Shading breathable polyester fabric
By setting the structure of through grooves, support strips and breathable grooves in the sun hat fabric, combined with the weaving of support yarn and light-shading yarn, the problem of poor breathability of traditional sun hat fabrics is solved, and good light-shading and breathable effects are achieved, improving the improvement of Comfortable for wearing.
Patent Information
- Application Number
- CN202420343806.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-02-23
AI Technical Summary
Traditional sun hat fabrics have poor breathability, which makes the wearer prone to sweating and the sweat is not easy to evaporate, causing discomfort.
A light-shading and breathable polyester fabric is designed. By setting through the through grooves, support strips and breathable grooves between the outer layer and the inner layer, an air permeability cavity is formed. Combined with the braided structure of the support yarn and the light-shading yarn, the breathability of the fabric is enhanced. At the same time, Use light barriers to reduce sunlight penetration.
The balance between good light-shading effect and breathability of the fabric is achieved, reducing sunlight penetration and enhancing air circulation, and improving wear comfort.
Smart Images

Figure CN222329244U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabrics, and more specifically, to light-shielding and breathable polyester fabrics. Background Art
[0002] Polyester fabric is a very common chemical fiber clothing fabric in people's daily life. Compared with some natural fibers, it is relatively cheap and durable, so it is widely used by people.
[0003] Sun hats are a common item in our daily life, especially in summer, they can be used to block sunlight and reduce the damage of ultraviolet rays to human skin. However, in order to ensure its shading effect, traditional sun hats are usually designed with thick and non-breathable fabrics, which makes people sweat easily after wearing them. The sweat is not easy to evaporate, which may cause sweat to flow down the head, making people feel very uncomfortable. Therefore, a new solution is needed to solve the problem of poor breathability of traditional sun hat fabrics. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a light-shielding and breathable polyester fabric, which can improve the light-shielding and breathable effect of the fabric through structural settings.
[0005] The above-mentioned technical purpose of the utility model is achieved through the following technical scheme: the light-shielding and breathable polyester fabric comprises an inner layer and an outer layer fixedly connected to each other, a plurality of through grooves are provided on the side of the outer layer away from the inner layer, a light-blocking sheet for blocking the through grooves is fixedly connected to the surface of the outer layer, a support strip extending from the through groove and abutting against the light-blocking sheet is fixedly connected to the side of the inner layer close to the outer layer, a plurality of air-permeable grooves are provided on the surface of the light-blocking sheet away from the support strip, and an air-permeable cavity connected to the outside is formed between the light-blocking sheet and the support strip.
[0006] The utility model is further configured as follows: the distance between the support bar and the inner wall of the through groove in the length direction is smaller than the distance between the support bar and the air-permeable groove, and adjacent air-permeable grooves are symmetrically arranged along the symmetry axis in the length direction of the support bar.
[0007] The utility model is further configured as follows: a plurality of air holes are opened on the surface of the inner layer, the width of the through groove is greater than the width of the support bar, and the thickness of the outer layer is less than the height of the support bar.
[0008] The utility model is further configured as follows: the inner layer and the support strip are both woven with support yarns, and the support yarns include a core yarn and an outer covering yarn wound around the outer side of the core yarn.
[0009] The utility model is further configured as follows: the core yarn one is formed by twisting polyester shaped fibers, the cross-sectional shape of the polyester shaped fibers is set to be a triangle, and the outer covering yarn one is formed by twisting flax fibers.
[0010] The utility model is further configured as follows: the outer layer is woven with shading yarn, the shading yarn includes a core yarn 2 and an outer covering wire 2 wound around the outer side of the core yarn 2, the core yarn 1 is twisted by polyester fiber, and the outer covering wire 2 is twisted by nylon fiber 1.
[0011] The utility model is further configured as follows: the light blocking sheet is woven by shielding yarns, and the shielding yarns are formed by double twisting of multiple strands of nylon fibers.
[0012] In summary, the utility model has the following beneficial effects: by arranging a light-blocking sheet to block above the through-slot, the sunlight passing through the through-slot and entering the interior of the fabric is reduced, so that the light-shielding effect of the fabric itself is better; by arranging a support strip that passes through the through-slot and abuts against the light-blocking sheet to form a breathable cavity, and by providing a breathable groove connected to the breathable cavity on the surface of the light-blocking sheet, outside air can pass through the breathable groove and the breathable cavity into the fabric, thereby enhancing the breathability effect of the fabric itself; since the position of the breathable groove is not connected to the position of the through-slot, the sunlight is blocked by the light-blocking sheet, thereby achieving the effect of breathable and opaque fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 It is a cross-sectional view of the utility model;
[0015] Figure 3 It is a slice diagram of the support yarn in the utility model;
[0016] Figure 4 It is a slice diagram of the light-shielding yarn in the utility model.
[0017] In the figure: 1. Inner layer; 2. Outer layer; 3. Through-hole; 4. Light-blocking sheet; 5. Support bar; 6. Breathable groove; 7. Breathable cavity; 8. Breathing hole; 9. Support yarn; 10. Core yarn one; 11. Outer wire one; 12. Shading yarn; 13. Core yarn two; 14. Outer wire two. DETAILED DESCRIPTION
[0018] The utility model is described in detail below in conjunction with the accompanying drawings and embodiments.
[0019] The light-blocking breathable polyester fabric, such as Figure 1 and Figure 2As shown, it includes an inner layer 1 and an outer layer 2 which are sewn and fixed together. A laser cutting machine is used to cut a plurality of through grooves 3 on the side of the outer layer 2 away from the inner layer 1. The through grooves 3 provide a channel for the fabric to exchange air with the outside, so that the fabric has better air permeability. A light-blocking sheet 4 for blocking the through grooves 3 is sewn and fixed on the surface of the outer layer 2. The light-blocking sheet 4 can reduce the amount of sunlight penetrating into the fabric from the through grooves 3. A support strip 5 extending from the through grooves 3 is bonded to the side of the inner layer 1 close to the outer layer 2. The support strip 5 is against the surface of the light-blocking sheet 4. An air permeable cavity 7 is formed between the light blocking sheet 4 and the support bar 5. Two air permeable grooves 6 connected to the outside are provided on the side of the surface of the light blocking sheet 4 away from the support bar 5, so that the fabric is connected with the air permeable cavity 7 through the air permeable grooves 6. The distance between the support bar 5 and the inner wall of the through-groove 3 is smaller than the distance between the support bar 5 and the inner wall of the air permeable groove 6. The air permeable grooves 6 are connected with the air permeable cavity 7 to achieve the ventilation effect of the fabric while reducing the sunlight entering the fabric from the through-groove 3, thereby ensuring that the fabric has good air permeability and good light-shielding effect.
[0020] like Figure 1 and Figure 2 As shown, adjacent air grooves 6 are arranged on both sides of the support strip 5 along the width direction of the light blocking sheet 4, so that the fabric itself is more evenly breathable. A laser punching machine is used to form a number of air holes 8 on the surface of the inner layer 1. The air holes 8 can enhance the air permeability and heat dissipation performance of the inner layer 1 fabric. The width of the through groove 3 is greater than the width of the support strip 5, so that a space for air to pass through is formed between the support strip 5 and the inner wall of the through groove 3, thereby achieving the purpose of increasing the air circulation channel and improving the breathability of the fabric. The height of the support strip 5 is greater than the height of the through groove 3, so that after the support strip 5 passes through the through groove 3, the support strip 5 applies a thrust to the light blocking sheet 4 away from the side of the inner layer 1 of the fabric, so that an air cavity 7 is formed between the light blocking sheet 4 and the support strip 5, so that the breathability of the fabric itself is better.
[0021] like Figure 1 , Figure 2 and Figure 3 As shown, the inner layer 1 and the support strip 5 are both woven from support yarn 9 by a shuttle loom, the support yarn 9 includes a core yarn 10 and an outer covering wire 11 wound around the outside of the core yarn 10, the core yarn 10 and the outer covering wire 11 are formed by a spindle spinning process, the core yarn 10 is made of polyester shaped fiber twisted by a twisting machine, the cross-sectional shape of the polyester shaped fiber is set to a triangle, because the triangle itself has good support and stability performance, the strength of the support yarn 9 itself is greater, the support effect of the support strip 5 on the light blocking sheet 4 is more stable, the outer covering wire 11 is made of flax fiber twisted by a twisting machine, flax fiber has good air permeability and UV resistance, thereby enhancing the sun protection and air permeability of the inner layer 1.
[0022] like Figure 1 , Figure 2 and Figure 4 As shown, the outer layer 2 is woven by a shading yarn 12 through a shuttle loom. The shading yarn 12 includes a core yarn 13 and an outer wire 14 wound around the outside of the core yarn 13. The core yarn 13 and the outer wire 14 are formed by a spindle spinning process. The core yarn 10 is made of polyester fiber and twisted by a twisting machine. The polyester fiber has the characteristics of high strength, good heat resistance and not easy to fade, which makes the shading yarn 12 itself more durable and less likely to fade under long-term sunlight exposure. 14 is made of nylon fiber 1 twisted by a twisting machine. Nylon fiber 1 has the characteristics of good light-shielding property and high wear resistance, making the outer layer 2 more light-shielding and durable. The light-blocking sheet 4 is woven by a blocking yarn through a shuttle loom. The blocking yarn is made of multiple strands of nylon fiber 2 twisted by a twisting machine. Nylon fiber has the characteristics of good elasticity and high wear resistance. After the support bar 5 is abutted against the light-blocking sheet 4, the light-blocking sheet 4 undergoes elastic deformation, and the air permeable groove 6 also increases its deformation, thereby enhancing the air permeability effect of the fabric itself.
[0023] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, when the fabric needs to be made, the inner layer 1 and the support cloth are formed by putting the support yarn 9 into a shuttle loom and weaving, and the support cloth is then cut by a cutting machine to form a plurality of support sheets, and the multiple support sheets are overlapped and bonded to form a support strip 5 with a height greater than the outer layer 2, and the support strip 5 is bonded to one side of the inner layer 1, and a laser puncher is used to punch holes along the thickness direction of the inner layer 1 to form air holes 8, and the outer layer 2 is formed by putting the shading yarn 12 into the shuttle loom and weaving, and the through groove 3 is formed by cutting along the thickness direction of the outer layer 2 using a laser cutting machine, and the shading yarn is put into the shuttle loom. The inner layer 2 is woven to form a light-blocking cloth, and then a shearing machine is used to cut the light-blocking cloth into a predetermined size to form a number of light-blocking sheets 4, which are laid flat together, and a laser cutting machine is used to cut along the thickness direction of the light-blocking sheets 4 to form air permeable grooves 6. Finally, the outer layer 2 is laid flat on the table, and the light-blocking sheets 4 are covered on top of the air permeable grooves 6. A sewing machine is used to sew the light-blocking sheets 4 to the outer layer 2, and then the inner layer 1 is aligned with the outer layer 2 so that the support strip 5 is inserted into the through groove 3, and then a sewing machine is used to sew the inner layer 1 and the outer layer 2 together, and finally the process of making a whole piece of fabric is completed.
[0024] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A light-shielding and breathable polyester fabric, comprising an inner layer (1) and an outer layer (2) fixedly connected to each other, characterized in that: The outer layer (2) is provided with a plurality of through grooves (3) on a side away from the inner layer (1); a light blocking sheet (4) for blocking the through grooves (3) is fixedly connected to the surface of the outer layer (2); a support bar (5) passing through the through grooves (3) and abutting against the light blocking sheet (4) is fixedly connected to the side of the inner layer (1) close to the outer layer (2); a plurality of air permeable grooves (6) are provided on the surface of the light blocking sheet (4) on a side away from the support bar (5); and an air permeable cavity (7) communicating with the outside is formed between the light blocking sheet (4) and the support bar (5).
2. The light-shielding breathable polyester fabric according to claim 1, characterized in that: The distance between the support strip (5) and the inner wall of the through groove (3) is smaller than the distance between the support strip (5) and the inner wall of the air permeable groove (6), and adjacent air permeable grooves (6) are symmetrically arranged along the symmetry axis in the length direction of the support strip (5).
3. The light-shielding breathable polyester fabric according to claim 2, characterized in that: The surface of the inner layer (1) is provided with a plurality of air holes (8), the width of the through groove (3) is greater than the width of the support bar (5), and the thickness of the outer layer (2) is less than the height of the support bar (5).
4. The light-shielding breathable polyester fabric according to claim 1, characterized in that: The inner layer (1) and the support strip (5) are both woven from support yarns (9), wherein the support yarns (9) include a core yarn (10) and an outer sheath (11) wound around the core yarn (10).
5. The light-shielding breathable polyester fabric according to claim 4, characterized in that: The core yarn one (10) is formed by twisting polyester shaped fibers, the cross-sectional shape of the polyester shaped fibers is set to be a triangle, and the outer covering yarn one (11) is formed by twisting flax fibers.
6. The light-shielding breathable polyester fabric according to claim 1, characterized in that: The outer layer (2) is woven with shading yarn (12), and the shading yarn (12) includes a core yarn (13) and an outer covering wire (14) wound around the outer side of the core yarn (13). The core yarn (13) is twisted with polyester fibers, and the outer covering wire (14) is twisted with nylon fibers.
7. The light-shielding breathable polyester fabric according to claim 1, characterized in that: The light blocking sheet (4) is woven by shielding yarns, and the shielding yarns are formed by double twisting a plurality of nylon fibers.