Metal stub bar cutting machine

Abstract

The utility model relates to the technical field of metal cutting, and discloses a metal stub bar cutting machine which comprises a rack, a material and a cutting stub bar welded on the material, a pushing device, a clamping device, a cutting device and a storage device are installed on the rack, a V-shaped trough is fixedly connected to the top of the rack, and the material is placed on the V-shaped trough; the pushing equipment comprises a pushing rod, a pushing piece and a pushing-back piece; the clamping equipment comprises a V-shaped clamping plate and a driving piece; the cutting equipment comprises a cutting saw blade, an adjusting part and a starting part; the storage device comprises a collection box and a movable part. According to the cutting device, the storage device is arranged to store the cut material heads singly, so that the situation that a plurality of cutting material heads are mixed together after being cut is avoided, and the problem that after materials are cut by conventional cutting equipment, the cut material heads are mixed and stacked together, and the cutting efficiency is high is solved. And the material heads with different masses are difficult to identify, classify and store.

Description

Technical Field

[0001] The utility model relates to the technical field of metal cutting, in particular to a metal head cutting machine. Background Art

[0002] The cutting machine is a powerful cutting machine used in metal and non-metal industries. Cutting machines are divided into metal material cutting machines and non-metal material cutting machines based on the cutting materials. Metal material cutting machines are mainly tool cutting machines.

[0003] After traditional metal cutting machines cut the inherent material heads on the materials, the material heads will be collected in a collection box. Some of the cut material heads have certain recycling and secondary utilization value. The cut material heads are mixed and stacked together, making it difficult to identify and classify material heads of different qualities.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a metal material head cutting machine, which can individually store the cut material heads through the setting of storage equipment, thereby avoiding mixing of multiple cut material heads after cutting. This solves the problem that after conventional cutting equipment cuts the material, the cut material heads are mixed and stacked together, making it difficult to identify and classify material heads of different qualities.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] A metal head cutting machine comprises a frame, a material and a cutting head welded on the material, the frame is equipped with a pushing device, a clamping device, a cutting device and a storage device, the top of the frame is fixedly connected with a V-shaped trough, and the material is placed on the V-shaped trough;

[0008] The pushing device comprises a push rod, a pushing member and a push-back member;

[0009] The clamping device includes a V-shaped clamping plate and a driving member;

[0010] The cutting device comprises a cutting saw blade, an adjusting member and a starting member;

[0011] The storage device comprises a collection box and a movable part.

[0012] Preferably, the pushing device also includes a counter-shooting-1 sensor, the pushing member includes a rodless pushing cylinder, the rodless pushing cylinder is fixedly installed on the frame, a guide rail groove is opened on one side of the V-shaped material trough, the push rod is slidably arranged in the guide rail groove, the output end of the rodless pushing cylinder is fixedly connected to one end of the push rod, and the counter-shooting-1 sensor is electrically connected to the rodless pushing cylinder.

[0013] Preferably, the clamping device also includes a counter-beam-2 sensor, the driving component includes a clamping cylinder, the clamping cylinder is fixedly mounted on a frame, the output end of the clamping cylinder is fixedly connected to the V-shaped clamp, and the counter-beam-2 sensor is electrically connected to the clamping cylinder.

[0014] Preferably, the adjusting part includes a swing cylinder, a movable plate is fixedly installed on one side of the top of the frame, a bearing seat is fixedly installed on one side of the top of the frame, the bearing seat is arranged on one side of the bottom of the movable plate and is hinged to the movable plate, a protective cover is fixedly installed on one side of the top of the movable plate, the cutting saw blade is arranged in the protective cover, an articulated seat is fixedly connected to the other side of the bottom of the movable plate, a connecting rod is provided at the bottom of the movable plate, one end of the connecting rod is movably hinged to the articulated seat, and the output end of the swing cylinder is fixedly connected to the other end of the connecting rod.

[0015] Preferably, the starting member includes a three-phase asynchronous motor, a rotating shaft is fixedly installed at the axis center of one side of the cutting saw blade, mounting seats are fixedly installed on both sides of the top of the movable plate, the rotating shaft is rotatably arranged in the mounting seats through bearings, the three-phase asynchronous motor is fixedly installed on the movable plate, two transmission gears are provided on one side of the rotating shaft, and transmission belts meshing with the two transmission gears are provided on the outer periphery of the two transmission gears, one end of the rotating shaft is fixedly connected to one of the transmission gears, and the output end of the three-phase asynchronous motor is fixedly connected to the other transmission gear.

[0016] Preferably, the storage device further comprises a collecting hopper and a discharge channel, the collecting hopper is fixedly mounted at the bottom of the frame, the discharge channel is fixedly mounted at the bottom of the collecting hopper, and a fiber optic diffuse return sensor is fixedly mounted at the discharge port at the bottom of the discharge channel.

[0017] Preferably, the movable part comprises a servo module, the servo module is fixedly mounted on the bottom of the frame, the collecting box is placed and mounted on the servo module, and the servo module is electrically connected to the optical fiber diffuse return sensor.

[0018] Preferably, the push-back member includes a material top return cylinder and a push-back plate, the material top return cylinder is fixedly mounted on the frame, and the output end of the material top return cylinder is fixedly connected to the push-back plate.

[0019] Compared with the prior art, the utility model provides a metal head cutting machine, which has the following beneficial effects:

[0020] The utility model stores the cut material heads individually through the setting of the storage device, thereby avoiding mixing of multiple cut material heads after cutting, and solves the problem that after the conventional cutting equipment cuts the material, the cut material heads are mixed and piled together, making it difficult to identify and classify the material heads of different qualities. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is one of the overall structural diagrams of the utility model;

[0022] Figure 2 This is the second schematic diagram of the overall structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the cutting equipment of the utility model;

[0024] Figure 4 This is a schematic diagram of the push-back structure of the utility model;

[0025] Figure 5 For the utility model Figure 4 Schematic diagram of the structure of part A in the middle.

[0026] In the figure: 1, frame; 2, material; 3, cutting head; 4, pushing device; 5, clamping device; 6, cutting device; 7, storage device; 8, V-shaped trough; 41, push rod; 42, push member; 43, push back member; 51, V-shaped clamp; 52, driving member; 61, cutting saw blade; 62, adjusting member; 63, starting member; 71, collecting box; 72, movable member; 44, opposite-beam-1 sensor; 421, push rodless cylinder; 422, guide groove; 5 3. Through-beam-2 sensor; 521. Clamping cylinder; 621. Swinging cylinder; 622. Movable plate; 623. Bearing seat; 624. Protective cover; 625. Articulated seat; 626. Connecting rod; 631. Three-phase asynchronous motor; 632. Rotating shaft; 633. Transmission gear; 634. Transmission belt; 73. Collecting hopper; 74. Discharging channel; 75. Fiber optic diffuse return sensor; 721. Servo module; 431. Material top return cylinder; 432. Push back plate. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] As introduced in the background technology, there are deficiencies in the prior art. In order to solve the above technical problems, the present application proposes a metal head cutting machine.

[0029] See also Figure 1-5 A metal head cutting machine comprises a frame 1, a material 2 and a cutting head 3 welded on the material 2, a pushing device 4, a clamping device 5, a cutting device 6 and a storage device 7 are installed on the frame 1, a V-shaped trough 8 is fixedly connected to the top of the frame 1, and the material 2 is placed on the V-shaped trough 8;

[0030] The pushing device 4 includes a push rod 41, a pushing member 42 and a push back member 43;

[0031] The clamping device 5 includes a V-shaped clamping plate 51 and a driving member 52;

[0032] The cutting device 6 includes a cutting saw blade 61, an adjusting member 62 and a starting member 63;

[0033] The storage device 7 includes a collection box 71 and a movable part 72 .

[0034] Specifically, the material 2 with the cutting head 3 is placed on the V-shaped trough 8, and the push rod 41 is driven by the push member 42 to move toward the material 2, thereby driving the material 2 to move toward the clamping device 5. When the material 2 moves to the bottom of the V-shaped clamping plate 51, the driving member 52 drives the V-shaped clamping plate 51 to move downward, and fixes the material 2 between the V-shaped clamping plate 51 and the V-shaped trough 8, and then the starting member 63 runs and drives the cutting saw blade 61 to rotate to prepare for cutting, and then the saw blade is driven by the adjusting member 62 to move downward and cut the material 2. After the material 2 is cut, the cutting head 3 enters the collecting box 71, and the cutting head 3 is transferred by the movable member 72, and then the cut material 2 is pushed back by the push-back member 43, and picked up by the corresponding picking device;

[0035] By driving the pushing device 4, the material 2 is driven to be cut and reset after cutting, thereby realizing the taking and placing of the material 2. The cut material heads 3 are stored individually through the setting of the storage device 7, thereby avoiding mixing of multiple cut material heads 3 after cutting. This solves the problem that after the conventional cutting equipment 6 cuts the material 2, the cut material heads are mixed and stacked together, making it difficult to identify and classify the material heads of different qualities.

[0036] Further, for the above-mentioned pushing device 4, the pushing device 4 also includes a counter-shooting-1 sensor 44, the pushing member 42 includes a pushing rodless cylinder 421, the pushing rodless cylinder 421 is fixedly installed on the frame 1, a guide groove 422 is opened on one side of the V-shaped material trough 8, the push rod 41 is slidably arranged in the guide groove 422, the output end of the pushing rodless cylinder 421 is fixedly connected to one end of the push rod 41, and the counter-shooting-1 sensor 44 is electrically connected to the pushing rodless cylinder 421;

[0037] Specifically, when the material 2 is placed on the V-shaped trough 8, the beam-1 sensor 44 detects the presence of the material 2 and drives the rodless pushing cylinder 421. The rodless pushing cylinder 421 drives the push rod 41 to move and push the material 2 to the positioning end.

[0038] Further, for the above-mentioned clamping device 5, the clamping device 5 also includes a beam-2 sensor 53, the driving member 52 includes a clamping cylinder 521, the clamping cylinder 521 is fixedly mounted on the frame 1, the output end of the clamping cylinder 521 is fixedly connected to the V-shaped clamping plate 51, and the beam-2 sensor 53 is electrically connected to the clamping cylinder 521;

[0039] Specifically, when the rodless pushing cylinder 421 drives the material 2 to move to the bottom of the V-shaped clamp 51, the shooting-2 sensor 53 detects the presence of the material 2 at the bottom and starts the clamping cylinder 521, which drives the V-shaped clamp 51 to move downward and clamps the material 2.

[0040] Further, for the above-mentioned adjusting member 62, the adjusting member 62 includes a swing cylinder 621, a movable plate 622 is fixedly installed on one side of the top of the frame 1, a bearing seat 623 is fixedly installed on one side of the top of the frame 1, the bearing seat 623 is arranged on one side of the bottom of the movable plate 622 and is hinged to the movable plate 622, a protective cover 624 is fixedly installed on one side of the top of the movable plate 622, the cutting saw blade 61 is arranged in the protective cover 624, a hinge seat 625 is fixedly connected to the other side of the bottom of the movable plate 622, a connecting rod 626 is provided at the bottom of the movable plate 622, one end of the connecting rod 626 is movably hinged to the hinge seat 625, and the output end of the swing cylinder 621 is fixedly connected to the other end of the connecting rod 626;

[0041] Specifically, when the swing cylinder 621 is in operation, through the movable hinge between the connecting rod 626 at the output end of the swing cylinder 621 and the hinge seat 625, and the movable hinge between the movable plate 622 and the supporting seat 623, when the swing cylinder 621 drives the connecting rod 626 to move downward, it drives the movable plate 622 to rotate downward close to the side of the swing cylinder 621, thereby driving the protective cover 624 and the cutting saw blade 61 in the protective cover 624 to move downward, thereby completing the cutting of the material 2.

[0042] Further, for the above-mentioned starting member 63, the starting member 63 includes a three-phase asynchronous motor 631, a rotating shaft 632 is fixedly installed at the axis center of one side of the cutting saw blade 61, mounting seats are fixedly installed on both sides of the top of the movable plate 622, the rotating shaft 632 is rotatably arranged in the mounting seat through a bearing, the three-phase asynchronous motor 631 is fixedly installed on the movable plate 622, two transmission gears 633 are arranged on one side of the rotating shaft 632, and a transmission belt 634 meshing with the two transmission gears 633 is sleeved on the outer periphery of the two transmission gears 633, one end of the rotating shaft 632 is fixedly connected to one of the transmission gears 633, and the output end of the three-phase asynchronous motor 631 is fixedly connected to the other transmission gear 633;

[0043] Specifically, the three-phase asynchronous motor 631 starts to drive one of the transmission gears 633 to rotate, and through the meshing connection between the transmission belt 634 and the two transmission gears 633, the transmission gear 633 connected to the rotating shaft 632 is driven to rotate, thereby driving the transmission shaft to rotate, and then driving the cutting saw blade 61 to rotate.

[0044] Furthermore, for the above-mentioned storage device 7, the storage device 7 also includes a collecting hopper 73 and a discharge channel 74. The collecting hopper 73 is fixedly installed at the bottom of the frame 1, and the discharge channel 74 is fixedly installed at the bottom of the collecting hopper 73. An optical fiber diffuse return sensor 75 is fixedly installed at the discharge port at the bottom of the discharge channel 74.

[0045] Specifically, after the cutting saw blade 61 cuts the cutting head 3 on the material 2, the cutting head 3 rolls to the discharge channel 74 through the collecting hopper 73 and falls into the collecting box 71. Through the setting of the optical fiber scattering sensor 75, it is detected whether the cutting head 3 passes through the discharge port of the discharge channel 74.

[0046] Furthermore, for the above-mentioned movable part 72, the movable part 72 includes a servo module 721, the servo module 721 is fixedly installed at the bottom of the frame 1, the collection box 71 is placed and installed on the servo module 721, and the servo module 721 is electrically connected to the optical fiber diffuse return sensor 75;

[0047] Specifically, a plurality of empty material grids are provided in the collection box 71, and the empty material grids are aligned with the discharge port of the discharge channel 74. When the optical fiber scattering sensor 75 detects that the cutting head 3 passes through the discharge port of the discharge channel 74, and when the cutting head 3 falls into the empty material grid of the collection box 71, the control servo module 721 is started, and drives the collection box 71 to move a certain distance, and makes the next empty material grid in the collection box 71 aligned with the discharge port of the discharge channel 74, ready to receive the next cutting head 3.

[0048] Further, for the above-mentioned pushing device 4, the push-back member 43 includes a material top return cylinder 431 and a push-back plate 432, the material top return cylinder is fixedly installed on the frame 1, and the output end of the material top return cylinder 431 is fixedly connected to the push-back plate 432;

[0049] Specifically, when the cutting saw blade 61 completes cutting of the material 2, the clamping cylinder 521 rises and returns to its original position, and the material return cylinder 431 drives the push back plate 432 to move forward, thereby driving the material 2 to move away from the clamping cylinder 521. After completion, the material return cylinder 431 is reset. When the shot-1 detection requirement shows that there is material and the shot-2 detection requirement shows that there is no material, a signal is sent to the main control to notify the robot to grab the material.

[0050] Working principle: When in use, place the material 2 with the cutting head 3 on the V-shaped trough 8, and the shooting-1 sensor 44 detects the presence of material 2 and drives the push rodless cylinder 421, which drives the push rod 41 to move and pushes the material 2 to the positioning end. When the push rodless cylinder 421 drives the material 2 to move to the bottom of the V-shaped clamping plate 51, the shooting-2 sensor 53 detects the presence of material 2 at the bottom and starts the clamping cylinder 521, which drives the V-shaped clamping plate 51 to move downward and clamp the material 2. The three-phase asynchronous motor 631 starts and drives one of the transmission gears 633 to rotate, which is connected to the two transmission gears 634 through the transmission belt 634. The meshing connection between the gears 633 and 634 drives the transmission gear 633 connected to the rotating shaft 632 to rotate, thereby driving the transmission shaft to rotate, and then driving the cutting saw blade 61 to rotate. The preparation before cutting is completed, and the swing cylinder 621 is operated. Through the movable hinge between the connecting rod 626 at the output end of the swing cylinder 621 and the hinge seat 625, and the movable hinge between the movable plate 622 and the bearing seat 623, when the swing cylinder 621 drives the connecting rod 626 to move downward, it drives the movable plate 622 to rotate downward near the side of the swing cylinder 621, thereby driving the protective cover 624 and the cutting saw blade 61 in the protective cover 624 to move downward, thereby completing the cutting of the material 2;

[0051] After the cutting saw blade 61 cuts the cutting head 3 on the material 2, the cutting head 3 rolls to the discharge channel 74 through the collecting hopper 73 and falls into the collecting box 71. The optical fiber diffuse return sensor 75 is set to detect whether the cutting head 3 passes through the discharge port of the discharge channel 74. When the optical fiber diffuse return sensor 75 detects that the cutting head 3 passes through the discharge port of the discharge channel 74 and when the cutting head 3 falls into the empty material grid of the collecting box 71, the servo module 721 is controlled to start and drive the collecting box 71 to move a certain distance, and make the next empty material grid in the collecting box 71 align with the discharge port of the discharge channel 74, ready to receive the next cutting head 3;

[0052] When the cutting saw blade 61 completes cutting of the material 2, the clamping cylinder 521 rises and returns to its original position, and the material return cylinder 431 drives the push plate 432 to move forward, thereby driving the material 2 to move away from the clamping cylinder 521. After completion, the material return cylinder 431 is reset. When the shot-1 detection requirement shows that there is material and the shot-2 detection requirement shows that there is no material, a signal is sent to the main control to notify the robot to grab the material.

[0053] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A metal head cutting machine, comprising a frame (1), a material (2) and a cutting head (3) welded on the material (2), characterized in that: The frame (1) is equipped with a pushing device (4), a clamping device (5), a cutting device (6) and a storage device (7); a V-shaped trough (8) is fixedly connected to the top of the frame (1), and the material (2) is placed on the V-shaped trough (8); The pushing device (4) comprises a push rod (41), a pushing member (42) and a push-back member (43); The clamping device (5) comprises a V-shaped clamping plate (51) and a driving member (52); The cutting device (6) comprises a cutting saw blade (61), an adjusting member (62) and a starting member (63); The storage device (7) comprises a collection box (71) and a movable part (72).

2. A metal head cutting machine according to claim 1, characterized in that: The pushing device (4) also includes a counter-shooting-1 sensor (44), and the pushing member (42) includes a rodless pushing cylinder (421), and the rodless pushing cylinder (421) is fixedly installed on the frame (1). A guide rail groove (422) is opened on one side of the V-shaped material trough (8), and the push rod (41) is slidably arranged in the guide rail groove (422). The output end of the rodless pushing cylinder (421) is fixedly connected to one end of the push rod (41), and the counter-shooting-1 sensor (44) is electrically connected to the rodless pushing cylinder (421).

3. The metal head cutting machine according to claim 1, characterized in that: The clamping device (5) also includes a beam-2 sensor (53), and the driving member (52) includes a clamping cylinder (521), the clamping cylinder (521) is fixedly mounted on the frame (1), the output end of the clamping cylinder (521) is fixedly connected to the V-shaped clamping plate (51), and the beam-2 sensor (53) is electrically connected to the clamping cylinder (521).

4. A metal head cutting machine according to claim 3, characterized in that: The adjusting member (62) comprises a swing cylinder (621), a movable plate (622) is fixedly mounted on one side of the top of the frame (1), a bearing seat (623) is fixedly mounted on one side of the top of the frame (1), the bearing seat (623) is arranged on one side of the bottom of the movable plate (622) and is hinged to the movable plate (622), a protective sleeve (624) is fixedly mounted on one side of the top of the movable plate (622), the cutting saw blade (61) is arranged in the protective sleeve (624), a hinge seat (625) is fixedly connected to the other side of the bottom of the movable plate (622), a connecting rod (626) is provided at the bottom of the movable plate (622), one end of the connecting rod (626) is movably hinged to the hinge seat (625), and the output end of the swing cylinder (621) is fixedly connected to the other end of the connecting rod (626).

5. The metal head cutting machine according to claim 4, characterized in that: The starting member (63) comprises a three-phase asynchronous motor (631), a rotating shaft (632) is fixedly mounted at the axis of one side of the cutting saw blade (61), mounting seats are fixedly mounted on both sides of the top of the movable plate (622), the rotating shaft (632) is rotatably arranged in the mounting seat through a bearing, the three-phase asynchronous motor (631) is fixedly mounted on the movable plate (622), two transmission gears (633) are arranged on one side of the rotating shaft (632), and transmission belts (634) meshing with the two transmission gears (633) are sleeved on the outer periphery of the two transmission gears (633), one end of the rotating shaft (632) is fixedly connected to one of the transmission gears (633), and the output end of the three-phase asynchronous motor (631) is fixedly connected to the other transmission gear (633).

6. A metal head cutting machine according to claim 5, characterized in that: The storage device (7) further comprises a collecting hopper (73) and a discharge channel (74); the collecting hopper (73) is fixedly mounted on the bottom of the frame (1); the discharge channel (74) is fixedly mounted on the bottom of the collecting hopper (73); and a fiber optic diffuse return sensor (75) is fixedly mounted at the discharge port at the bottom of the discharge channel (74).

7. A metal head cutting machine according to claim 6, characterized in that: The movable part (72) comprises a servo module (721), the servo module (721) is fixedly mounted on the bottom of the frame (1), the collection box (71) is placed and mounted on the servo module (721), and the servo module (721) is electrically connected to the optical fiber diffuse return sensor (75).

8. The metal head cutting machine according to claim 7, characterized in that: The push-back member (43) comprises a material top return cylinder (431) and a push-back plate (432); the material top return cylinder is fixedly mounted on the frame (1); and the output end of the material top return cylinder (431) is fixedly connected to the push-back plate (432).

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