Angle-adjustable metal matrix dividing device for laser cladding
By using brake motors, ring grooves, ring blocks and electromagnets in laser cladding devices, the problem of insufficient accuracy and stability of angle adjustment in the prior art is solved, and the division of high accuracy and stability is achieved degree effect.
Patent Information
- Application Number
- CN202420759056.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing laser cladding indexing devices have poor accuracy and stability when adjusting the angle, resulting in poor processing effect.
Using a combination of brake motor, ring groove, ring block, ring iron block, electric push rod and electromagnet, the angle adjustment accuracy and rotation stability of the indexing disc are improved through automatic control and angle control. Line, pointing cards and stud nuts improve fixing effect.
High accuracy of angle adjustment and stable fixation of indexing discs are achieved, ensuring the precise processing effect of the metal matrix.
Smart Images
Figure CN222327543U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of indexing devices, and more specifically, to an angle-adjustable metal substrate indexing device for laser melting and cladding. Background Art
[0002] Laser cladding, also known as laser cladding or laser cladding, is a new surface modification technology. It forms a metallurgically bonded cladding layer on the surface of the base material by adding cladding material to the surface of the base material and using a high-energy-density laser beam to melt it together with a thin layer on the surface of the base material. In production, it is often encountered that some workpieces require processing a group of surfaces that are evenly distributed at a certain angle or a certain distance, and their shapes and sizes are the same. In order to complete this type of equally divided surface processing in one clamping of the workpiece, it is required that after processing a surface, the fixture and the workpiece should be rotated a certain angle or moved a certain distance. The device that can achieve the above-mentioned indexing requirements is called a indexing device.
[0003] During the laser cladding process, it is necessary to process the surface of the metal substrate at a certain angle. However, the existing dividing device has poor angle adjustment accuracy when adjusting the angle, resulting in poor processing effect on the metal substrate. At the same time, after the angle is adjusted, the stability is poor, which can easily cause the angle of the metal substrate to shift during the processing. Utility Model Content
[0004] (1) Technical issues to be solved
[0005] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an angle-adjustable metal substrate dividing device for laser cladding, which has the characteristics of improving the adjustment and dividing effect and enhancing the fixing effect.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides an angle-adjustable metal substrate dividing device for laser cladding, comprising a base plate, the top four corners of the base plate are fixedly connected to support rods, the tops of the four support rods are fixedly connected to the same top plate, the bottom of the top plate is fixedly connected to a brake motor, the output shaft of the brake motor passes through the top plate and is fixedly connected to a dividing plate, an annular groove is provided on the top of the top plate, a ring block is slidably connected in the annular groove, the top of the ring block is fixedly connected to the bottom of the dividing plate, an annular iron block is embedded in the outer side of the ring block, grooves are provided on both sides of the annular groove, one side of the inner wall of two grooves is fixedly connected to an electric push rod, one end of the two electric push rods is fixedly connected to an arc block, and opposite sides of the two arc blocks are embedded with electromagnets.
[0008] When using an angle-adjustable metal substrate dividing device for laser cladding of the technical solution, the angle is adjusted by automatic control through the setting of a brake motor, annular groove and ring block, thereby improving the accuracy of angle adjustment. At the same time, the ring block and the ring groove improve the rotation stability of the dividing plate. Through the joint action of the brake motor, annular iron block, electric push rod, arc block and electromagnet, the brake motor can lock the position after the motor stops, and the arc block is clamped on both sides of the ring block. The electromagnet magnetically absorbs the annular iron block, thereby locking the position of the dividing plate, thereby improving the fixing effect of the dividing plate.
[0009] Furthermore, a plurality of angle lines are arranged on the outer side of the dividing plate, and the plurality of angle lines are distributed in a ring shape on the outer side of the dividing plate.
[0010] Furthermore, a direction sign is fixedly connected to one side of the top of the top plate.
[0011] Furthermore, a non-slip pad is fixedly connected to the bottom of the base plate.
[0012] Furthermore, four studs are provided on the bottom plate, and the four studs are distributed in a cross shape on the bottom plate, and nuts are threadedly connected to the four studs.
[0013] Furthermore, inner walls of the two grooves are fixedly connected with protective plates.
[0014] (3) Beneficial effects
[0015] In summary, the utility model has the following beneficial effects:
[0016] 1. Through the setting of brake motor, ring groove and ring block, automatic control is adopted to adjust the angle, which improves the accuracy of angle adjustment. At the same time, the ring block and ring groove improve the rotation stability of the indexing plate. Through the joint action of brake motor, ring iron block, electric push rod, arc block and electromagnet, the brake motor can lock the position after the motor stops, and the arc block is clamped on both sides of the ring block. The electromagnet magnetically absorbs the ring iron block, thereby locking the position of the indexing plate and improving the fixing effect of the indexing plate;
[0017] 2. By setting the angle line and the direction sign, you can intuitively understand the angle adjustment size of the dividing plate. By setting the anti-slip pad, the stability of the device position is improved. By setting the studs and nuts, it is easy to fix the position of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for describing the specific implementation or the prior art will be briefly introduced below. Obviously, the drawings described below are only one implementation of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0020] Figure 2 for Figure 1 Schematic diagram of the cross-sectional structure of the middle top plate;
[0021] Figure 3 for Figure 1 Schematic diagram of the center dividing plate flip structure.
[0022] The symbols in the accompanying drawings are:
[0023] 1. Bottom plate; 2. Anti-skid pad; 3. Stud; 4. Nut; 5. Support rod; 6. Top plate; 7. Brake motor; 8. Indexing plate; 9. Ring groove; 10. Ring block; 11. Ring iron block; 12. Groove; 13. Electric push rod; 14. Arc block; 15. Electromagnet; 16. Angle line; 17. Pointer; 18. Protective plate. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the utility model easy to understand, the technical scheme in the specific implementation mode of the utility model is clearly and completely described below to further illustrate the utility model. Obviously, the specific implementation mode described is only a part of the implementation mode of the utility model, rather than all styles.
[0025] Example:
[0026] The following is combined with Figure 1-3 The utility model is described in further detail.
[0027] See also Figure 1-3The utility model provides a technical solution: an angle-adjustable metal substrate indexing device for laser cladding, comprising a bottom plate 1, four corners of the top of the bottom plate 1 are fixedly connected with support rods 5, the tops of the four support rods 5 are fixedly connected with the same top plate 6, the bottom of the top plate 6 is fixedly connected with a brake motor 7, the output shaft of the brake motor 7 passes through the top plate 6 and is fixedly connected with a dividing plate 8, an annular groove 9 is provided on the top of the top plate 6, a ring block 10 is slidably connected in the annular groove 9, the top of the ring block 10 is fixedly connected to the bottom of the dividing plate 8, and the angle is adjusted by automatic control through the setting of the brake motor 7, the annular groove 9 and the ring block 10, thereby improving the accuracy of the angle adjustment, and at the same time the ring block 10 and the annular groove 9 are fixedly connected. , which improves the rotation stability of the dividing plate 8. An annular iron block 11 is embedded on the outer side of the ring block 10. Grooves 12 are provided on both sides of the ring groove 9. Electric push rods 13 are fixedly connected to one side of the inner wall of the two grooves 12. Arc blocks 14 are fixedly connected to one end of the two electric push rods 13. Electromagnets 15 are embedded on the opposite sides of the two arc blocks 14. Through the joint action of the brake motor 7, the annular iron block 11, the electric push rod 13, the arc block 14 and the electromagnet 15, the brake motor 7 can be locked in position after the motor stops, and the arc block 14 is clamped on both sides of the ring block 10. The electromagnet 15 magnetically absorbs the annular iron block 11, thereby locking the position of the dividing plate 8 and improving the fixing effect of the dividing plate 8.
[0028] Specifically, a plurality of angle lines 16 are arranged on the outside of the dividing plate 8, and the plurality of angle lines 16 are distributed in a ring shape on the outside of the dividing plate 8. A direction sign 17 is fixedly connected to one side of the top of the top plate 6, and an anti-slip pad 2 is fixedly connected to the bottom of the bottom plate 1.
[0029] By adopting the above technical solution, through the setting of the angle line 16 and the direction sign 17, the angle adjustment size of the dividing plate 8 can be intuitively understood, and by setting the anti-slip pad 2, the stability of the device position fixation is improved.
[0030] Specifically, four studs 3 are provided on the bottom plate 1 , and the four studs 3 are distributed in a cross shape on the bottom plate 1 . Nuts 4 are threadedly connected to the four studs 3 , and protective plates 18 are fixedly connected to the inner walls of the two grooves 12 .
[0031] By adopting the above technical solution and providing the stud 3 and the nut 4, it is convenient to fix the position of the device.
[0032] The working principle of the utility model is as follows: when in use, the base plate 1 is placed on the desktop, the stud 3 passes through the desktop and the base plate 1, the nut 4 is threadedly connected to the stud 3, the position of the device is fixed, the device is connected to an external power supply and a control device, the metal substrate to be processed is fixed on the dividing plate 8 for processing, when the angle needs to be adjusted, the adjustment angle is set by the control device, and the brake motor 7 is operated, the output shaft of the brake motor 7 drives the dividing plate 8 to rotate, the dividing plate 8 drives the ring block 10 to rotate in the ring groove 9, after rotating to the set angle, the brake motor 7 stops working, the electric push rod 13 extends out, pushes the arc block 14 to clamp the outer side of the ring block 10, the electromagnet 15 is energized to generate magnetic force, the annular iron block 11 is adsorbed and fixed, and then the metal substrate can be processed again.
[0033] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A metal substrate indexing device with adjustable angle for laser cladding, comprising a base plate (1), characterized in that: The top four corners of the bottom plate (1) are fixedly connected with support rods (5), the tops of the four support rods (5) are fixedly connected with the same top plate (6), the bottom of the top plate (6) is fixedly connected with a brake motor (7), the output shaft of the brake motor (7) passes through the top plate (6) and is fixedly connected with a dividing plate (8), the top of the top plate (6) is provided with an annular groove (9), a ring block (10) is slidably connected in the annular groove (9), the top of the ring block (10) is fixedly connected to the bottom of the dividing plate (8), an annular iron block (11) is embedded in the outer side of the ring block (10), grooves (12) are provided on both sides of the annular groove (9), one side of the inner wall of two grooves (12) is fixedly connected with an electric push rod (13), one end of the two electric push rods (13) is fixedly connected with an arc block (14), and the opposite sides of the two arc blocks (14) are embedded with an electromagnet (15).
2. The angle-adjustable metal substrate indexing device for laser cladding according to claim 1, characterized in that: A plurality of angle lines (16) are arranged on the outer side of the dividing plate (8), and the plurality of angle lines (16) are distributed in a ring shape on the outer side of the dividing plate (8).
3. The angle-adjustable metal substrate indexing device for laser cladding according to claim 1, characterized in that: A direction sign (17) is fixedly connected to one side of the top of the top plate (6).
4. The angle-adjustable metal substrate indexing device for laser cladding according to claim 1, characterized in that: An anti-slip pad (2) is fixedly connected to the bottom of the base plate (1).
5. The angle-adjustable metal substrate indexing device for laser cladding according to claim 1, characterized in that: Four studs (3) are provided on the bottom plate (1), and the four studs (3) are distributed in a cross shape on the bottom plate (1). Nuts (4) are threadedly connected to the four studs (3).
6. The angle-adjustable metal substrate indexing device for laser cladding according to claim 1, characterized in that: The inner walls of the two grooves (12) are both fixedly connected with a protective plate (18).