fixing rod. The sponge roller cleans the roller surface during the rotation of the roller to reduce the Stains accumulate and secure roller position with fixing bolts to simplify the installation process.

Benefits of technology

It realizes self-cleaning of rollers, reduces friction resistance, improves product quality and production efficiency, extends the service life of guide rollers, reduces equipment maintenance costs, reduces energy consumption, and ensures the stability and safety of the steel rolling process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222326250U_ABST
    Figure CN222326250U_ABST
Patent Text Reader

Abstract

The utility model discloses a high temperature self-cleaning guide wheel relates to guide wheel technical field, including base, two sets of moving seat and two sets of idler wheel, two sets of idler wheel one side is equipped with the cleaning mechanism, the cleaning mechanism includes two sets of fixed plate, sponge roll and fixed rod, the outer wall of fixed rod is fixedly equipped with two sets of limit ear, and the limit ear is equipped with the sponge roll and fixed rod. The two ends of the fixing rod are rotationally connected with connecting rods correspondingly, and one ends of the two connecting rods are rotationally connected with clamping rods correspondingly. By arranging the cleaning mechanism, self-cleaning is achieved in the rotating process of the roller, the roller can be cleaned through the sponge roller, the surface of the roller is kept clean, dirt accumulation is reduced, friction resistance is reduced, the operation efficiency of a steel rolling production line is improved, oxide skin attached to the surface of the roller is prevented from polluting products, and it is guaranteed that the surface of rolled steel is smooth; meanwhile, abrasion between the roller and steel is reduced, and the service life of the guide roller is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of guide wheels, in particular to a high-temperature self-cleaning guide wheel. Background Art

[0002] Guides refer to devices installed before and after the roll hole during the steel rolling process to help the rolled piece enter and exit the roll hole accurately and stably in a predetermined direction and state. Guides are divided into rolling guides and sliding guides. The guide wheels used in rolling guides are usually made of high-strength, wear-resistant alloy steel or special alloy materials. This material usually has good wear resistance, high strength and corrosion resistance, and can maintain stable performance under high temperature, high pressure and high speed working environments.

[0003] However, in the prior art, during the steel rolling process, oxide scale will adhere to the surface of the guide wheel, and then adhere to the surface of the rolled steel, resulting in an uneven and flawed product surface, which will affect the guiding accuracy and product quality. In addition, the scale deposited on the surface of the guide wheel will increase the friction resistance between the steel and the steel, resulting in increased energy loss during the rolling process and reduced production efficiency. To address the above problems, a high-temperature self-cleaning guide wheel is proposed. Summary of the invention

[0004] The utility model aims to solve the problem in the prior art that oxide scale adheres to the surface of the guide wheel during steel rolling, thus affecting product quality and reducing production efficiency, and proposes a high-temperature self-cleaning guide wheel.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-temperature self-cleaning guide wheel, comprising a base, two groups of movable seats and two groups of rollers, one side of the two groups of rollers is provided with a cleaning mechanism, the cleaning mechanism comprises two groups of fixed plates, sponge rollers and fixed rods, the outer wall of the fixed rod is fixedly installed with two groups of limiting ears, both ends of the fixed rod are rotatably connected to connecting rods, and one end of the two groups of connecting rods is rotatably connected to a locking rod.

[0006] Preferably, the bottoms of the two groups of movable seats are slidably connected to the top of the base, and the two groups of rollers are respectively arranged inside the two groups of movable seats.

[0007] Preferably, one side of the two groups of fixed plates are fixedly mounted to one side of the movable seat, and the sponge roller is arranged between the two groups of fixed plates.

[0008] Preferably, both ends of the fixing rod pass through the two sets of fixing plates respectively, the two sets of limiting ears pass through the inside of the sponge roller, and one side of the two sets of locking rods are respectively engaged with the outer walls of the two sets of fixing plates.

[0009] Preferably, a fixing bolt is provided through the interior of the roller, the top of the fixing bolt passes through the interior of the moving seat, and the bottom of the fixing bolt is connected to the internal thread of the moving seat.

[0010] Preferably, threaded seats are fixedly installed at the bottom of the two groups of movable seats, and bidirectional screws are arranged through the inside of the two groups of threaded seats.

[0011] Preferably, the outer wall of the bidirectional screw is threadedly connected to the inner walls of the two groups of threaded seats, and a handle is fixedly mounted on one side of the bidirectional screw.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In the utility model, by setting a cleaning mechanism, self-cleaning is achieved during the rotation of the roller. The sponge roller can clean the roller to keep its surface clean, reduce stain accumulation, reduce friction resistance, improve the operation efficiency of the steel rolling production line, avoid the oxide scale attached to the roller surface to contaminate the product, ensure that the surface of the rolled steel is smooth and flawless, improve product quality, reduce the wear between the roller and the steel, extend the service life of the guide roller, reduce equipment maintenance costs, reduce friction resistance, reduce energy consumption, meet environmental protection requirements, and improve production efficiency.

[0014] 2. In the utility model, by setting a fixing bolt, the position of the roller can be ensured to be accurate and stable during installation, which simplifies the installation process, reduces installation time and labor costs, and the fixing bolt can fix the position of the roller to prevent it from moving or loosening during use, thereby improving installation accuracy, ensuring the stability and accuracy of the steel rolling process, and effectively preventing the roller from falling off or shifting during operation, thereby reducing the risk of accidents and improving work safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional structural diagram of a high-temperature self-cleaning guide wheel proposed in the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the mobile seat of the high-temperature self-cleaning guide wheel proposed in the utility model;

[0017] Figure 3 This is a three-dimensional structural schematic diagram of the cleaning mechanism of the high-temperature self-cleaning guide wheel proposed in the utility model;

[0018] Figure 4 The utility model provides a three-dimensional structural schematic diagram of the fixing bolt of the high-temperature self-cleaning guide wheel.

[0019] Legend: 1. Base; 2. Moving seat; 3. Roller; 4. Cleaning mechanism; 41. Fixed plate; 42. Sponge roller; 43. Fixed rod; 44. Limiting ear; 45. Connecting rod; 46. Positioning rod; 5. Fixed bolt; 6. Threaded seat; 7. Bidirectional screw; 8. Handle. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0022] Embodiment 1: Figure 1-4 As shown, the utility model provides a high-temperature self-cleaning guide wheel, including a base 1, two groups of movable seats 2 and two groups of rollers 3, one side of the two groups of rollers 3 is provided with a cleaning mechanism 4, the cleaning mechanism 4 includes two groups of fixed plates 41, sponge rollers 42 and fixed rods 43, the outer wall of the fixed rod 43 is fixedly installed with two groups of limiting ears 44, both ends of the fixed rod 43 are rotatably connected with connecting rods 45, one end of the two groups of connecting rods 45 is rotatably connected with a clamping rod 46, the bottom of the two groups of movable seats 2 are slidably connected to the top of the base 1, the two groups of rollers 3 are respectively arranged inside the two groups of movable seats 2, one side of the two groups of fixed plates 41 is fixedly installed with one side of the movable seat 2, the sponge roller 42 is arranged between the two groups of fixed plates 41, the two ends of the fixed rod 43 respectively penetrate the two groups of fixed plates 41, the two groups of limiting ears 44 penetrate the interior of the sponge roller 42, and one side of the two groups of clamping rods 46 are respectively clamped with the outer walls of the two groups of fixed plates 41.

[0023] The specific configuration and function of this embodiment are described in detail below. During the steel rolling process, the steel enters from one side of the guide, passes between the two groups of rollers 3, and moves out from the other end of the guide. During the movement of the steel, the steel drives the two groups of rollers 3 to rotate, and the surfaces of the two groups of rollers 3 will be attached with oxide scale on the surface of the steel. During the rotation of the rollers 3, when the oxide scale rotates to one side of the sponge roller 42, the sponge roller 42 is tightly attached to one side of the roller 3, and the surface of the sponge roller 42 has many protruding particles, which will adhere to the surface of the roller 3. The oxide scale on the sponge roller 42 is scraped off, and a collection box is placed on the top of the base 1 below the sponge roller 42 to collect the oxide scale and impurities. When one side of the sponge roller 42 has been used for a long time, many small impurities and lubricating oil will adhere to the surface. At this time, the positioning rod 46 and the connecting rod 45 are folded outward to make it horizontal, and then the fixing rod 43 is rotated to make the limiting ear 44 drive the sponge roller 42 to rotate, so that the clean side of the sponge roller 42 is in contact with the side wall of the roller 3, and then the connecting rod 45 and the positioning rod 46 are folded upward to make it horizontal. The locking rod 46 is locked in the inside of the fixing plate 41, so that the sponge roller 42 can continue to be used. When the sponge roller 42 needs to be removed and replaced, the connecting rod 45 and the locking rod 46 are folded to make them horizontal, and then the fixing rod 43 and the limiting ear 44 are rotated 90° so that the direction angle of the limiting ear 44 fits the groove inside the fixing plate 41, and then the fixing rod 43 can be directly pulled out horizontally, and the sponge roller 42 is between the two sets of fixing plates 41. Then the sponge roller 42 is replaced for installation. By setting the cleaning mechanism 4, self-cleaning is achieved during the rotation of the roller 3. The sponge roller 42 can clean the roller 3 to keep its surface clean, reduce stain accumulation, reduce friction resistance, improve the operation efficiency of the steel rolling production line, avoid the oxide scale attached to the surface of the roller 3 to contaminate the product, ensure that the surface of the rolled steel is smooth and flawless, improve product quality, reduce the wear between the roller 3 and the steel, extend the service life of the guide roller 3, reduce equipment maintenance costs, reduce friction resistance, reduce energy consumption, meet environmental protection requirements, and improve production efficiency.

[0024] Embodiment 2: Figure 2 and Figure 4 As shown, a fixing bolt 5 is provided inside the roller 3, the top of the fixing bolt 5 passes through the interior of the moving seat 2, the bottom of the fixing bolt 5 is connected to the internal thread of the moving seat 2, the bottoms of the two groups of moving seats 2 are fixedly installed with threaded seats 6, the two groups of threaded seats 6 are provided with bidirectional screws 7, the outer walls of the bidirectional screws 7 are threadedly connected to the inner walls of the two groups of threaded seats 6, and a hand handle 8 is fixedly installed on one side of the bidirectional screw 7.

[0025] The effect achieved by the entire embodiment is that the hand grip 8 is rotated to make the bidirectional screw 7 drive the two sets of threaded seats 6 and the movable seat 2 to move, thereby adjusting the distance between the two sets of rollers 3 to make it suitable for steel of different coarseness and fineness. When the roller 3 is worn out after a long period of use and needs to be replaced, the fixing bolt 5 is rotated to make the fixing bolt 5 gradually disengage from the movable seat 2, and then the fixing bolt 5 is pulled out upward, so that the roller 3 is separated from the movable seat 2. When the fixing rod 43 and the sponge roller 42 are not installed, the roller 3 can be pulled out from one side of the movable seat 2 to replace and install the roller 3. By setting the fixing bolt 5, the position of the roller 3 during installation can be ensured to be accurate and stable, the installation process can be simplified, and the installation time and labor cost can be reduced. The fixing bolt 5 can fix the position of the roller 3 to prevent the position from moving or loosening during use, improve the installation accuracy, ensure the stability and accuracy of the steel rolling process, and effectively prevent the roller 3 from falling off or shifting during operation, reduce the risk of accidents, and improve work safety.

[0026] The method of using and the working principle of the device are as follows: the hand grip 8 is rotated to make the bidirectional screw 7 drive the two sets of threaded seats 6 and the movable seat 2 to move, so as to adjust the distance between the two sets of rollers 3 to make it suitable for steels of different thicknesses. When the roller 3 is worn out after a long period of use and needs to be replaced, the fixing bolt 5 is rotated to make the fixing bolt 5 gradually disengage from the movable seat 2, and then the fixing bolt 5 is pulled out upward, so that the roller 3 is disengaged from the movable seat 2. When the fixing rod 43 and the sponge roller 42 are not installed, the roller 3 can be pulled out from one side of the movable seat 2 to replace and install the roller 3. During the steel rolling process, the steel enters from one side of the guide, passes between the two sets of rollers 3, and is moved out from the other end of the guide. During the movement of the steel, the steel will drive the two sets of rollers 3 to rotate, and the surfaces of the two sets of rollers 3 will be attached with oxide scales on the surface of the steel. During the rotation of the roller 3, when the oxide scale rotates to one side of the sponge roller 42, the sponge roller 42 is tightly attached to one side of the roller 3, and there are many raised particles on the surface of the sponge roller 42, which will cause the roller 3 to move. 3. Scrape off the oxide scale attached to the surface. Place a collection box on the top of the base 1 below the sponge roller 42 to collect the oxide scale and impurities. When one side of the sponge roller 42 is used for a long time, many small impurities and lubricating oil will be attached to the surface. At this time, fold the positioning rod 46 and the connecting rod 45 outward to make them horizontal, and then rotate the fixing rod 43 so that the limiting ear 44 drives the sponge roller 42 to rotate, so that the clean side of the sponge roller 42 is in contact with the side wall of the roller 3, and then fold the connecting rod 45 upward. And the locking rod 46, so that the locking rod 46 is stuck in the inside of the fixed plate 41, so that the sponge roller 42 can continue to be used. When the sponge roller 42 needs to be removed and replaced, the connecting rod 45 and the locking rod 46 are folded to make them horizontal, and then the fixing rod 43 and the limiting ear 44 are rotated 90°, so that the direction angle of the limiting ear 44 fits the groove inside the fixing plate 41, and then the fixing rod 43 can be directly pulled out horizontally, and the sponge roller 42 is between the two sets of fixing plates 41, and then the sponge roller 42 is replaced for installation.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A high-temperature self-cleaning guide wheel, comprising a base (1), two sets of moving seats (2) and two sets of rollers (3), characterized in that: A cleaning mechanism (4) is provided on one side of the two groups of rollers (3), the cleaning mechanism (4) comprising two groups of fixing plates (41), a sponge roller (42) and a fixing rod (43), two groups of limiting ears (44) are fixedly mounted on the outer wall of the fixing rod (43), both ends of the fixing rod (43) are rotatably connected to connecting rods (45), and one end of the two groups of connecting rods (45) is rotatably connected to a locking rod (46).

2. The high temperature self-cleaning guide wheel according to claim 1, characterized in that: The bottoms of the two groups of movable seats (2) are slidably connected to the top of the base (1), and the two groups of rollers (3) are respectively arranged inside the two groups of movable seats (2).

3. The high temperature self-cleaning guide wheel according to claim 1, characterized in that: One side of the two sets of fixed plates (41) is fixedly mounted on one side of the movable seat (2), and the sponge roller (42) is arranged between the two sets of fixed plates (41).

4. The high temperature self-cleaning guide wheel according to claim 1, characterized in that: Both ends of the fixing rod (43) penetrate through the two sets of fixing plates (41) respectively, the two sets of limiting ears (44) penetrate through the interior of the sponge roller (42), and one side of the two sets of locking rods (46) are respectively locked with the outer walls of the two sets of fixing plates (41).

5. The high temperature self-cleaning guide wheel according to claim 1, characterized in that: A fixing bolt (5) is provided through the interior of the roller (3), the top of the fixing bolt (5) passes through the interior of the moving seat (2), and the bottom of the fixing bolt (5) is connected to the internal thread of the moving seat (2).

6. The high temperature self-cleaning guide wheel according to claim 1, characterized in that: The bottoms of the two groups of movable seats (2) are fixedly mounted with threaded seats (6), and the insides of the two groups of threaded seats (6) are penetrated by bidirectional screws (7).

7. The high temperature self-cleaning guide wheel according to claim 6, characterized in that: The outer wall of the bidirectional screw (7) is threadedly connected to the inner walls of the two sets of threaded seats (6), and a handle (8) is fixedly mounted on one side of the bidirectional screw (7).