Tapping equipment for valve accessory production

By designing a tapping device with a cleaning mechanism and a rotating mechanism, the problem of existing equipment being unable to automatically clean iron filings has been solved, realizing automated iron filings cleaning and material positioning, and improving processing accuracy and efficiency.

CN222326907UActive Publication Date: 2025-01-10TONGLING XINGHONG MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421194476.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-10
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

Existing tapping equipment cannot automatically clean the iron filings on the plate, which makes valve parts prone to misalignment during processing, affecting processing accuracy and requiring manual cleaning, resulting in low efficiency.

Method used

A tapping device comprising a cleaning mechanism, a rotating mechanism, and a clamping and fixing device was designed. The device cleans iron filings by combining a fan and a baffle, fixes the collection box with a magnetic sheet, and achieves automatic cleaning and positioning of the placement plate by combining an electric telescopic rod and a gear and rack rotating mechanism, ensuring that iron filings are not discharged everywhere and facilitating accurate positioning of materials.

Benefits of technology

The automated iron filings cleaning process improves the accuracy of material processing, reduces the need for manual cleaning, and enhances processing efficiency and ease of use of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222326907U_ABST
    Figure CN222326907U_ABST
Patent Text Reader

Abstract

The utility model provides tapping equipment for valve accessory production. The tapping equipment for valve accessory production comprises a base and a supporting plate fixedly installed on the top of the base. The electric guide rail is assembled on the supporting plate; the hydraulic cylinder is mounted on the electric guide rail, and a tapping assembly is assembled on the hydraulic cylinder; the circular placing plate is arranged above the base; the cleaning mechanism is arranged on the base and is used for cleaning scrap iron on the circular placing plate; and the rotating mechanism is arranged on the base and the circular placing plate and is used for driving the circular placing plate to rotate. The tapping equipment for valve accessory production has the advantages that scrap iron on the containing plate can be automatically cleaned, and then the machining efficiency can be improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of valve fittings production, in particular to a tapping device used for valve fittings production. Background Art

[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and adjust and control the parameters (temperature, pressure and flow) of the conveying medium. According to their functions, they can be divided into shut-off valves, check valves, regulating valves, etc. Valves are control components in fluid conveying systems and have functions such as shut-off, regulation, diversion, prevention of backflow, pressure stabilization, diversion or overflow pressure relief. Valves used in fluid control systems, from the simplest shut-off valves to various valves used in extremely complex automatic control systems, have a wide variety of varieties and specifications. Valve accessories need to be tapped during production, and tapping equipment is required.

[0003] At present, most of the existing tapping equipment places the material on the placement plate of the tapping equipment for processing. However, the existing tapping equipment cannot automatically clean the iron filings on the placement plate, and the iron filings will affect the positioning of subsequent valve accessories, thereby causing the valve accessories to easily shift during tapping, resulting in the valve accessories being scrapped. Manual cleaning of the iron filings is required, but the manual cleaning efficiency is low, which affects the processing efficiency and is inconvenient to use.

[0004] Therefore, it is necessary to provide a new tapping device for valve fitting production to solve the above-mentioned technical problems. Utility Model Content

[0005] In order to solve the technical problem that the existing tapping equipment cannot automatically clean the iron filings, the utility model provides a tapping equipment for the production of valve accessories.

[0006] The tapping equipment for valve fittings production provided by the utility model comprises: a base and a support plate fixedly mounted on the top of the base; an electric guide rail, the electric guide rail being horizontally mounted on the support plate; a hydraulic cylinder, the hydraulic cylinder being vertically slidably mounted on the electric guide rail, the hydraulic cylinder being equipped with a tapping assembly; a circular placement plate, the circular placement plate being arranged above the base and on one side of the support plate; a cleaning mechanism, the cleaning mechanism being arranged on the base and used for cleaning iron filings on the circular placement plate; a rotating mechanism, the rotating mechanism being arranged on the base and the circular placement plate and used for driving the circular placement plate to rotate.

[0007] Preferably, the cleaning mechanism includes a mounting frame, a fan, a guide plate, a baffle and a collection box, the mounting frame is fixedly mounted on the top of the base and is located on both sides of the circular placement plate respectively with the support plate, the fan is assembled in the mounting frame, the guide plate is fixedly mounted on the top of the base, the guide plate is located below the circular placement plate and away from the fan, the baffle is fixedly mounted on the top of the base and is located between the guide plate and the support plate, the baffle is arranged opposite to the mounting frame, the collection box is placed between the guide plate and the baffle, and the collection box is in contact with the baffle.

[0008] Preferably, both ends of the top of the circular placement plate are equipped with first electric telescopic rods located on the guide plate and extending horizontally toward the center, a clamping plate is installed on the first electric telescopic rod, and an anti-slip pad is installed on one side of the clamping plate.

[0009] Preferably, a rectangular block is rotatably installed on the top of the base, and a rectangular seat is fixedly installed on the bottom of the circular placing plate. The rectangular seat is sleeved with the rectangular block, a positioning rod is passed through one side of the rectangular seat, and a groove matching the positioning rod is opened on the outer peripheral surface of the rectangular block. A compression spring and a baffle are sleeved on the positioning rod, and the two ends of the compression spring are fixedly connected to the baffle and the rectangular seat respectively.

[0010] Preferably, the rotating mechanism includes a gear, a rack and a second electric telescopic rod, the gear is fixedly sleeved on the bottom of the rectangular block, the rack is arranged on the top of the base, the rack is meshed with the gear, the second electric telescopic rod is fixedly installed on the top of the base, and the second electric telescopic rod is fixedly connected to the rack.

[0011] Preferably, a guide rod is provided on the rack, and a protective box is assembled on the top of the base. The protective box is buckled on the rack and the second electric telescopic rod and is rotatably connected to the bottom of the rectangular block. The protective box is fixedly connected to the guide rod.

[0012] Preferably, a magnet sheet is mounted on the top of the base, and the magnet sheet is adsorbed onto the collection box.

[0013] Compared with the related art, the tapping equipment for valve fittings production provided by the utility model has the following beneficial effects:

[0014] The utility model provides a tapping device for the production of valve accessories:

[0015] 1. The iron chips on the circular placement plate are cleaned out by the cleaning mechanism, which is convenient for the subsequent positioning of the material and helps to improve the accuracy of material processing. The iron chips are blocked by the blocking net to ensure that the iron chips will not be discharged everywhere, and the blocking effect is better;

[0016] 2. The combination of the clamping plate and the anti-slip pad is conducive to clamping and fixing the material, thereby ensuring that it will not be displaced. It is easy to use. The rectangular block is limited by the positioning rod, and then the circular placement plate is assembled. The assembly is relatively fast and convenient for the subsequent replacement of the circular placement plate. The circular placement plate is driven to rotate by the rotating mechanism, which is convenient for the tapping assembly to process the material.

[0017] 3. The rack is guided by the guide rod to ensure smooth sliding of the rack, which is beneficial to the operation of the rotating mechanism. The collection box is adsorbed by the magnet sheet to fix the collection box to ensure that it will not move. The fixation is relatively quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of a front cross-sectional structure of a preferred embodiment of a tapping device for valve fittings production provided by the utility model;

[0019] Figure 2 A schematic diagram of the main structure of a preferred embodiment of the tapping equipment for valve fittings production provided by the utility model;

[0020] Figure 3 A schematic side cross-sectional structural diagram of a preferred embodiment of a tapping device for valve fitting production provided by the utility model;

[0021] Figure 4 Provide an assembly diagram of the rotating mechanism in the utility model;

[0022] Figure 5 for Figure 1 An enlarged structural diagram of part A shown in FIG.

[0023] Numbers in the figure: 1. base; 2. support plate; 3. electric guide rail; 4. hydraulic cylinder; 5. tapping assembly; 6. circular placement plate; 7. mounting frame; 8. fan; 9. guide plate; 10. baffle; 11. collection box; 12. first electric telescopic rod; 13. clamping plate; 14. rectangular block; 15. rectangular seat; 16. gear; 17. rack; 18. second electric telescopic rod; 19. guide rod; 20. protective box; 21. positioning rod. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0025] Please refer to Figure 1-Figure 5The tapping equipment for valve fittings production includes: a base 1 and a support plate 2 fixedly mounted on the top of the base 1; an electric guide rail 3, the electric guide rail 3 is horizontally mounted on the support plate 2; a hydraulic cylinder 4, the hydraulic cylinder 4 is vertically slidably mounted on the electric guide rail 3, and the hydraulic cylinder 4 is equipped with a tapping assembly 5; a circular placement plate 6, the circular placement plate 6 is arranged above the base 1 and on one side of the support plate; a cleaning mechanism, the cleaning mechanism is arranged on the base 1 and is used to clean iron filings on the circular placement plate 6; a rotating mechanism, the rotating mechanism is arranged on the base 1 and the circular placement plate 6 and is used to drive the circular placement plate 6 to rotate, and the iron filings on the circular placement plate 6 are cleaned out by the cleaning mechanism, which facilitates the subsequent positioning operation of the material and is beneficial to improving the accuracy of material processing.

[0026] The cleaning mechanism includes a mounting frame 7, a fan 8, a guide plate 9, a baffle 10 and a collection box 11. The mounting frame 7 is fixedly mounted on the top of the base 1 and is located on both sides of the circular placement plate with the support plate respectively. The fan 8 is assembled in the mounting frame 7. The guide plate 9 is fixedly mounted on the top of the base 1. The guide plate 9 is located below the circular placement plate 6 and away from the fan. The baffle 10 is fixedly mounted on the top of the base 1 and is located between the guide plate and the support plate. The baffle 10 is arranged opposite to the mounting frame 7. The collection box 11 is placed between the guide plate and the baffle. The collection box 11 is in contact with the baffle 10. The iron filings are blocked by the baffle 10 to ensure that the iron filings are not discharged everywhere, and the blocking effect is better.

[0027] The top two ends of the circular placement plate 6 are equipped with a first electric telescopic rod 12 which is located on the guide plate and extends horizontally toward the center. A clamping plate 13 is installed on the first electric telescopic rod 12. One side of the clamping plate 13 is equipped with an anti-slip pad. The combination of the clamping plate 13 and the anti-slip pad is conducive to clamping and fixing the material, thereby ensuring that it will not be displaced and is better for use.

[0028] A rectangular block 14 is rotatably installed on the top of the base 1, and a rectangular seat 15 is fixedly installed on the bottom of the circular placement plate 6. The rectangular seat 15 is sleeved with the rectangular block 14, and a positioning rod 21 is passed through one side of the rectangular seat 15. The outer peripheral surface of the rectangular block is provided with a groove adapted to the positioning rod. A compression spring and a baffle are sleeved on the positioning rod 21, and the two ends of the compression spring are fixedly connected to the baffle and the rectangular seat 15 respectively. The rectangular block 14 is limited by the positioning rod 21, and then the circular placement plate 6 is assembled. The assembly is relatively quick and also convenient for the subsequent replacement of the circular placement plate 6.

[0029] The rotating mechanism includes a gear 16, a rack 17 and a second electric telescopic rod 18. The gear 16 is fixedly sleeved on the bottom of the rectangular block 14, and the rack 17 is arranged on the top of the base 1. The rack 17 is meshed with the gear 16. The second electric telescopic rod 18 is fixedly installed on the top of the base 1. The second electric telescopic rod 18 is fixedly connected to the rack 17. The circular placement plate 6 is driven to rotate through the rotating mechanism, thereby facilitating the tapping assembly 5 to process the material.

[0030] A guide rod 19 is provided on the rack 17, and a protective box 20 is assembled on the top of the base 1. The protective box 20 is buckled on the rack 17 and the second electric telescopic rod 18 and is rotatably connected to the bottom of the rectangular block 14. The protective box 20 is fixedly connected to the guide rod 19, and the rack 17 is guided by the guide rod 19, thereby ensuring smooth sliding of the rack 17, which is beneficial to the operation of the rotating mechanism.

[0031] A magnet sheet is mounted on the top of the base 1, and the magnet sheet is adsorbed onto the collection box 11. The collection box 11 is fixed by the magnet sheet being adsorbed onto the collection box 11 to ensure that it does not move, and the fixation is relatively quick.

[0032] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0033] The working principle of the tapping equipment for valve fittings production provided by the utility model is as follows:

[0034] This solution also has an electric control cabinet, which is installed on the equipment. When in use, each electrical device can be started and operated through the electric control cabinet. The power connection method of each electrical device is an existing mature technology, which is a well-known technology for people in this field and will not be described in detail here.

[0035] When in use, the workpiece is first placed on the circular placement plate 6, and then the first electric telescopic rod 12 is started, so that the first electric telescopic rod 12 drives the clamping plate 13 to slide, so that the clamping plate 13 clamps and fixes the workpiece, thereby ensuring that it will not move during processing, and then the electric guide rail 3 is driven to drive the tapping assembly 5 to move, so that the tapping assembly 5 moves to the specified position, and the hydraulic cylinder 4 is started to drive the tapping assembly 5 to slide down, so that the tapping assembly 5 processes the material;

[0036] When the material needs to be rotated, the second electric telescopic rod 18 is first started, so that the second electric telescopic rod 18 drives the rack 17 to slide along the guide rod 19, and then the rack 17 drives the gear 16 to rotate, so that the gear 16 drives the rectangular block 14 to rotate, and then the rectangular block 14 drives the circular placement plate 6 to rotate, so as to realize the rotation operation of the material;

[0037] While the material is being tapped, the fan 8 is started to blow the iron chips generated during the processing into the collection box 11. At the same time, the guide plate 9 guides the iron chips, so that they are smoothly discharged into the collection box 11. When the iron chips are blown into the collection box 11, the blocking net 10 blocks the iron chips, thereby ensuring that the iron chips are not discharged everywhere, and the blocking effect is better.

[0038] When it is necessary to process materials of different sizes and replace the circular placement plate 6, first pull the positioning rod 21 to slide the positioning rod 21 away from the rectangular block 14, and then the rectangular seat 15 can be separated from the rectangular block 14, and the circular placement plate 6 can be replaced, which is relatively quick.

[0039] Compared with the related art, the tapping equipment for valve fittings production provided by the utility model has the following beneficial effects:

[0040] The utility model provides a tapping device for the production of valve accessories, which cleans out the iron filings on the circular placement plate 6 through a cleaning mechanism, thereby facilitating the subsequent positioning operation of the material, which is beneficial to improving the accuracy of material processing, and blocks the iron filings through the blocking net 10, thereby ensuring that the iron filings are not discharged everywhere, and the blocking effect is good, and the combination of the clamping plate 13 and the anti-skid pad is beneficial to clamping and fixing the material, thereby ensuring that it will not move, and the use is good, and the rectangular block 14 is limited by the positioning rod 21, and then the circular placement plate 6 is assembled, and the assembly is relatively quick, and it is also convenient for the subsequent replacement operation of the circular placement plate 6, and the circular placement plate 6 is driven to rotate by the rotating mechanism, thereby facilitating the tapping assembly 5 to process the material, and the rack 17 is guided by the guide rod 19, thereby ensuring that the rack 17 slides smoothly, which is beneficial to the operation of the rotating mechanism, and the collection box 11 is adsorbed by the magnet sheet and the collection box 11, thereby fixing the collection box 11 to ensure that it will not move, and the fixation is relatively quick.

[0041] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. However, on the premise that technical personnel in this field understand the principle of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system.

[0042] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A tapping device for valve fittings production, characterized in that: include: A base and a support plate fixedly mounted on the top of the base; an electric guide rail, the electric guide rail is horizontally mounted on the support plate; a hydraulic cylinder, the hydraulic cylinder is vertically slidably mounted on the electric guide rail, and the hydraulic cylinder is equipped with a tapping assembly; a circular placement plate, the circular placement plate is arranged above the base and located on one side of the support plate; a cleaning mechanism, the cleaning mechanism is arranged on the base and is used to clean iron filings on the circular placement plate; a rotating mechanism, the rotating mechanism is arranged on the base and the circular placement plate and is used to drive the circular placement plate to rotate.

2. The tapping equipment for valve fittings production according to claim 1, characterized in that: The cleaning mechanism includes a mounting frame, a fan, a guide plate, a baffle and a collection box. The mounting frame is fixedly mounted on the top of the base and is located on both sides of the circular placement plate together with the support plate. The fan is assembled in the mounting frame. The guide plate is fixedly mounted on the top of the base. The guide plate is located below the circular placement plate and away from the fan. The baffle is fixedly mounted on the top of the base and is located between the guide plate and the support plate. The baffle is arranged opposite to the mounting frame. The collection box is placed between the guide plate and the baffle, and the collection box is in contact with the baffle.

3. The tapping equipment for valve fittings production according to claim 1, characterized in that: The top two ends of the circular placement plate are equipped with first electric telescopic rods that are located on the guide plate and extend horizontally toward the center. A clamping plate is installed on the first electric telescopic rod, and an anti-slip pad is installed on one side of the clamping plate.

4. The tapping equipment for valve fitting production according to claim 1, characterized in that: A rectangular block is rotatably installed on the top of the base, and a rectangular seat is fixedly installed on the bottom of the circular placing plate. The rectangular seat is sleeved with the rectangular block, and a positioning rod is passed through one side of the rectangular seat. The outer peripheral surface of the rectangular block is provided with a groove adapted to the positioning rod, and a compression spring and a baffle are sleeved on the positioning rod, and the two ends of the compression spring are fixedly connected to the baffle and the rectangular seat respectively.

5. The tapping equipment for valve fitting production according to claim 4, characterized in that: The rotating mechanism includes a gear, a rack and a second electric telescopic rod, the gear is fixedly sleeved on the bottom of the rectangular block, the rack is arranged on the top of the base, the rack is meshed with the gear, the second electric telescopic rod is fixedly installed on the top of the base, and the second electric telescopic rod is fixedly connected to the rack.

6. The tapping equipment for valve fitting production according to claim 5, characterized in that: A guide rod is arranged on the rack, a protection box is assembled on the top of the base, the protection box is buckled on the rack and the second electric telescopic rod and is rotatably connected to the bottom of the rectangular block, and the protection box is fixedly connected to the guide rod.

7. The tapping equipment for valve fitting production according to claim 2, characterized in that: A magnet sheet is mounted on the top of the base, and the magnet sheet is adsorbed onto the collection box.