Quartz tube hanging ring welding manipulator with feeding mechanism

By introducing the feeding mechanism and pneumatic jaws into the quartz tube ring welding robot, the automatic replenishment and clamping of multiple quartz tube rings is achieved, solving the problem of low welding efficiency in the prior art and significantly improving the welding efficiency.

CN222327089UActive Publication Date: 2025-01-10JIAXING AITE QUARTZ PROD CO LTD
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Patent Information

Application Number
CN202421394202.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-01-10
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing quartz pipe ring welding robot can only hold one quartz pipe ring at a time, resulting in low welding efficiency and frequent entry and exit of quartz pipes. The quartz pipe is longer, which increases the number of operations of the welding robot.

Method used

A quartz tube ring welding robot with feeding mechanism is designed, using front and back long arms and pneumatic jaws, equipped with vertical cylinders, transverse cylinders and electric push rods, and automatic quartz tube rings are realized through the feed box. Replenish and clamp to reduce the number of inlet and out of welding robots.

Benefits of technology

By automatically replenishing and clamping multiple quartz tube hoisting rings, the welding efficiency is significantly improved, the number of times the welding robot enters and exits the quartz tube is reduced, and the overall welding efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a quartz tube hanging ring welding manipulator with a feeding mechanism, which comprises a long arm capable of moving back and forth, the long arm is provided with a pneumatic clamping jaw capable of moving up and down, the pneumatic clamping jaw is close to the front end of the long arm, and the finger end of the pneumatic clamping jaw is provided with a clamping block for clamping a quartz tube hanging ring. A feeding mechanism is arranged on the long arm and comprises a vertical air cylinder, a transverse air cylinder, an electric push rod and a feeding box, the vertical air cylinder is installed on the long arm through a fixing block and arranged behind the pneumatic clamping jaw, and the end of a piston rod of the vertical air cylinder is connected with the transverse air cylinder through a position adjustable assembly. The end of a piston rod of the transverse air cylinder is connected with an electric push rod through a first connecting piece, a push rod body of the electric push rod is horizontally arranged, and the end of the push rod body of the electric push rod is connected with the connecting protruding block of the feeding box.
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Description

Technical Field

[0001] The utility model belongs to the technical field of machinery and relates to a quartz tube hanging ring welding manipulator with a feeding mechanism. Background Art

[0002] The quartz tube is used to make a furnace chamber of various processing equipment for battery cells. Various pipes need to be arranged in the furnace chamber, and the pipes need to be fixed with rings. The finished quartz tube needs to be arranged with multiple groups of quartz tube rings, that is, multiple quartz tube rings need to be welded at the same circle of the quartz tube, that is, in a group. The existing welding manipulator can only clamp one quartz tube ring at a time. The welding manipulator needs to enter and exit the quartz tube a corresponding number of times for the number of quartz tube rings welded. In addition, the entire quartz tube is relatively long, resulting in a relatively low overall welding efficiency. Therefore, it is necessary to design a quartz tube ring welding manipulator with a feeding mechanism. Summary of the invention

[0003] The utility model aims to solve the above problems in the prior art and proposes a quartz tube hoist ring welding manipulator with a feeding mechanism.

[0004] The purpose of the utility model can be achieved through the following technical solutions: a quartz tube ring welding robot with a feeding mechanism, comprising a long arm that can move forward and backward, the long arm having a pneumatic clamp that can move up and down, and the pneumatic clamp is close to the front end of the long arm, the finger end of the pneumatic clamp has a clamping block for clamping the quartz tube ring, characterized in that the long arm is provided with a feeding mechanism, the feeding mechanism comprises a vertical cylinder, a transverse cylinder, an electric push rod and a feeding box, the vertical cylinder is installed on the long arm through a fixed block, and the vertical cylinder is arranged behind the pneumatic clamp, the piston rod end of the vertical cylinder is connected to the transverse cylinder through a position-adjustable component, the piston rod end of the transverse cylinder is connected to the electric push rod through a connecting piece, and the push rod of the electric push rod is horizontally arranged, and the push rod end of the electric push rod is connected to the connecting protrusion of the feeding box.

[0005] The position adjustable component includes a guide block, an adjustment rod and a locking bolt. The guide block is installed on the end of the piston rod of the vertical cylinder through a second connecting piece. The adjustment rod is vertically slidably connected to the guide block. The lower end of the adjustment rod is connected to the horizontal cylinder through a third connecting piece. The upper end of the adjustment rod is connected to the limit block. The locking bolt is threadedly connected to the guide block.

[0006] The locking bolt is a hand-tightened bolt.

[0007] A plurality of slots are arranged in the feed box, and the slots are evenly distributed. Adjustment partitions are detachably arranged in the slots.

[0008] The feed box is made of stainless steel plate.

[0009] Compared with the prior art, the quartz tube ring welding manipulator with a feeding mechanism has the following advantages:

[0010] In the utility model, a plurality of quartz tube lifting rings are placed in a feed box, and after the welding manipulator is inserted into the quartz tube, the quartz tube lifting rings can be added to the pneumatic clamping claws through the cooperation of the vertical cylinder, the horizontal cylinder and the electric push rod, thereby reducing the number of times the welding manipulator is inserted into and out of the quartz tube, thereby improving the efficiency of the entire welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the plane structure of the utility model;

[0012] Figure 2 It is a schematic diagram of the planar structure of the dismantled part of the utility model;

[0013] Figure 3 It is a three-dimensional structural schematic diagram of the dismantled part of the utility model;

[0014] In the figure, 1, long arm; 2, vertical cylinder; 3, pneumatic clamp; 3a, clamp block; 4, feed box; 4a, slot; 4b, adjustment partition; 4c, connecting protrusion; 5, electric push rod; 6, horizontal cylinder; 7, connecting piece 1; 8, adjusting rod; 9, locking bolt; 10, limit block; 11, fixing block; 12, guide block; 13, connecting piece 2; 14, connecting piece 3. DETAILED DESCRIPTION

[0015] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0016] like Figure 1-Figure 3As shown, the quartz tube ring welding manipulator with a feeding mechanism includes a long arm 1 that can move forward and backward, and the long arm 1 is provided with a pneumatic clamp 3 that can move up and down, and the pneumatic clamp 3 is close to the front end of the long arm 1. In this embodiment, the long arm 1 adopts the existing structure, and is also provided with a heating tube for heating the quartz tube ring. The long arm 1 can move forward and backward, so that it can extend into the interior of the quartz tube. The pneumatic clamp 3 can clamp the quartz tube ring and transport it downward to contact the inner wall of the quartz tube. In this embodiment, six quartz tube rings are welded at the same circle position of the quartz tube, that is, in a group, and the quartz tube needs to weld multiple groups of quartz tube rings from one end to the other end; the pneumatic clamp 3 The finger end has a clamping block 3a for clamping a quartz tube ring, and the clamping block 3a is made of heat-resistant material; a feeding mechanism is arranged on the long arm 1, and the feeding mechanism includes a vertical cylinder 2, a horizontal cylinder 6, an electric push rod 5 and a feeding box 4, the vertical cylinder 2 is installed on the long arm 1 through a fixed block 11, and the vertical cylinder 2 is arranged behind the pneumatic clamp 3, the piston rod end of the vertical cylinder 2 is connected to the horizontal cylinder 6 through a position-adjustable component, the piston rod end of the horizontal cylinder 6 is connected to the electric push rod 5 through a connecting piece 7, and the push rod of the electric push rod 5 is horizontally arranged, and the push rod end of the electric push rod 5 is connected to the connecting protrusion 4c of the feeding box 4, specifically: the feeding box 4 is made of stainless steel plate.

[0017] The position adjustable component includes a guide block 12, an adjusting rod 8 and a locking bolt 9. Specifically, the locking bolt 9 is a hand-tightened bolt. The guide block 12 is installed on the end of the piston rod of the vertical cylinder 2 through a second connecting piece 13. The adjusting rod 8 is vertically slidably connected to the guide block 12. The lower end of the adjusting rod 8 is connected to the horizontal cylinder 6 through a third connecting piece 14. The upper end of the adjusting rod 8 is connected to the limit block 10. The locking bolt 9 is threadedly connected to the guide block 12. With this structure, for quartz tube hanging rings of different diameters, the height position of the feed box 4 can be adjusted through the cooperation of the guide block 12, the adjusting rod 8 and the locking bolt 9.

[0018] A plurality of slots 4a are provided in the feed box 4, and the slots 4a are evenly distributed. Adjustment baffles 4b are detachably provided in the slots 4a. With this structure, the adjustment baffles 4b can be inserted into the corresponding slots 4a to limit quartz tube hanging rings of different lengths.

[0019] In this embodiment, four adjustment partitions 4b are installed in the feed box 4, that is, five quartz tube rings can be stored in the feed box 4 at a time. Before the long arm 1 enters the quartz tube each time, the pneumatic gripper can also clamp a quartz tube ring, thereby reducing the size of the feed box 4.

[0020] In the utility model, five quartz tube hanging rings are placed in the feed box 4, and the pneumatic gripper clamps a quartz tube hanging ring. After the long arm 1 is extended into the quartz tube, when the welding of a quartz tube hanging ring is completed, the pneumatic gripper resets upward, and the existing supporting equipment rotates the quartz tube to the next welding position. In the first step, the piston rod of the vertical cylinder 2 extends downward, the second step is the forward extension of the horizontal cylinder 6, and the third step is the push rod of the electric push rod 5 drives the feed box 4 to move forward, so that the corresponding quartz tube hanging ring is located directly below the pneumatic gripper 3, and the fourth step is the piston rod of the vertical cylinder 2. Retract upward so that the corresponding quartz tube ring is located between the two clamping blocks 3a of the pneumatic clamp 3. In the fifth step, the pneumatic clamp 3 clamps the quartz tube ring. In the sixth step, the piston rod of the vertical cylinder 2 extends downward. In the seventh step, the horizontal cylinder 6 is reset backward. In the eighth step, the piston rod of the vertical cylinder 2 is reset upward. At this time, the pneumatic gripper can perform welding operations again. Therefore, during the entire welding operation, the number of times the entire long arm 1 enters and exits the quartz tube only depends on how many groups of quartz tube rings there are; thereby reducing the number of times the welding manipulator extends in and out of the quartz tube, thereby improving the efficiency of the entire welding.

[0021] The above components are all common standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0022] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A quartz tube ring welding manipulator with a feeding mechanism, comprising a long arm (1) that can move forward and backward, the long arm (1) is provided with a pneumatic clamp (3) that can move up and down, and the pneumatic clamp (3) is close to the front end of the long arm (1), and the finger end of the pneumatic clamp (3) is provided with a clamping block (3a) for clamping the quartz tube ring, characterized in that: The long arm (1) is provided with a feeding mechanism, which comprises a vertical cylinder (2), a transverse cylinder (6), an electric push rod (5) and a feeding box (4). The vertical cylinder (2) is installed on the long arm (1) through a fixing block (11), and the vertical cylinder (2) is arranged behind the pneumatic clamp (3). The piston rod end of the vertical cylinder (2) is connected to the transverse cylinder (6) through a position-adjustable component, the piston rod end of the transverse cylinder (6) is connected to the electric push rod (5) through a connecting piece (7), and the push rod of the electric push rod (5) is arranged horizontally. The push rod end of the electric push rod (5) is connected to the connecting protrusion (4c) of the feeding box (4).

2. A quartz tube ring welding manipulator with a feeding mechanism according to claim 1, characterized in that: The position adjustable component comprises a guide block (12), an adjusting rod (8) and a locking bolt (9); the guide block (12) is mounted on the end of the piston rod of the vertical cylinder (2) via a second connecting piece (13); the adjusting rod (8) is vertically slidably connected to the guide block (12); the lower end of the adjusting rod (8) is connected to the transverse cylinder (6) via a third connecting piece (14); the upper end of the adjusting rod (8) is connected to a limit block (10); and the locking bolt (9) is threadedly connected to the guide block (12).

3. A quartz tube hanging ring welding manipulator with a feeding mechanism according to claim 2, characterized in that: The locking bolt (9) is a hand-tightened bolt.

4. A quartz tube ring welding manipulator with a feeding mechanism according to claim 1, characterized in that: A plurality of slots (4a) are provided in the material supply box (4), and the slots (4a) are evenly distributed. Adjustment partitions (4b) are detachably provided in the slots (4a).

5. The quartz tube hanging ring welding robot with a feeding mechanism according to claim 1 is characterized in that: The material supply box (4) is made of stainless steel plate.