Die repairing device for silica sol precision casting
By designing a mold repair device for precision casting of silicon sols, the residual debris is cleaned by using constant air pressure and high-pressure jet nozzles, the problem of insufficient cleaning of wax mold surface debris in the prior art is solved, and the polishing effect is improved and surface cleanliness.
Patent Information
- Application Number
- CN202421203501.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-29
AI Technical Summary
When polishing and polishing the repaired wax mold, existing grinding equipment lacks cleaning of residual debris, which affects the polishing quality.
A mold repair device including a base, clamping component, moving seat, sleeve, piston disc, connecting rod, booster pump and grinding components is designed to maintain a constant air pressure through the booster pump to ensure that the grinding blocks face the wax mold surface The pressure is consistent and the residual debris is cleaned through the high-pressure jet nozzle.
Effectively maintain the consistency of the grinding blocks applying pressure to the wax mold surface, clean the debris on the wax mold surface, and improve the polishing effect and surface cleanliness.
Smart Images

Figure CN222327772U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mold repair, and in particular relates to a mold repair device used for silica sol precision casting. Background Art
[0002] A wax pattern is a model commonly used in lost foam casting for making castings.
[0003] The preparation process of wax models is too complicated, and the factors that affect the accuracy of wax models are relatively complex, so a large number of defective products are produced during the production of wax models. In order to reduce waste, the defective products will be repaired. After the defective products are repaired, the surface of the wax model needs to be polished and polished by a grinding device to restore the smoothness of the wax model surface.
[0004] However, the existing grinding equipment, when grinding and polishing the repaired wax mold, lacks the function of cleaning the debris remaining on the surface of the wax mold, so the debris remaining on the surface of the wax mold easily affects the polishing quality. In view of this, the present utility model is proposed. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a mold repairing device for silica sol precision casting which can overcome the above problems or at least partially solve the above problems.
[0006] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:
[0007] A mold repair device for silica sol precision casting comprises a base, and also includes: a clamping component rotatably connected to the base, wherein the clamping component is used to clamp and fix the mold to be polished and repaired; a moving seat connected to the base; a sleeve fixedly connected to the moving seat, wherein a piston disk is slidably connected in the sleeve, a spring is fixedly connected between the piston disk and the inner wall of the sleeve, a connecting rod is fixedly connected to the piston disk, one end of the connecting rod passing through the sleeve is fixedly connected to a hollow column, the sleeve is fixedly connected to the hollow column through a pressure relief pipe, a high-pressure air nozzle is fixedly connected to the hollow column, and a pressure relief valve is provided on the pressure relief pipe; a booster pump fixedly installed on the base, wherein the booster pump is fixedly connected to the sleeve through a pipeline; a polishing component is provided on one end of the connecting rod passing through the sleeve.
[0008] In order to clamp and fix the wax model to be repaired, preferably, the clamping component includes a connecting block symmetrically connected to the base, a plurality of cylinders are fixedly connected to the connecting block at equal distances, and a fixing block is fixedly connected to the output end of the cylinder.
[0009] In order to be able to adjust the distance between the two clamping parts according to needs, so as to be able to clamp and fix wax models of different sizes, it also includes an electric telescopic rod connected to the base, and the connecting block is fixedly connected to the output end of the electric telescopic rod.
[0010] In order to drive the wax model to rotate, it further includes a rotating shaft rotatably connected to the base, the electric telescopic rod is fixedly connected to one end of the rotating shaft through a mounting base, a motor is fixedly connected to the base, and a pulley is fixedly connected to the output end of the motor and the rotating shaft, and the two pulleys are connected by a belt.
[0011] In order to facilitate the disassembly and replacement of the grinding block, preferably, the grinding component includes a connecting sleeve and a plug-in block inserted in the connecting sleeve, the grinding block is fixedly connected to the plug-in block, and the plug-in block is fixedly connected to the connecting sleeve by a fixing bolt.
[0012] In order to be able to adjust the position of the grinding component according to needs, preferably, it also includes a screw rod rotatably connected to the base, a guide rod is fixedly connected to the base, the movable seat is slidably connected to the guide rod and is threadedly connected to the screw rod, and a handle is fixedly installed on one end of the screw rod passing through the base.
[0013] In order to facilitate the discharge of the gas pressurized into the sleeve, preferably, a conduit is fixedly connected to the sleeve, and a solenoid valve is provided on the conduit.
[0014] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art:
[0015] The utility model can help the grinding block to better grind and polish the surface of the wax model by ensuring that the pressure exerted by the grinding block on the surface of the wax model is always consistent. In addition, during the grinding process, the debris remaining on the surface of the wax model is cleaned, thereby ensuring the cleanliness of the grinding area on the surface of the wax model, thereby improving the effect of the grinding block on grinding and polishing the outer surface of the wax model. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;
[0017] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;
[0018] Figure 3 This is a partial structural diagram of the utility model. Figure 1 ;
[0019] Figure 4 This is a partial structural diagram of the utility model. Figure 2 ;
[0020] Figure 5 The utility model Figure 4 Enlarged view of part A.
[0021] In the figure: 1. base; 101. rotating shaft; 102. motor; 103. belt; 2. electric telescopic rod; 201. connecting block; 202. cylinder; 203. fixed block; 3. moving seat; 301. sleeve; 302. piston disc; 303. spring; 304. connecting rod; 4. connecting sleeve; 401. plug-in block; 402. grinding block; 403. fixing bolt; 5. hollow column; 501. high-pressure jet nozzle; 502. pressure relief pipe; 503. booster pump; 504. pipeline; 505. catheter; 6. screw; 601. guide rod; 602. handle. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.
[0023] Embodiment 1:
[0024] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 A mold repair device for silica sol precision casting includes a base 1, and also includes: a clamping component rotatably connected to the base 1, wherein the clamping component is used to clamp and fix the mold to be polished and repaired; a moving seat 3, connected to the base 1; a sleeve 301, fixedly connected to the moving seat 3, wherein a piston disc 302 is slidably connected in the sleeve 301, a spring 303 is fixedly connected between the piston disc 302 and the inner wall of the sleeve 301, and a spring 303 is fixed on the piston disc 302. A connecting rod 304 is connected, and one end of the connecting rod 304 passing through the sleeve 301 is fixedly connected to the hollow column 5, the sleeve 301 is fixedly connected to the hollow column 5 through a pressure relief pipe 502, a high-pressure air nozzle 501 is fixedly connected to the hollow column 5, and a pressure relief valve is arranged on the pressure relief pipe 502; a booster pump 503 is fixedly installed on the base 1, wherein the booster pump 503 is fixedly connected to the sleeve 301 through a pipe 504; a grinding component is arranged on one end of the connecting rod 304 passing through the sleeve 301.
[0025] The clamping component comprises a connection block 201 symmetrically connected to the base 1 , a plurality of cylinders 202 are fixedly connected to the connection block 201 at equal intervals, and a fixing block 203 is fixedly connected to the output end of the cylinder 202 .
[0026] It also includes an electric telescopic rod 2 connected to the base 1 , and a connecting block 201 is fixedly connected to an output end of the electric telescopic rod 2 .
[0027] It also includes a rotating shaft 101 rotatably connected to the base 1, the electric telescopic rod 2 is fixedly connected to one end of the rotating shaft 101 through a mounting base, the base 1 is fixedly connected to a motor 102, the output end of the motor 102 and the rotating shaft 101 are fixedly connected to pulleys, and the two pulleys are connected by a belt 103.
[0028] The grinding component includes a connecting sleeve 4 and a plug-in block 401 plugged into the connecting sleeve 4 , a grinding block 402 is fixedly connected to the plug-in block 401 , and the plug-in block 401 is fixedly connected to the connecting sleeve 4 via a fixing bolt 403 .
[0029] When the repaired wax model needs to be polished, the wax model is first placed between the two clamping parts, and then the electric telescopic rod 2 is started, which pushes the two clamping parts to move toward each other until the two clamping parts are respectively moved to the two ends of the wax model, and then the cylinder 202 is started, and the cylinder 202 pushes the fixed block 203 to move to the side close to the inner wall of the wax model until the fixed block 203 is tightly against the inner wall of the wax model, thereby achieving the purpose of limiting and fixing the wax model, and then the booster pump 503 is started, and the booster pump 503 is pumped into the sleeve 301 through the pipeline 504. The gas is delivered, and a one-way valve is provided on the pipeline 504 to increase the pressure in the sleeve 301, and then the gas pressurized in the sleeve 301 pushes the piston plate 302 to slide to the side away from the pipeline 504 and compresses the spring 303. At the same time, the piston plate 302 pushes the grinding component to move to the side close to the wax model through the connecting rod 304 until the grinding block 402 of the grinding component abuts against the outer surface of the wax model, and then the motor 102 is started, and the motor 102 drives the rotating shaft 101 through the belt 103 to drive the wax model to rotate, so as to grind and polish the outer surface of the wax model;
[0030] At the same time, in the process of grinding and polishing the outer surface of the wax model, when the air pressure continuously increased by the booster pump 503 into the sleeve 301 is greater than the pressure relief value set by the pressure relief valve on the pressure relief pipe 502, the pressure relief valve automatically opens to release the pressure, so that the excess gas continuously pressurized into the sleeve 301 is discharged from the sleeve 301 through the pressure relief pipe 502, thereby maintaining the internal pressure of the sleeve 301 constant, thereby ensuring that the force of the grinding block 402 on the surface of the wax model is always consistent, thereby helping the grinding block 402 to better grind and polish the surface of the wax model;
[0031] At the same time, the gas discharged from the sleeve 301 through the pressure relief pipe 502 is transported into the high-pressure jet nozzle 501 through the pressure relief pipe 502 and the hollow column 5 in turn and sprayed out, thereby cleaning the debris remaining on the surface of the wax model, thereby ensuring the cleanliness of the polishing area of the wax model surface, thereby improving the effect of the polishing block 402 on the outer surface of the wax model.
[0032] It should be noted that, since the distance between the two clamping parts can be adjusted by the electric telescopic rod 2, the distance between the two clamping parts can be adjusted according to the size of the wax mold to be polished, so that it is suitable for clamping and fixing wax molds of different sizes;
[0033] The pipe 504 and the pressure relief pipe 502 are both made of stretchable and shrinkable hoses, so the pipe 504 will not interfere with the left and right reciprocating movement of the movable seat 3, and the pressure relief pipe 502 will not interfere with the movement of the grinding parts.
[0034] Embodiment 2:
[0035] Reference Figure 1 , Figure 2 , a mold repair device for silica sol precision casting, is basically the same as Example 1, and further includes a screw rod 6 rotatably connected to the base 1, a guide rod 601 is fixedly connected to the base 1, a movable seat 3 is slidably connected to the guide rod 601, and is threadedly connected to the screw rod 6, and a handle 602 is fixedly installed at one end of the screw rod 6 that passes through the base 1.
[0036] When it is necessary to grind and polish different positions of the wax model, the staff can also drive the screw 6 to rotate through the handle 602, and the screw 6 drives the movable seat 3 to move left or right on the guide rod 601. At the same time, the movable seat 3 drives the grinding component to move synchronously, so that the position of the grinding component can be adjusted according to the needs, and then the grinding component is convenient for grinding and polishing different positions of the wax model, thereby improving the practicality of the repair device.
[0037] Embodiment 3:
[0038] Reference Figure 1 , Figure 2, a mold repair device for silica sol precision casting, which is basically the same as Example 1, and further, a conduit 505 is fixedly connected to the sleeve 301, and a solenoid valve is arranged on the conduit 505; when the repaired wax mold is polished, the solenoid valve on the conduit 505 is opened, so that the gas is discharged from the sleeve 301 through the conduit 505, and then the compressed spring 303 automatically resets under its own elastic potential energy, and pushes the piston disc 302 to slide to the side close to the conduit 505, and at the same time, the piston disc 302 drives the polishing component to move synchronously through the connecting rod 304, so that the polishing block 402 of the polishing component is away from the wax mold, and then the polished and repaired wax mold can be removed from the clamping component.
[0039] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention.
Claims
1. A mold repair device for silica sol precision casting, comprising a base (1), characterized in that: Also includes: Rotate the clamping member connected to the base (1), Wherein, the clamping component is used to clamp and fix the mold to be polished and repaired; A movable seat (3) connected to the base (1); The sleeve (301) is fixedly connected to the movable seat (3). A piston disc (302) is slidably connected inside the sleeve (301), a spring (303) is fixedly connected between the piston disc (302) and the inner wall of the sleeve (301), a connecting rod (304) is fixedly connected to the piston disc (302), one end of the connecting rod (304) passing through the sleeve (301) is fixedly connected to a hollow column (5), the sleeve (301) is fixedly connected to the hollow column (5) through a pressure relief pipe (502), a high-pressure air nozzle (501) is fixedly connected to the hollow column (5), and a pressure relief valve is provided on the pressure relief pipe (502); A booster pump (503) is fixedly mounted on the base (1). Wherein, the booster pump (503) is fixedly connected to the sleeve (301) through a pipeline (504); The grinding component is arranged on one end of the connecting rod (304) passing through the sleeve (301).
2. A mold repairing device for silica sol precision casting according to claim 1, characterized in that: The clamping component comprises a connection block (201) symmetrically connected to the base (1), a plurality of cylinders (202) are fixedly connected to the connection block (201) at equal distances, and a fixed block (203) is fixedly connected to the output end of the cylinder (202).
3. A mold repairing device for silica sol precision casting according to claim 2, characterized in that: It also comprises an electric telescopic rod (2) connected to the base (1), and the connecting block (201) is fixedly connected to the output end of the electric telescopic rod (2).
4. A mold repairing device for silica sol precision casting according to claim 3, characterized in that: It also comprises a rotating shaft (101) rotatably connected to the base (1); the electric telescopic rod (2) is fixedly connected to one end of the rotating shaft (101) via a mounting seat; a motor (102) is fixedly connected to the base (1); the output end of the motor (102) and the rotating shaft (101) are both fixedly connected to pulleys; the two pulleys are connected via a belt (103).
5. The mold repairing device for silica sol precision casting according to claim 1 is characterized in that: The grinding component comprises a connecting sleeve (4) and a plug-in block (401) plugged into the connecting sleeve (4); a grinding block (402) is fixedly connected to the plug-in block (401); and the plug-in block (401) is fixedly connected to the connecting sleeve (4) via a fixing bolt (403).
6. The mold repairing device for silica sol precision casting according to claim 1 is characterized in that: The invention also comprises a screw rod (6) rotatably connected to the base (1), a guide rod (601) being fixedly connected to the base (1), the movable seat (3) being slidably connected to the guide rod (601) and being threadedly connected to the screw rod (6), and a handle (602) being fixedly mounted on one end of the screw rod (6) passing through the base (1).
7. The mold repairing device for silica sol precision casting according to claim 1 is characterized in that: The sleeve (301) is fixedly connected to a conduit (505), and the conduit (505) is provided with a solenoid valve.