Humidifier controller assembly machine

By designing a humidifier controller assembly machine, using automated assembly technology and multi-axis automatic screw locking machine, the problem of complex and inefficient manual assembly in the existing technology is solved, and efficient automatic assembly of humidifier controller is realized, and production is improved. efficiency.

CN222327284UActive Publication Date: 2025-01-10JIANGSU RONGYING ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421026033.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-10
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

In the production of existing humidifier controllers, it is necessary to manually assemble the shell, shell cover and PCB circuit board. The process is complicated and inefficient, and the workload of the staff is large.

Method used

A humidifier controller assembly machine is designed, including base, fixed shaft, placement box, material box, intermittent feeding component, connection component and ejection component, which is automated by driving motor, gear, gear ring and electric push rod. Assemble, automatically send the box cover to the top of the PCB circuit board, and tighten the fixing assembly using a multi-axis automatic locking screw machine.

Benefits of technology

The automatic assembly of the humidifier controller is realized, which improves work efficiency, reduces the work burden of staff, and simplifies the assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of assembly machines, and particularly relates to a humidifier controller assembly machine which aims at solving the problems that an existing manual assembly process is difficult, efficiency is low, and the workload of workers is large, and the humidifier controller assembly machine comprises a humidifier controller which is formed by assembling a box body, a printed circuit board (PCB) and a box cover, and further comprises a base. A fixed shaft is fixed at the top of the base; a rotating ring is rotatably arranged on the surface of the fixing shaft, and the four placement boxes are uniformly fixed to the surface of the rotating ring and used for containing the box body; a set of rotating assemblies used for driving the four containing boxes to conduct circular motion are arranged between the fixing shaft and the rotating ring. And use is convenient, the working efficiency is effectively improved, and the workload of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembly machines, in particular to an assembly machine for a humidifier controller. Background Art

[0002] A humidifier is a household appliance that increases the humidity in a room. It can humidify a designated room, or it can be connected to a boiler or central air-conditioning system to humidify the entire building. The temperature and humidity controller uses an advanced single-chip microcomputer as the control core and imported high-performance temperature and humidity sensors. It can measure and control temperature and humidity signals at the same time, and realize LCD digital display. It can also adjust temperature and humidity separately through buttons.

[0003] In the prior art, when the humidification controller is produced and prepared, it is necessary to manually assemble the shell, shell cover and PCB circuit board in sequence and then tighten them. The manual assembly process is difficult, inefficient and requires a large workload for the staff. Utility Model Content

[0004] The utility model aims to solve the shortcomings of the prior art that the manual assembly process is difficult, the efficiency is low, and the workload of the staff is large, and proposes a humidifier controller assembly machine.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A humidifier controller assembly machine includes a humidifier controller, wherein the humidifier controller is assembled from a box body, a PCB circuit board and a box cover, and further includes:

[0007] A base, a top end of which is fixed with a fixed shaft;

[0008] Four placement boxes, the surface of the fixed shaft is provided with a rotating ring, and the four placement boxes are evenly fixed on the surface of the rotating ring for accommodating the box body;

[0009] Wherein, a set of rotating components for driving the four placement boxes to perform circular motion is provided between the fixed shaft and the rotating ring;

[0010] A material box, a fixed plate is fixed on the surface of the fixed shaft, the material box is arranged at the side end of the fixed plate and is used to accommodate multiple box covers, and a group of intermittent feeding components are arranged in the material box, and the intermittent feeding components are used to sequentially feed the multiple box covers in the material box to the top of the box body placed in the box;

[0011] A connecting component, which is arranged on the surface of the fixed shaft and is used to tighten the bolts of the assembled box body, PCB circuit board and box cover;

[0012] Four groups of ejection components are respectively arranged in four placement boxes for ejecting the assembled humidification controller out of the placement boxes.

[0013] In one possible design, the rotating assembly includes a gear ring fixed to the bottom end of the rotating ring, a fixing frame is fixed to the surface of the fixed shaft, a gear meshing with the gear ring rotates at the top of the fixing frame, a driving motor is fixed to the bottom end of the fixing frame, and the driving motor is fixedly connected to the gear through a coupling.

[0014] In a possible design, the intermittent feeding component includes a slide groove opened in a fixed plate, a slider slides in the slide groove, the material box is fixed to the side end of the slider, a second electric push rod is fixed to the top end of the fixed plate, the output end of the second electric push rod is fixed to the top end of the slider, an L-shaped plate is fixed to the side end of the box cover, a return frame is slid on the surface of the material box, a first baffle plate and a second baffle plate are respectively fixed to the inner walls on both sides of the return frame, a accommodating groove with the same thickness as the box cover is formed between the first baffle plate and the second baffle plate, a first electric push rod is fixed to the side end of the L-shaped plate, and the output end of the first electric push rod is fixed to the side end of the return frame.

[0015] In a possible design, the material box is made of a transparent acrylic plate.

[0016] In a possible design, the connection component includes a multi-axis automatic screw locking machine, which is fixed to the surface of the fixed axis and is used to tighten and fix the box body, the PCB circuit board and the box cover.

[0017] In a possible design, each group of the ejection components includes a lifting plate that slides in the placement box, two connecting rods are fixed to the bottom end of the lifting plate, the two connecting rods are movable downward to penetrate the side ends of the placement box and extend downward, the side ends of the two connecting rods are fixed with the same top plate, two springs are fixed between the top plate and the placement box, and the two springs are respectively sleeved on the surfaces of the two connecting rods;

[0018] Wherein, arc-shaped push plates are fixed on the surface of the fixed shaft, and the arc-shaped push plates are respectively in contact with the corresponding top plates.

[0019] In the present application, the placed box body and PCB circuit board are placed in the placing box, the driving motor is started to drive the gear to rotate, the gear rotation drives the gear ring to rotate 90°, the gear ring drives the rotating ring to rotate 90°, the box body and the PCB circuit board are rotated to the lower side of the material box, the second electric push rod is started to move the slider downward, the slider drives the material box to move downward, the material box is downwardly sleeved on the surface of the box body, the first electric push rod is started to drive the return frame to make a reciprocating movement, the return frame drives the first baffle plate to enter the material box, the first baffle plate separates the first baffle plate and the second baffle plate The box cover between the baffles is isolated separately, and the first baffle supports the remaining box cover on the upper side of the first baffle. After the second baffle leaves the material box, the isolated box cover loses support and falls to the top of the box body. Then the first electric push rod drives the return frame to reset, and the return frame drives the first baffle to leave the material box, resets the second baffle to support the box cover in the material box, starts the second electric push rod to reset, and rotates the box body with the box cover installed to the lower side of the multi-axis automatic screw locking machine. The multi-axis automatic screw locking machine is started to install and tighten the screws to fix the box body, PCB circuit board and box cover.

[0020] After the top plate rotates to the upper side of the arc-shaped push plate, the arc-shaped push plate squeezes the top plate to move upward, and the top plate drives the lifting plate to move upward through the connecting rod, and the lifting plate drives the assembled humidification controller to leave the placement box upward. Beneficial Effects

[0021] In the utility model, the humidifier controller assembly machine can achieve the effect of automatically delivering the box cover to the top of the PCB circuit board through the intermittent feeding component;

[0022] In the utility model, the humidifier controller assembly machine can achieve the effect of sequentially delivering the placed box body and PCB circuit board to the lower side of the material box by rotating the components;

[0023] In the utility model, in the technical scheme, multiple box covers are placed in a material box, and an intermittent feeding assembly is provided in the material box, which is used to sequentially feed the multiple box covers to the top of the PCB circuit board. After the PCB circuit board is placed in the box body, the box body is placed in the placement box, and the box body and the PCB circuit board are sent to the lower side of the material box by the rotating assembly. After the box cover is installed, the box body, the PCB circuit board and the box cover are effectively fixed by the connecting assembly. After assembly and fixation, the formed humidification controller is sent out of the placement box by the rotating assembly and the ejecting assembly, which is convenient for use, effectively improves work efficiency, and reduces the workload of staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a first main perspective view of a humidifier controller assembly machine proposed by the utility model;

[0025] Figure 2A second main perspective view of a humidifier controller assembly machine proposed by the utility model;

[0026] Figure 3 A cross-sectional view of a humidifier controller assembly machine proposed in the utility model;

[0027] Figure 4 This is a partial stereoscopic diagram of a humidifier controller assembly machine proposed by the utility model.

[0028] In the figure: 1. base; 2. fixed axis; 3. placement box; 4. top plate; 5. box body; 6. PCB circuit board; 7. box cover; 8. fixed plate; 9. material box; 10. return frame; 11. first baffle plate; 12. second baffle plate; 13. first electric push rod; 14. second electric push rod; 15. slider; 16. slide groove; 17. lifting plate; 18. connecting rod; 19. spring; 20. multi-axis automatic screw locking machine; 21. L-shaped plate; 22. arc push plate; 23. gear ring; 24. swivel; 25. fixed frame; 26. drive motor; 27. gear. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0030] Example 1: Reference Figure 1-Figure 4 , an assembly machine, including a humidifier controller, the humidifier controller is assembled by a box body 5, a PCB circuit board 6 and a box cover 7, and also includes:

[0031] A base 1, a fixed shaft 2 is fixed on the top of the base 1;

[0032] Four placement boxes 3, a rotating ring 24 is rotated on the surface of the fixed shaft 2, and the four placement boxes 3 are evenly fixed on the surface of the rotating ring 24 for accommodating the box body 5;

[0033] Among them, a group of rotating components for driving the four placement boxes 3 to perform circular motion is provided between the fixed shaft 2 and the rotating ring 24; the rotating component includes a gear ring 23 fixed to the bottom end of the rotating ring 24, a fixed frame 25 is fixed to the surface of the fixed shaft 2, a gear 27 meshing with the gear ring 23 is rotated at the top of the fixed frame 25, and a driving motor 26 is fixed to the bottom end of the fixed frame 25, and the driving motor 26 is fixedly connected to the gear 27 through a coupling;

[0034] The material box 9 is provided with a fixed plate 8 fixed on the surface of the fixed shaft 2. The material box 9 is arranged at the side end of the fixed plate 8 for accommodating a plurality of box covers 7. A group of intermittent feeding components is arranged in the material box 9. The intermittent feeding components are used to sequentially deliver the plurality of box covers 7 in the material box 9 to the top of the box body 5 in the placement box 3; the intermittent feeding components include a slide groove 16 opened in the fixed plate 8, a slider 15 slides in the slide groove 16, the material box 9 is fixed to the side end of the slider 15, and a second electric push rod 14 is fixed to the top of the fixed plate 8. The output end of the second electric push rod 14 is fixed to the top of the slider 15, an L-shaped plate 21 is fixed to the side end of the box cover 7, a return frame 10 is slidably provided on the surface of the material box 9, a first baffle plate 11 and a second baffle plate 12 are respectively fixed to the inner walls of both sides of the return frame 10, a receiving groove having the same thickness as the box cover 7 is formed between the first baffle plate 11 and the second baffle plate 12, a first electric push rod 13 is fixed to the side end of the L-shaped plate 21, and the output end of the first electric push rod 13 is fixed to the side end of the return frame 10;

[0035] The material box 9 is made of a transparent acrylic plate; the box body 5 and the PCB circuit board 6 are placed in the placing box 3, the driving motor 26 is started to drive the gear 27 to rotate, the gear 27 rotates to drive the gear ring 23 to rotate 90°, the gear ring 23 drives the rotating ring 24 to rotate 90°, the box body 5 and the PCB circuit board 6 rotate to the lower side of the material box 9, the second electric push rod 14 is started to move downward with the slider 15, the slider 15 drives the material box 9 to move downward, the material box 9 is downwardly sleeved on the surface of the box body 5, and the first electric push rod 13 is started to drive the return frame 10 to make a trip The return frame 10 moves back and forth, and drives the first baffle 11 to enter the material box 9. The first baffle 11 isolates the box cover 7 between the first baffle 11 and the second baffle 12. The first baffle 11 supports the remaining box cover 7 on the upper side of the first baffle 11. After the second baffle 12 leaves the material box 9, the isolated box cover 7 loses support, and the box cover 7 falls to the top of the box body 5. Then the first electric push rod 13 drives the return frame 10 to reset. The return frame 10 drives the first baffle 11 to leave the material box 9, resets the second baffle 12 to the material box 9 to support the box cover 7, and starts the second electric push rod 14 to reset.

[0036] A connecting component, which is arranged on the surface of the fixed shaft 2 and is used to tighten the bolts of the assembled box body 5, PCB circuit board 6 and box cover 7; the connecting component includes a multi-axis automatic screw locking machine 20, which is fixed on the surface of the fixed shaft 2 and is used to tighten and fix the box body 5, PCB circuit board 6 and box cover 7; the box body 5 with the box cover 7 installed is rotated to the lower side of the multi-axis automatic screw locking machine 20, and the multi-axis automatic screw locking machine 20 is started to install and tighten the screws to fix the box body 5, PCB circuit board 6 and box cover 7.

[0037] It also includes four groups of ejection components, which are respectively arranged in four placement boxes 3 and are used to eject the assembled humidification controller from the placement boxes 3; each group of ejection components includes a lifting plate 17 that slides in the placement box 3, and two connecting rods 18 are fixed to the bottom end of the lifting plate 17. The two connecting rods 18 are movable downward to penetrate the side ends of the placement box 3 and extend downward. The side ends of the two connecting rods 18 are fixed with the same top plate 4, and two springs 19 are fixed between the top plate 4 and the placement box 3. The two springs 19 are respectively sleeved on the surfaces of the two connecting rods 18;

[0038] The present application can be used for humidifier controller assembly, and can also be used in other fields applicable to the present application.

[0039] Example 2: Reference Figure 1-Figure 4 , improved on the basis of Example 1: a humidifier controller assembly machine, which is used in the production of humidifier controllers, wherein an arc-shaped push plate 22 is fixed on the surface of the fixed shaft 2, and the arc-shaped push plates 22 are respectively in contact with the corresponding top plates 4; after the top plate 4 rotates to the upper side of the arc-shaped push plate 22, the arc-shaped push plate 22 squeezes the top plate 4 to move upward, and the top plate 4 drives the lifting plate 17 to move upward through the connecting rod 18, and the lifting plate 17 drives the assembled humidifier controller to move upward out of the placement box 3.

[0040] However, as is well known to those skilled in the art, the working principles and wiring methods of the first electric push rod 13, the second electric push rod 14, the multi-axis automatic screw locking machine 20 and the drive motor 26 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.

[0041] Working principle: by placing the placed box body 5 and PCB circuit board 6 in the placing box 3, by starting the driving motor 26 to drive the gear 27 to rotate, the rotation of the gear 27 drives the gear ring 23 to rotate 90°, the gear ring 23 drives the rotating ring 24 to rotate 90°, the box body 5 and the PCB circuit board 6 rotate to the lower side of the material box 9, by starting the second electric push rod 14 with the slider 15 to move downward, the slider 15 drives the material box 9 to move downward, the material box 9 is downwardly sleeved on the surface of the box body 5, by starting the first electric push rod 13 to drive the return frame 10 to make a reciprocating movement, the return frame 10 drives the first baffle 11 to enter the material box 9, the first baffle 11 will separate the first baffle 11 and the second The box cover 7 between the baffles 12 is isolated separately, and the first baffle 11 supports the remaining box cover 7 on the upper side of the first baffle 11. After the second baffle 12 leaves the material box 9, the isolated box cover 7 loses support and falls to the top of the box body 5. Then the first electric push rod 13 drives the return frame 10 to reset, and the return frame 10 drives the first baffle 11 to leave the material box 9, resets the second baffle 12 to the material box 9 to support the subsequent box cover 7, and starts the second electric push rod 14 to reset, and rotates the box body 5 with the box cover 7 installed to the lower side of the multi-axis automatic screw locking machine 20, and starts the multi-axis automatic screw locking machine 20 to install and tighten the screws to fix the box body 5, PCB circuit board 6 and box cover 7.

[0042] After the top plate 4 rotates to the upper side of the arc-shaped push plate 22, the arc-shaped push plate 22 squeezes the top plate 4 to move upward, and the top plate 4 drives the lifting plate 17 to move upward through the connecting rod 18, and the lifting plate 17 drives the assembled humidification controller to push upward and leave the placement box 3.

[0043] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

Claims

1. A humidifier controller assembly machine, characterized in that: include: A base (1), wherein a fixed shaft (2) is fixed to the top of the base (1); Four placement boxes (3), a rotating ring (24) is rotatably disposed on the surface of the fixed shaft (2), and the four placement boxes (3) are evenly fixed on the surface of the rotating ring (24) for accommodating the box body (5); Wherein, a set of rotating components for driving the four placement boxes (3) to perform circular motion is provided between the fixed shaft (2) and the rotating ring (24); A material box (9), wherein a fixed plate (8) is fixed on the surface of the fixed shaft (2), the material box (9) is arranged at the side end of the fixed plate (8) and is used to accommodate a plurality of box covers (7), and a group of intermittent feeding components are arranged in the material box (9), and the intermittent feeding components are used to sequentially feed the plurality of box covers (7) in the material box (9) to the top of the box body (5) in the placement box (3); A connecting component, the connecting component being arranged on the surface of the fixed shaft (2) and being used to tighten bolts on the assembled box body (5), PCB circuit board (6) and box cover (7); Four groups of ejection components are respectively arranged in four placement boxes (3) and are used to eject the assembled humidification controller from the placement box (3).

2. A humidifier controller assembly machine according to claim 1, characterized in that: The rotating assembly comprises a gear ring (23) fixed to the bottom end of a rotating ring (24); a fixing frame (25) is fixed to the surface of the fixed shaft (2); a gear (27) meshing with the gear ring (23) is rotatably disposed at the top end of the fixing frame (25); a driving motor (26) is fixed to the bottom end of the fixing frame (25); and the driving motor (26) is fixedly connected to the gear (27) via a coupling.

3. A humidifier controller assembly machine according to claim 2, characterized in that: The intermittent feeding assembly comprises a slide groove (16) provided in a fixed plate (8), a slider (15) sliding in the slide groove (16), the material box (9) being fixed to the side end of the slider (15), a second electric push rod (14) being fixed to the top end of the fixed plate (8), an output end of the second electric push rod (14) being fixed to the top end of the slider (15), an L-shaped plate (21) being fixed to the side end of the box cover (7), a return frame (10) sliding on the surface of the material box (9), a first baffle plate (11) and a second baffle plate (12) being fixed to the inner walls on both sides of the return frame (10), a receiving groove having the same thickness as that of the box cover (7) being formed between the first baffle plate (11) and the second baffle plate (12), a first electric push rod (13) being fixed to the side end of the L-shaped plate (21), an output end of the first electric push rod (13) being fixed to the side end of the return frame (10).

4. A humidifier controller assembly machine according to claim 3, characterized in that: The material box (9) is made of a transparent acrylic plate.

5. A humidifier controller assembly machine according to any one of claims 1 to 3, characterized in that: The connection assembly comprises a multi-axis automatic screw locking machine (20), which is fixed to the surface of the fixed shaft (2) and is used to tighten and fix the box body (5), the PCB circuit board (6) and the box cover (7).

6. A humidifier controller assembly machine according to claim 1, characterized in that: Each group of the ejection components comprises a lifting plate (17) sliding in the placement box (3), two connecting rods (18) are fixed to the bottom end of the lifting plate (17), the two connecting rods (18) are movable downward to penetrate the side ends of the placement box (3) and extend downward, the side ends of the two connecting rods (18) are fixed with the same top plate (4), two springs (19) are fixed between the top plate (4) and the placement box (3), and the two springs (19) are respectively sleeved on the surfaces of the two connecting rods (18); Wherein, an arc-shaped push plate (22) is fixed on the surface of the fixed shaft (2), and the arc-shaped push plates (22) are respectively in contact with corresponding top plates (4).