Automatic tubing equipment

Through the conveyor belt of the automatic pipe-installation equipment, the feeding assembly and material pushing mechanism are vertically ensured that the magnetic steel products enter the square pipe, solving the problems of inefficiency and errors in traditional pipe-installation methods, and achieving accurate and efficient pipe-installation process.

CN222330116UActive Publication Date: 2025-01-10SHANGHAI ANJI ENTERPRISES CO LTD
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Patent Information

Application Number
CN202421256893.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-01-10
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

Traditional pipe installation methods are inefficient and prone to errors, making it difficult to accurately and quickly load magnetic steel products of different shapes into square pipes.

Method used

Automatic pipe loading equipment including vertical feeding assembly, material pushing mechanism and square pipe feeding assembly of conveyor belts, to ensure that the product enters the square pipe in a vertical state through conveyor belts and material pushing mechanisms, and to use stacking, feeding, positioning devices and insertion The rod device realizes precise pipe installation.

Benefits of technology

Improve production efficiency, ensure that the product remains accurate and stable during the pipe installation process, reduce deviation, and achieve accurate position loading of each square pipe, thereby improving the pipe installation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic tubing equipment, including conveyer belt vertical feeding assembly, material pushing mechanism and square tube feeding assembly, conveyer belt vertical feeding assembly includes: first conveyer belt and second conveyer belt, the product that moves from first conveyer belt to second conveyer belt is in the vertical state; the square tube feeding assembly comprises a stacking device, a feeding device, a positioning device and a carrying platform, and square tubes are moved to the carrying platform through the feeding device and fixed to the carrying platform through the positioning device. The pushing mechanism is arranged at the tail end of the second conveying belt and comprises a pushing plate, a pushing plate driving device and a pushing platform, and the products moving to the pushing platform are moved into the square pipe through the pushing plate. By the adoption of the conveying belt vertical feeding assembly, products can be output in a vertical state; by the adoption of the pushing mechanism, it can be guaranteed that products are stably and accurately pushed into the square pipe; and by adopting the square tube feeding assembly, it can be guaranteed that the position of each square tube is accurate.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic tube loading equipment, in particular to an automatic tube loading equipment. Background Art

[0002] In the process of automated packaging of magnetic steel products of various shapes, different quantities of magnetic steel materials need to be loaded into tubes to ensure that the final product can be packed accurately and quickly in the subsequent packaging process. Magnetic steel products have various shapes, and traditional tube loading methods are often inefficient and prone to errors.

[0003] The existing Chinese patent with publication number CN111617973A discloses an automatic tube loading machine, including a frame, a ceramic feeding mechanism arranged on the frame, an upper rotating detection mechanism arranged at the output end of the ceramic feeding mechanism, a material taking mechanism arranged between the ceramic feeding mechanism and the upper rotating detection mechanism, a lower rotating detection mechanism arranged at the output end of the upper rotating detection mechanism, and a rotating tube loading mechanism arranged at the output end of the lower rotating detection mechanism.

[0004] Therefore, the inventors believe that it is necessary to provide an automatic tube loading device so that magnetic steel products can be accurately loaded into square tubes in a uniform vertical state, thereby improving production efficiency. Utility Model Content

[0005] In view of the defects in the prior art, the purpose of the utility model is to provide an automatic tube loading device.

[0006] According to the utility model, an automatic tube loading device is provided, comprising: a conveyor belt vertical feeding assembly, a pushing mechanism and a square tube feeding assembly, wherein the conveyor belt vertical feeding assembly comprises: a first conveyor belt and a second conveyor belt, an inclined plate is arranged between the first conveyor belt and the second conveyor belt, the output end of the first conveyor belt is connected to the upper end of the inclined plate, the lower end of the inclined plate is connected to the input end of the second conveyor belt, and the product moved from the first conveyor belt to the second conveyor belt is in a vertical state;

[0007] The square tube feeding assembly comprises a stacking device, a feeding device, a positioning device and a loading platform. A plurality of square tubes are placed on the stacking device. The square tubes are moved to the loading platform by the feeding device and fixed on the loading platform by the positioning device.

[0008] The pushing mechanism is arranged at the end of the second conveyor belt, and includes a pushing plate, a pushing plate driving device and a pushing platform. The pushing platform is connected to the output end of the second conveyor belt, and the pushing plate driving device is transmission-connected to the pushing plate. The pushing plate can move along the axial direction of the square tube, and the product moved onto the pushing platform is moved into the square tube through the pushing plate.

[0009] Preferably, one or more guide devices are movably mounted on the first conveyor belt, the guide device located at the end of the first conveyor belt extends to above the inclined plate, the guide device comprises a guide plate and a mounting seat, the mounting seat is detachably mounted on the first conveyor belt, the guide plate is movably mounted on the mounting seat, and the guide plate can rotate around its connection.

[0010] Preferably, a baffle is movably mounted on the second conveyor belt, the baffle is arranged opposite to the inclined plate, and the distance between the baffle and the lower end of the inclined plate matches the thickness of the product.

[0011] Preferably, a guide clamp is movably installed on the second conveyor belt, and the guide clamp includes two vertical plates arranged opposite to each other, the two vertical plates are respectively abutted against the baffle and the inclined plate, a gap matching the thickness of the product is arranged between the two vertical plates, and the entrance width of the guide clamp is greater than the gap width.

[0012] Preferably, a steering device is provided on the guide splint, and the steering device includes a lever with adjustable height, and the distance between the bottom end of the lever and the second conveyor belt is greater than the width of the product and less than the length of the product.

[0013] Preferably, the pushing mechanism also includes a first material baffle, which is arranged opposite to the guide clamp plate, and the distance between the first material baffle and the guide clamp plate outlet matches the length of the product, and a second material baffle for product positioning is movably installed on the first material baffle.

[0014] Preferably, the pushing mechanism also includes an insertion rod device, which includes an insertion rod and an insertion rod driving device. The insertion rod device and the push plate are relatively arranged on both sides of the square tube. The insertion rod driving device is transmission-connected to the insertion rod. The insertion rod can move along the axial direction of the square tube. The insertion rod extends to the interior of the square tube and abuts against the product.

[0015] Preferably, the stacking device comprises two stacking frames which are arranged opposite to each other and have adjustable widths, and a plurality of the square tubes are stacked in sequence from top to bottom in the stacking device.

[0016] Preferably, the feeding device is arranged below the stacking device, and the feeding device includes two symmetrically arranged grabbing clamps, and the grabbing clamps can only clamp the square tube at the bottom of the stacking device. The feeding device also includes a grabbing clamp driving device, and the grabbing clamp driving device is transmission-connected to the grabbing clamp.

[0017] Preferably, the positioning device includes a positioning clamp and a positioning drive device, the positioning drive device is transmission connected to the positioning clamp, the positioning clamp can move in the vertical direction, the lower surface of the positioning clamp cooperates with the upper surface of the loading platform to clamp the square tube, and the positioning clamp is provided with a front positioning block and a rear positioning block, and the front positioning block and the rear positioning block are respectively arranged to fit the front and rear sides of the square tube.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] The utility model adopts a conveyor belt vertical feeding assembly, and there is no need to control the state of the product at the input end, and the product can be output in a vertical form in the same state, which helps to improve the efficiency of subsequent pipe installation; by adopting a pushing mechanism, it can ensure that the product is pushed into the square tube smoothly and accurately without deviation, thereby ensuring the efficiency of pipe installation; by adopting a square tube feeding assembly, it can ensure that the position of each square tube is accurate, thereby ensuring that the product can accurately enter the square tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0021] Figure 1 This is a schematic diagram of the structure of the automatic pipe loading equipment mainly embodied in the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the vertical feeding assembly of the conveyor belt mainly embodied in the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the pusher mechanism of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the square tube feeding assembly mainly embodied in the utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the positioning device mainly embodied in the utility model.

[0026] Reference numerals:

[0027] Conveyor belt vertical feeding component 1 Pushing mechanism 2 Square tube feeding component 3

[0028] Product 4 Square tube 5 First conveyor belt 11

[0029] Second conveyor belt 12 Inclined plate 13 Baffle plate 14

[0030] Guide clamp 15 Steering device 16 Push plate 21

[0031] First material baffle 22 Second material baffle 23 Insertion rod device 24

[0032] Stacking device 31 Feeding device 32 Positioning device 33 DETAILED DESCRIPTION

[0033] The utility model is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the utility model, but do not limit the utility model in any form. It should be pointed out that for those of ordinary skill in the art, several changes and improvements can be made without departing from the concept of the utility model. These all belong to the protection scope of the utility model.

[0034] like Figure 1-5 As shown, an automatic tube loading device provided by the utility model includes: a conveyor belt vertical feeding assembly 1, a pushing mechanism 2 and a square tube feeding assembly 3. The conveyor belt vertical feeding assembly 1 includes: a first conveyor belt 11 and a second conveyor belt 12, an inclined plate 13 is arranged between the first conveyor belt 11 and the second conveyor belt 12, the output end of the first conveyor belt 11 is connected to the upper end of the inclined plate 13, and the lower end of the inclined plate 13 is connected to the input end of the second conveyor belt 12, and the product 4 moved from the first conveyor belt 11 to the second conveyor belt 12 is in a vertical state; the square tube feeding assembly 3 includes a stacking device 31, A feeding device 32, a positioning device 33 and a loading platform, a stacking device 31 is provided with a plurality of square tubes 5, the square tubes 5 are moved to the loading platform by the feeding device 32, and are fixed on the loading platform by the positioning device 33; the pushing mechanism 2 is arranged at the end of the second conveyor belt 12, the pushing mechanism 2 includes a pushing plate 21, a pushing plate driving device and a pushing platform, the pushing platform is connected to the output end of the second conveyor belt 12, the pushing plate driving device is transmission-connected to the pushing plate 21, the pushing plate 21 can move along the axial direction of the square tube 5, and the product 4 moved to the pushing platform is moved into the square tube 5 by the pushing plate 21.

[0035] One or more guide devices are movably mounted on the first conveyor belt 11, and the guide device at the end of the first conveyor belt 11 extends above the inclined plate 13, so as to ensure that the product 4 moves onto the inclined plate 13. The guide device includes a guide plate and a mounting seat, the mounting seat is detachably mounted on the first conveyor belt 11, the guide plate is movably mounted on the mounting seat, and the guide plate can rotate around its connection.

[0036] A baffle 14 is movably installed on the second conveyor belt 12. The baffle 14 is arranged opposite to the inclined plate 13, and the distance between the lower ends of the baffle 14 and the inclined plate 13 matches the thickness of the product 4, which can ensure that the product 4 is in a vertical state after falling onto the second conveyor belt 12.

[0037] A guide splint 15 is movably installed on the second conveyor belt 12. The guide splint 15 includes two vertical plates arranged opposite to each other. The two vertical plates are respectively in contact with the baffle 14 and the inclined plate 13. A gap matching the thickness of the product 4 is provided between the two vertical plates, and the entrance width of the guide splint 15 is greater than the gap width. Even if the product 4 fails to complete the vertical state, it can still smoothly enter the gap of the guide splint 15.

[0038] A steering device 16 is provided on the guide splint 15, and the steering device 16 includes a lever with adjustable height. The distance between the bottom end of the lever and the second conveyor belt 12 is greater than the width of the product 4 and less than the length of the product 4, thereby ensuring that the product 4 is maintained in a horizontal direction in the length direction.

[0039] The lower surface of the push plate 21 is arranged to fit the pushing platform, and the height of the push plate 21 matches the width of the product 4. Through the control of the push plate driving device, the push plate 21 can only push the thickness of one product 4 at a time. The push plate driving device is also connected to a counter. When the number of pushed products reaches the internal capacity of the square tube 5, the push plate driving device can control the push plate 21 to push the products 4 that have not been pushed into the square tube 5 into the square tube 5 at one time. Therefore, the side of the push plate 21 close to the guide clamping plate 15 is set as a longer plane, which can ensure that in the process of long-distance pushing, it will not interfere with the following products 4.

[0040] The pushing mechanism 2 also includes a first material baffle 22, which is arranged opposite to the guide clamp 15, and the distance between the first material baffle 22 and the outlet of the guide clamp 15 matches the length of the product 4, which can ensure that the product 4 can be directly pushed into the interior of the square tube 5. A second material baffle 23 for product position limiting is movably installed on the first material baffle 22, which can prevent the product 4 from tipping over.

[0041] The pushing mechanism 2 also includes an insertion rod device 24, which includes an insertion rod and an insertion rod driving device. The insertion rod device 24 and the pushing plate 21 are relatively arranged on both sides of the square tube 5. The insertion rod driving device is transmission-connected to the insertion rod. The insertion rod can move along the axial direction of the square tube 5. The insertion rod extends to the inside of the square tube 5 and abuts against the product 4, which can prevent the product 4 inside the square tube 5 from tipping over.

[0042] The stacking device 31 includes two stacking frames which are arranged opposite to each other and have adjustable widths. A plurality of square tubes 5 are stacked in sequence from top to bottom in the stacking device 31 .

[0043] The feeding device 32 is arranged below the stacking device 31. The feeding device 32 includes two symmetrically arranged grippers, which can only grip the square tube 5 at the bottom of the stacking device 31. The feeding device 32 also includes a gripper drive device, which is connected to the gripper drive device. The loading platform is provided with a gripper groove, which can ensure that the gripper moves to a fixed position each time, thereby ensuring the position accuracy of the square tube 5.

[0044] The positioning device 33 includes a positioning clamp and a positioning drive device. The positioning drive device is transmission-connected to the positioning clamp. The positioning clamp can move in the vertical direction. The lower surface of the positioning clamp cooperates with the upper surface of the loading platform to clamp the square tube 5. The positioning clamp is provided with a front positioning block and a rear positioning block. The front positioning block and the rear positioning block are respectively arranged to fit the front and rear sides of the square tube 5.

[0045] The present application also includes a control device electrically connected to each component, and the control device can realize automatic pipe installation.

[0046] The working process of the present application is as follows: the product 4 starts to move from the input end of the first conveyor belt 11, is guided by multiple guide devices of the first conveyor belt 11, and moves to the inclined plate 13. The product 4 slides down from the inclined plate 13 to the second conveyor belt 12. After being blocked by the baffle 14, the product 4 becomes vertical and moves forward with the second conveyor belt 12 until it enters the gap of the guide clamp plate 15. Guided by the guide clamp plate 15, the product 4 moves to the output end of the second conveyor belt 12 while maintaining a vertical state, and then enters the pushing platform, and is pushed toward the direction of the square tube 5 by the push plate 21, and the product 4 is pushed into the inside of the square tube 5. At the same time, the rod insertion device 24 is inserted into the inside of the square tube 5, and the rod insertion device 24 cooperates with the push plate 21 to maintain the vertical state of the product 4 until the inside of the square tube 5 is completely filled. When the square tubes 5 are full, the gripper of the feeding device 32 grabs the bottom square tube 5 of the stacking device 31 and moves to the loading platform. At the same time, the positioning device 33 moves upward to release the square tube 5, and the gripper pushes the square tube 5 filled with products forward to the discharge end. The gripper places an empty square tube 5 on the loading platform, the positioning device 33 moves downward to fix the square tube 5, the gripper releases and retreats, and re-grips the bottom square tube 5 of the stacking device 31.

[0047] The present application is mainly applicable to products in the shape of rectangular parallelepiped, such as magnetic steel products, which need to be kept in the same direction when loaded into the square tube. The present application adopts a conveyor belt vertical feeding assembly 1, which can output the product 4 in a vertical form in the same state without controlling the state of the product 4 at the input end, which helps to improve the efficiency of subsequent tube loading. By adopting the pushing mechanism 2, it can ensure that the product 4 is pushed into the square tube 5 smoothly and accurately without deviation, thereby ensuring the efficiency of tube loading. By adopting the square tube feeding assembly 3, it can ensure that the position of each square tube 5 is accurate, thereby ensuring that the product 4 can accurately enter the square tube 5, and the square tube 5 can enter the loading platform in turn to perform the tube loading action. The continuous operation of the square tube feeding assembly 3 effectively improves the efficiency of tube loading.

[0048] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0049] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other at will.

Claims

1. An automatic tube loading device, characterized in that: include: A conveyor belt vertical feeding assembly (1), a pushing mechanism (2) and a square tube feeding assembly (3), wherein the conveyor belt vertical feeding assembly (1) comprises: a first conveyor belt (11) and a second conveyor belt (12), wherein an inclined plate (13) is provided between the first conveyor belt (11) and the second conveyor belt (12), wherein the output end of the first conveyor belt (11) is connected to the upper end of the inclined plate (13), and the lower end of the inclined plate (13) is connected to the input end of the second conveyor belt (12), and the product (4) moved from the first conveyor belt (11) to the second conveyor belt (12) is in a vertical state; The square tube feeding assembly (3) comprises a stacking device (31), a feeding device (32), a positioning device (33) and a loading platform; a plurality of square tubes (5) are placed on the stacking device (31); the square tubes (5) are moved to the loading platform by the feeding device (32) and are fixed to the loading platform by the positioning device (33); The pushing mechanism (2) is arranged at the end of the second conveyor belt (12), and comprises a pushing plate (21), a pushing plate driving device and a pushing platform. The pushing platform is connected to the output end of the second conveyor belt (12), and the pushing plate driving device is transmission-connected to the pushing plate (21). The pushing plate (21) can move along the axial direction of the square tube (5), and the product (4) moved onto the pushing platform is moved into the square tube (5) through the pushing plate (21).

2. The automatic tube loading equipment according to claim 1, characterized in that: One or more guide devices are movably mounted on the first conveyor belt (11); the guide device located at the end of the first conveyor belt (11) extends to above the inclined plate (13); the guide device comprises a guide plate and a mounting seat; the mounting seat is detachably mounted on the first conveyor belt (11); the guide plate is movably mounted on the mounting seat, and the guide plate can rotate around its connection.

3. The automatic tube loading equipment according to claim 1, characterized in that: A baffle (14) is movably mounted on the second conveyor belt (12); the baffle (14) is arranged opposite to the inclined plate (13); and the distance between the lower ends of the baffle (14) and the inclined plate (13) matches the thickness of the product (4).

4. The automatic tube loading equipment according to claim 3, characterized in that: A guide clamp (15) is movably mounted on the second conveyor belt (12), and the guide clamp (15) comprises two vertical plates arranged opposite to each other, the two vertical plates are respectively in contact with the baffle (14) and the inclined plate (13), a gap matching the thickness of the product (4) is arranged between the two vertical plates, and the inlet width of the guide clamp (15) is greater than the gap width.

5. The automatic tube loading equipment according to claim 4, characterized in that: The guide clamp plate (15) is provided with a steering device (16), and the steering device (16) comprises a lever with adjustable height, and the distance between the bottom end of the lever and the second conveyor belt (12) is greater than the width of the product (4) and less than the length of the product (4).

6. The automatic tube loading equipment according to claim 4, characterized in that: The pushing mechanism (2) further comprises a first material baffle (22), the first material baffle (22) being arranged opposite to the guide clamping plate (15), and the distance between the first material baffle (22) and the outlet of the guide clamping plate (15) matches the length of the product (4), and a second material baffle (23) for limiting the product is movably mounted on the first material baffle (22).

7. The automatic tube loading equipment according to claim 1, characterized in that: The pushing mechanism (2) also includes an insertion rod device (24), the insertion rod device (24) includes an insertion rod and an insertion rod driving device, the insertion rod device (24) and the pushing plate (21) are relatively arranged on both sides of the square tube (5), the insertion rod driving device is transmission-connected to the insertion rod, the insertion rod can move along the axial direction of the square tube (5), and the insertion rod extends to the interior of the square tube (5) and abuts against the product (4).

8. The automatic tube loading equipment according to claim 1, characterized in that: The stacking device (31) comprises two stacking frames which are arranged opposite to each other and have adjustable widths, and a plurality of the square tubes (5) are stacked in sequence from top to bottom in the stacking device (31).

9. The automatic tube loading equipment according to claim 8, characterized in that: The feeding device (32) is arranged below the stacking device (31), and the feeding device (32) comprises two symmetrically arranged grippers, and the grippers can only grip the square tube (5) at the bottom of the stacking device (31). The feeding device (32) also comprises a gripper driving device, and the gripper driving device is transmission-connected to the gripper.

10. The automatic tube loading equipment according to claim 1, characterized in that: The positioning device (33) comprises a positioning clamp and a positioning drive device, the positioning drive device is connected to the positioning clamp in a transmission manner, the positioning clamp can move in a vertical direction, the lower surface of the positioning clamp cooperates with the upper surface of the loading platform to clamp the square tube (5), and the positioning clamp is provided with a front positioning block and a rear positioning block, and the front positioning block and the rear positioning block are respectively arranged to fit the front and rear side surfaces of the square tube (5).

Citation Information

Patent Citations

  • Automatic pipe loader

    CN111617973A