Frequency converter maintenance platform device
By designing adjustable installation mechanism and anti-static components on the inverter maintenance platform, the problem of unadjustable maintenance angle in the prior art is solved, the maintenance efficiency and equipment safety are improved, and flexible angle adjustment and electrostatic protection are achieved.
Patent Information
- Application Number
- CN202421207548.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing inverter maintenance platform cannot flexibly adjust the maintenance angle, which increases the operation difficulty and maintenance efficiency of maintenance personnel.
A mounting mechanism including a rotating assembly, a driving assembly and a fixed assembly is designed. Through the cooperation of the rotating assembly and the driving assembly, the axial rotation and flip adjustment of the inverter is realized, and the anti-static assembly and an adjustable ion fan are combined to adapt to the angle. Adjustment.
It realizes flexible adjustment of the maintenance angle and position of the inverter, improves the operation convenience and maintenance efficiency of the maintenance personnel, and protects electronic components through anti-static components to avoid static damage.
Smart Images

Figure CN222328101U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of maintenance platforms, in particular to a frequency converter maintenance platform device. Background Art
[0002] The frequency converter is a power regulation device used to control the speed and output power of AC motors. It controls the motor by changing the power supply frequency and voltage, thereby adjusting its speed and output power, achieving energy saving, speed regulation, and reducing starting current. During the use of the frequency converter, various faults may occur, such as circuit board burnout, component damage, loose connection wires, etc., which require maintenance to repair the faults and ensure the normal operation of the equipment.
[0003] In the prior art, there is a patent with application number CN202321767631.7, which provides a frequency converter maintenance and testing platform, including a load-bearing base, a placement plate and an adjustment component. A placement plate is arranged above the load-bearing base, an adjustment component is arranged between the placement plate and the load-bearing base, and a clamping component is arranged on the top of the placement plate. When the staff needs to adjust the height of the placement plate, they can start the motor to rotate one of the pulleys, thereby driving the other pulley to rotate through the belt, so that the two worms rotate accordingly, so that the worm drives the turbine to rotate, and at the same time, the threaded structure inside the turbine is used to drive the screw to drive the placement plate to move upward, so that the height of the placement plate can be adjusted to adapt to the different operating habits and heights of the staff, increasing the applicability of the device in practice.
[0004] However, the above patent still has the following deficiencies during use:
[0005] When the inverter is installed on the platform, the maintenance angle of the inverter cannot be flexibly adjusted during the maintenance process. In the actual inverter maintenance process, it is usually necessary to disassemble, wire, and replace components of the inverter. The fixed angle of the inverter may increase the difficulty of observation and operation for maintenance personnel, thereby reducing the work efficiency of inverter maintenance. Utility Model Content
[0006] The purpose of the utility model is to provide a frequency converter maintenance platform device to solve the problems raised in the above background technology.
[0007] The purpose of the utility model can be achieved through the following technical solutions:
[0008] A frequency converter maintenance platform device comprises a maintenance platform, wherein the bottom surface of the maintenance platform is fixedly connected with supporting feet at positions near the corners; a mounting mechanism is arranged at the center position of the top surface of the maintenance platform, wherein the mounting mechanism comprises a rotating assembly rotatably mounted at the center position of the top surface of the maintenance platform and a driving assembly fixedly mounted at the bottom surface of the maintenance platform, wherein the bottom end of the rotating assembly rotates through the maintenance platform to the bottom of the maintenance platform and is in transmission connection with the driving assembly;
[0009] A fixing component for installing a frequency converter is fixedly installed on the top surface of the rotating component;
[0010] A vertical plate is fixedly installed on the top surface of the maintenance table at the middle position of one side, the top of the vertical plate is fixedly connected to the mounting plate, the mounting plate is vertically arranged with the vertical plate, and the mounting plate is located directly above the maintenance table, and an anti-static component is fixedly installed on the bottom surface of the mounting plate.
[0011] Furthermore, the rotating assembly includes a thrust bearing fixedly installed at the center position of the top surface of the maintenance platform, a turntable is fixedly installed on the top surface of the thrust bearing, a rotating shaft 1 coaxial with the thrust bearing is fixedly connected to the center position of the bottom surface of the turntable, the bottom end of the rotating shaft 1 rotates through the maintenance platform to the bottom of the maintenance platform, and a worm gear is fixedly installed.
[0012] Further, the driving assembly includes two mounting seats fixedly mounted on the top surface of the maintenance platform, and a worm engaged with the worm gear is rotatably mounted between the two mounting seats;
[0013] One end of the worm is rotated to penetrate the mounting seat at the corresponding position, and a hand wheel 1 is fixedly mounted thereon.
[0014] Further, the fixing assembly includes two fixing seats respectively fixedly installed at two ends of the top surface of the turntable, a bidirectional screw is rotatably installed between the two fixing seats, and two guide rods symmetrically arranged about the bidirectional screw are fixedly connected between the two fixing seats, and two sliding seats symmetrically distributed about the middle position of the bidirectional screw are installed on the outer periphery of the bidirectional screw in a through-threaded manner, and the sliding seat is in through-sliding connection with the two guide rods;
[0015] A support rod is vertically fixedly installed on the top surface of the slide seat, a mounting block is fixedly installed on the top of the support rod, a clamping plate is arranged on the inner side of the mounting block, a side of the clamping plate away from the mounting block is covered with a rubber layer, a second rotating shaft is fixedly connected to the middle position of the side of the clamping plate close to the mounting block, and an end of the second rotating shaft away from the clamping plate is rotatably connected to the mounting block;
[0016] A DC reduction motor is fixedly mounted on the outer side of one of the mounting blocks, and two buttons for controlling the forward and reverse rotation of the DC reduction motor are arranged on the support rod at this position;
[0017] The end of the rotating shaft 2 which is rotatably connected to the mounting block on which the DC reduction motor is mounted, away from the clamping plate, rotates through the mounting block, and is fixedly connected to the output shaft end of the DC reduction motor;
[0018] One end of the bidirectional screw rod rotates and passes through a fixed seat at a corresponding position, and a second hand wheel is fixedly installed thereon.
[0019] Furthermore, the anti-static assembly includes two guide rails fixedly mounted in parallel on the bottom surface of the mounting plate, and the guide rails are parallel to the length direction of the mounting plate;
[0020] A U-shaped mounting seat is arranged below the two guide rails, and two sliders are fixedly mounted on the back of the U-shaped mounting seat, and the two sliders are respectively connected to the two guide rails in a damping sliding manner;
[0021] An ion blower is arranged in the U-shaped mounting seat, and connecting shafts are fixedly connected to both sides of the housing of the ion blower. The connecting shaft is rotationally connected in a damping manner between one end away from the ion blower and the side of the corresponding position of the U-shaped mounting seat.
[0022] Furthermore, a storage box and a second storage box are respectively provided at both ends of the top surface of the maintenance platform. The storage box is used to place maintenance tools, and the second storage box is used to place spare components.
[0023] Beneficial effects of the utility model:
[0024] 1. The installation mechanism of the utility model can perform rotation adjustment and flip adjustment on the inverter during the maintenance process of the inverter through the coordinated arrangement of the rotating assembly, the driving assembly and the fixed assembly, thereby achieving the purpose of flexibly adjusting the maintenance angle of the inverter during the process, so that the maintenance personnel can flexibly adjust the position and angle of the inverter as needed, which is easier to observe and operate, convenient for maintenance and debugging, and improves the efficiency of maintenance work.
[0025] 2. The utility model can continuously remove static electricity from the operating area during the maintenance process through the provision of anti-static components, thereby preventing static electricity from damaging the electronic components inside the inverter. This provision improves the practicality of the utility model; and the static electricity removal direction and position of the ion fan can be adjusted by sliding the U-shaped mounting base and rotating the ion fan, thereby being able to adapt to the angle adjustment of the inverter during the process, thereby improving the flexibility of the use of the anti-static components. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the prior art description are briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0027] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0028] Figure 2 yes Figure 1 A magnified view of part A;
[0029] Figure 3 yes Figure 1 A magnified view of part B;
[0030] Figure 4 yes Figure 1 Enlarged view of part C;
[0031] The reference numerals are as follows:
[0032] 1-maintenance table, 2-support legs, 3-storage box one, 4-storage box two, 5-vertical board, 6-turntable, 7-thrust bearing, 8-rotating shaft one, 9-worm gear, 10-mounting seat, 11-worm, 12-handwheel one, 13-fixed seat, 14-guide rod, 15-bidirectional screw rod, 16-sliding seat, 17-support rod, 18-mounting block, 19-plywood, 20-rubber layer, 21-rotating shaft two, 22-DC reduction motor, 23-button, 24-mounting plate, 25-U-shaped mounting seat, 26-ion fan, 27-guide rail, 28-slider, 29-connecting shaft. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] Embodiment 1:
[0035] See also Figures 1 to 3In an embodiment of the utility model, a frequency converter maintenance platform device comprises a maintenance platform 1, the bottom surface of the maintenance platform 1 is fixedly connected with supporting feet near the corners; a mounting mechanism is arranged at the center of the top surface of the maintenance platform 1, and the mounting mechanism comprises a rotating assembly rotatably mounted at the center of the top surface of the maintenance platform 1 and a driving assembly fixedly mounted on the bottom surface of the maintenance platform 1, the bottom end of the rotating assembly rotates through the maintenance platform 1 to the bottom of the maintenance platform 1, and is in transmission connection with the driving assembly;
[0036] A fixing component for installing a frequency converter is fixedly installed on the top surface of the rotating component;
[0037] A vertical plate 5 is fixedly installed on the top surface of the maintenance platform 1 in the middle position of one side, and the top of the vertical plate 5 is fixedly connected to the mounting plate 24. The mounting plate 24 is vertically arranged with the vertical plate 5, and the mounting plate 24 is located directly above the maintenance platform 1. An anti-static component is fixedly installed on the bottom surface of the mounting plate 24.
[0038] Among them, the rotating component includes a thrust bearing 7 fixedly installed at the center position of the top surface of the maintenance platform 1, a turntable 6 is fixedly installed on the top surface of the thrust bearing 7, and a rotating shaft 8 coaxial with the thrust bearing 7 is fixedly connected to the center position of the bottom surface of the turntable 6. The bottom end of the rotating shaft 8 rotates through the maintenance platform 1 to the bottom of the maintenance platform 1, and a worm gear 9 is fixedly installed.
[0039] The driving assembly includes two mounting seats 10 fixedly mounted on the top surface of the maintenance platform 1, between which a worm 11 meshing with the worm gear 9 is rotatably mounted;
[0040] One end of the worm 11 rotates and passes through the mounting seat 10 at the corresponding position, and a hand wheel 12 is fixedly installed thereon.
[0041] The fixing assembly includes two fixing seats 13 respectively fixedly mounted at two ends of the top surface of the turntable 6, a bidirectional screw rod 15 is rotatably mounted between the two fixing seats 13, and two guide rods 14 symmetrically arranged about the bidirectional screw rod 15 are fixedly connected between the two fixing seats 13, and two sliding seats 16 symmetrically distributed about the middle position of the bidirectional screw rod 15 are installed on the outer periphery of the bidirectional screw rod 15 in a through-threaded manner, and the sliding seat 16 is in through-sliding connection with the two guide rods 14;
[0042] A support rod 17 is vertically fixedly installed on the top surface of the slide 16, a mounting block 18 is fixedly installed on the top of the support rod 17, a clamping plate 19 is arranged on the inner side of the mounting block 18, a rubber layer 20 is covered on the side of the clamping plate 19 away from the mounting block 18, a second rotating shaft 21 is fixedly connected to the middle position of the side of the clamping plate 19 close to the mounting block 18, and the end of the second rotating shaft 21 away from the clamping plate 19 is rotatably connected to the mounting block 18;
[0043] A DC reduction motor 22 is fixedly mounted on the outer surface of a mounting block 18, and two buttons 23 for controlling the forward and reverse rotation of the DC reduction motor 22 are provided on the support rod 17 at this position;
[0044] The end of the rotating shaft 21 which is rotatably connected to the mounting block 18 on which the DC reduction motor 22 is mounted, away from the clamping plate 19, rotates through the mounting block 18, and is fixedly connected to the output shaft end of the DC reduction motor 22;
[0045] One end of the bidirectional screw rod 15 rotates and passes through the fixed seat 13 at the corresponding position, and a second hand wheel is fixedly installed thereon.
[0046] When the utility model is in use:
[0047] The inverter is placed between the two clamping plates 19, and then the bidirectional screw rod 15 is rotated by the second hand wheel, so that the two slide seats 16 synchronously slide on the guide rod 14 close to each other until the two clamping plates 19 clamp the inverter. The rubber layer 20 is provided to make the clamping plates 19 and the inverter contact elastically, which not only increases the friction between the inverter and the clamping plates 19, but also has a certain protective effect on the inverter housing;
[0048] In the driving assembly, the worm 11 is rotated by the hand wheel 12, and the rotation of the worm 11 drives the rotating shaft 8 to rotate through the worm wheel 9, thereby driving the turntable 6 to rotate, so as to achieve the axial rotation adjustment of the frequency converter; and the button 23 can control the DC reduction motor 22 to drive the rotating shaft 21 to rotate, thereby driving the frequency converter and the rotating shaft 21 to rotate as the axis, so that the frequency converter can adjust the flip angle;
[0049] Therefore, the installation mechanism in the utility model can rotate and flip the inverter during the maintenance of the inverter through the coordinated arrangement of the rotating component, the driving component and the fixed component, thereby achieving the purpose of flexibly adjusting the maintenance angle of the inverter during the process, so that the maintenance personnel can flexibly adjust the position and angle of the inverter as needed, which is easier to observe and operate, convenient for maintenance and debugging, and improves the efficiency of maintenance work.
[0050] Embodiment 2:
[0051] See also Figure 1 and Figure 4 , based on Example 1, the anti-static assembly includes two guide rails 27 fixedly mounted in parallel on the bottom surface of the mounting plate 24, and the guide rails 27 are parallel to the length direction of the mounting plate 24;
[0052] A U-shaped mounting seat 25 is provided below the two guide rails 27, and two sliders 28 are fixedly mounted on the back of the U-shaped mounting seat 25, and the two sliders 28 are respectively connected to the two guide rails 27 in a damping sliding manner;
[0053] An ion blower 26 is disposed in the U-shaped mounting seat 25 , and connecting shafts 29 are fixedly connected to both sides of the shell of the ion blower 26 . The connecting shaft 29 is rotationally connected in a damping manner between one end away from the ion blower 26 and the side of the corresponding position of the U-shaped mounting seat 25 .
[0054] By setting the anti-static component, the operation area can be continuously de-staticized during the maintenance process, thereby preventing static electricity from damaging the electronic components inside the inverter. This setting improves the practicality of the utility model.
[0055] Furthermore, the static electricity removal direction and position of the ion fan 26 can be adjusted by sliding the U-shaped mounting base 25 and rotating the ion fan 26, so as to adapt to the angle adjustment of the frequency converter during the process, thereby improving the flexibility of the anti-static component.
[0056] Embodiment 3:
[0057] See also Figure 1 On the basis of Example 1, a storage box 3 and a second storage box 4 are respectively provided at both ends of the top surface of the maintenance table 1. The storage box 3 is used to place maintenance tools, and the storage box 4 is used to place spare components.
[0058] By providing the storage box 3 and the storage box 2 4, the tools and components used in the maintenance process can be placed in order, which provides convenience for the maintenance work and further improves the practicality of the utility model.
[0059] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A frequency converter maintenance platform device, comprising a maintenance platform (1), wherein the bottom surface of the maintenance platform (1) is fixedly connected with supporting legs (2) at positions near the corners; characterized in that: A mounting mechanism is provided at the center of the top surface of the maintenance platform (1), the mounting mechanism comprising a rotating assembly rotatably mounted at the center of the top surface of the maintenance platform (1) and a driving assembly fixedly mounted on the bottom surface of the maintenance platform (1), the bottom end of the rotating assembly rotatably passing through the maintenance platform (1) to the bottom of the maintenance platform (1) and being in transmission connection with the driving assembly; A fixing component for installing a frequency converter is fixedly installed on the top surface of the rotating component; A vertical plate (5) is fixedly mounted on the top surface of the maintenance platform (1) at a middle position on one side, the top end of the vertical plate (5) is fixedly connected to a mounting plate (24), the mounting plate (24) and the vertical plate (5) are arranged vertically, and the mounting plate (24) is located directly above the maintenance platform (1), and an anti-static component is fixedly mounted on the bottom surface of the mounting plate (24).
2. The frequency converter maintenance platform device according to claim 1, characterized in that: The rotating assembly comprises a thrust bearing (7) fixedly mounted at the center position of the top surface of the maintenance platform (1); a turntable (6) is fixedly mounted on the top surface of the thrust bearing (7); a rotating shaft (8) coaxial with the thrust bearing (7) is fixedly connected at the center position of the bottom surface of the turntable (6); the bottom end of the rotating shaft (8) rotates through the maintenance platform (1) to the bottom of the maintenance platform (1) and is fixedly mounted with a worm gear (9).
3. The frequency converter maintenance platform device according to claim 2, characterized in that: The driving assembly comprises two mounting seats (10) fixedly mounted on the top surface of the maintenance platform (1), and a worm (11) meshing with the worm wheel (9) is rotatably mounted between the two mounting seats; One end of the worm (11) rotates through a mounting seat (10) at a corresponding position, and a hand wheel (12) is fixedly mounted thereon.
4. The inverter maintenance platform device according to claim 2, characterized in that: The fixing assembly comprises two fixing seats (13) respectively fixedly mounted at two end positions of the top surface of the turntable (6); a bidirectional screw rod (15) is rotatably mounted between the two fixing seats (13); two guide rods (14) symmetrically arranged with respect to the bidirectional screw rod (15) are fixedly connected between the two fixing seats (13); two sliding seats (16) symmetrically distributed with respect to the middle position of the bidirectional screw rod (15) are installed with through-threaded parts on the periphery of the bidirectional screw rod (15); and the sliding seat (16) is slidably connected with the two guide rods (14); A support rod (17) is vertically fixedly mounted on the top surface of the slide seat (16); a mounting block (18) is fixedly mounted on the top of the support rod (17); a clamping plate (19) is arranged on the inner side of the mounting block (18); a rubber layer (20) is covered on the side of the clamping plate (19) away from the mounting block (18); a second rotating shaft (21) is fixedly connected to the middle position of the side of the clamping plate (19) close to the mounting block (18); and one end of the second rotating shaft (21) away from the clamping plate (19) is rotatably connected to the mounting block (18); A DC reduction motor (22) is fixedly mounted on the outer surface of one of the mounting blocks (18), and two buttons (23) for controlling the forward and reverse rotation of the DC reduction motor (22) are provided on the support rod (17) at this position; The end of the second rotating shaft (21) which is rotatably connected to the mounting block (18) on which the DC reduction motor (22) is mounted, and which is away from the clamping plate (19), rotates through the mounting block (18) and is fixedly connected to the output shaft end of the DC reduction motor (22); One end of the bidirectional screw rod (15) rotates to penetrate a fixed seat (13) at a corresponding position, and a second hand wheel is fixedly mounted thereon.
5. The inverter maintenance platform device according to claim 1, characterized in that: The anti-static component comprises two guide rails (27) fixedly mounted in parallel on the bottom surface of the mounting plate (24), and the guide rails (27) are parallel to the length direction of the mounting plate (24); A U-shaped mounting seat (25) is provided below the two guide rails (27), two sliding blocks (28) are fixedly mounted on the back of the U-shaped mounting seat (25), and the two sliding blocks (28) are respectively connected to the two guide rails (27) in a damping sliding manner; An ion fan (26) is arranged in the U-shaped mounting seat (25), and connecting shafts (29) are fixedly connected to both sides of the housing of the ion fan (26), and a damping rotation connection is formed between an end of the connecting shaft (29) away from the ion fan (26) and a side of the U-shaped mounting seat (25) at a corresponding position.
6. The frequency converter maintenance platform device according to claim 1, characterized in that: A storage box (3) and a second storage box (4) are respectively arranged at both ends of the top surface of the maintenance platform (1); the storage box (3) is used to place maintenance tools, and the second storage box (4) is used to place spare components.
Citation Information
Patent Citations
Maintenance and test platform for industrial high-low voltage frequency converter
CN220542979U