Lifting assembly of movable production platform

By designing the lifting components of the mobile production platform, using the drive device and cleaning components to clean the dust on the wire rope, the problems of dust wear and shaking after use of the Atchison graphitization furnace are solved, extending the life of the wire rope and improving safety and stability sex.

CN222331481UActive Publication Date: 2025-01-10SHANGHAI JIAOLIAN INTELLIGENT TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202421208802.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-10
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

After use, the Atcheson graphitization furnace produces a large amount of dust, and dust particles fall on the wire rope, causing wear and safety hazards. The mobile platform is easily shaken during maintenance, affecting safety.

Method used

A lifting assembly for a mobile production platform is designed, including a support frame body, end beam walking device, lifting assembly and lifting platform. The lifting platform is driven up and down through the drive device, and a circular cleaning brush and gear system are arranged in the cleaning component. Clean the dust on the wire rope and fix the moving rod to avoid shaking.

Benefits of technology

It effectively extends the service life of the wire rope, improves safety and stability, ensures the normal operation of the wire rope, and avoids dust influence and shaking problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lifting assembly of a movable production platform, which relates to the technical field of lifting devices, and comprises a support frame body, end beam walking devices, a lifting assembly and a lifting platform, the end beam walking devices are connected to the bottoms of the two sides of the support frame body, and drive the support frame body to move along the direction of a hearth; the lifting assembly is installed on the supporting frame body, and the lifting platform is connected to one end of the lifting assembly. According to the lifting assembly of the movable production platform, the lifting platform can ascend and descend in a hearth, so that the working range of maintenance personnel is widened, meanwhile, the cleaning assembly on the lifting platform can clean a steel wire rope, and the problem that the steel wire rope cannot be cleaned during operation in the hearth is solved. The steel wire rope dust removal device has the advantages that the service life of the steel wire rope is prolonged, and the safety is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lifting devices, and more specifically to a lifting component of a mobile production platform. Background Art

[0002] Acheson graphitization furnace is a high-temperature electric furnace used to convert carbonaceous materials into artificial graphite. The design principle of this furnace is to load carbon billets and granular materials into a long furnace body made of refractory materials, which constitute a conductive furnace core.

[0003] Before and after the use of the Acheson graphitization furnace, a support platform will be set up for workers to move. The support platform has multiple uses: 1. It can provide workers with a convenient mobile platform when loading the crucible into the furnace to improve the workers' loading efficiency; 2. After the Acheson graphitization furnace is roasted, the internal residue needs to be cleaned. The support platform can be used to load the cleaned residue to improve the cleaning efficiency; 3. After the Acheson graphitization furnace is used, the internal sensor electrodes need to be maintained to improve the service life of the Acheson graphitization furnace.

[0004] When working inside the furnace, the mobile platform is usually moved by controlling the movement of a wire rope. For example, the Chinese patent with application number 202321039710.6 discloses a boiler furnace maintenance lifting platform, the structure of which includes a top frame, a maintenance platform, a lifting mechanism, an extension platform, and a plurality of first connecting rods. The first connecting rods are arranged at intervals around the maintenance platform. The upper end of each first connecting rod is connected to the top frame, and the lower end of each first connecting rod is connected to the maintenance platform. The lifting mechanism includes a winch and a traction rope. One end of the traction rope is connected to a suspension device preset at the top of the boiler, and the other end of the traction rope is wound around the winch. The maintenance platform includes a bottom frame and a plurality of load-bearing beams. The two ends of the load-bearing beams are respectively connected to two opposite frames of the bottom frame, and the winch is connected to the load-bearing beam. The boiler furnace maintenance lifting platform also has the following problems:

[0005] Since the Acheson graphitization furnace needs to be cleaned after use, a large amount of dust and other particles will be generated during the cleaning. After these dust particles fall on the wire rope, they will not only increase the wear of the wire rope, but also may affect its normal operation and even cause safety accidents. The mobile platform lacks a structure that can clean the dust that falls on the wire rope. At the same time, the platform is supported only by the wire rope on the top. During the movement, it will shake due to the movement of the maintenance personnel, which is not conducive to the safety of the maintenance personnel.

[0006] Therefore, it is necessary to propose a lifting component of a mobile production platform to solve the above problems. Utility Model Content

[0007] 1. Technical issues to be resolved

[0008] In view of the above problems, the utility model provides a lifting component for a mobile production platform; it has the function of maintaining the stable rise and fall of the lifting platform to avoid shaking, and at the same time, it can clean the wire rope to extend the service life of the wire rope.

[0009] (II) Technical solution

[0010] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0011] A lifting assembly of a mobile production platform, comprising a support frame, an end beam walking device, a lifting assembly and a lifting platform, wherein the end beam walking device is connected to the bottom of both sides of the support frame to drive the support frame to move along the furnace direction, the lifting assembly is installed on the support frame, the lifting platform is connected to one end of the lifting assembly, and the lifting assembly drives the lifting platform to move up and down on the support frame;

[0012] The support frame is composed of a crossbeam, a platform support device, a guide assembly and a lifting frame. The bottoms of both ends of the crossbeam are connected to the end beam walking device, the platform support device is vertically connected to the middle of the crossbeam, the lifting frame is connected to one side of the platform support device, and the guide assembly is connected to the top of the platform support device;

[0013] The lifting assembly is composed of a driving device, a cleaning assembly and a steel wire rope, the steel wire rope passes through the middle of the cleaning assembly, the two sides of the crossbeam are symmetrically connected with support plates, the driving device is fixed to the support plate, the output end of the driving device is fixedly connected to a drum, one end of the steel wire rope is connected to the drum, the other end of the steel wire rope passes through the guide assembly and is connected to the lifting platform, and the cleaning assembly is fixed to the top of the side wall of the platform support device;

[0014] The cleaning assembly includes a fixed frame, a cleaning bucket and a collecting bucket fixed on the fixed frame, a driving gear is rotatably connected to the outer wall of the cleaning bucket, an upper gear meshing with the driving gear is connected to the top of the cleaning bucket, a planetary gear is connected to the bottom of the upper gear, a gear ring is connected to the inner wall of the cleaning bucket, the planetary gear is meshing with the gear ring, and a circular cleaning brush in contact with the wire rope is connected to the bottom of the planetary gear.

[0015] Preferably, the guide assembly comprises symmetrically arranged rollers and a wheel frame, wherein a transmission assembly is connected to one of the rollers, and the other end of the transmission assembly is connected to a driving gear.

[0016] Preferably, the top of the collecting barrel is connected with a connecting column extending into the cleaning barrel, the outer wall of the connecting column is rotatably connected with a lower gear, the lower gear rotates at the bottom of the cleaning barrel, and drop holes are provided on the collecting barrel and the lower gear.

[0017] Preferably, a shift lever is connected to the top of the outer wall of the connecting column, and the bottom of the shift lever is rotatably connected to the lower gear.

[0018] Preferably, the collecting bucket consists of a front cover and a rear cover, and the front cover and the rear cover are connected by a hinge.

[0019] Preferably, the four corners of the lifting platform are connected with moving rods, and the moving rods move up and down along the lifting frame.

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] 1. This device is provided with a lifting component. Driven by a driving device, the lifting platform can rise and fall in the furnace, thereby improving the working range of the maintenance personnel. At the same time, the cleaning component on the lifting platform can clean the wire rope, solving the problem that dust particles fall on the wire rope during operation in the furnace and cause wear to the wire rope, thereby extending the service life of the wire rope and improving safety.

[0022] 2. The device is provided with moving rods, which are fixed on the four sides of the lifting platform to enable the lifting platform to move only up and down, so as to avoid the lifting platform shaking due to the movement of maintenance personnel when working in the furnace, thereby improving the stability of the lifting platform. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0024] Figure 2 It is a three-dimensional schematic diagram of the connection structure between the lifting assembly and the crossbeam in the utility model;

[0025] Figure 3 It is a three-dimensional schematic diagram of the connection structure between the cleaning component and the platform support device in the utility model;

[0026] Figure 4 It is a three-dimensional cross-sectional schematic diagram of the connection structure between the cleaning barrel and the upper gear in the utility model;

[0027] Figure 5 It is a three-dimensional schematic diagram of the connection structure between the collecting bucket and the lower gear in the utility model;

[0028] Figure 6 It is a three-dimensional schematic diagram of the connection structure between the moving rod and the lifting frame in the utility model.

[0029] Reference numerals:

[0030] 101. Support frame; 102. End beam walking device; 103. Lifting assembly; 104. Lifting platform; 105. Crossbeam; 106. Platform supporting device; 107. Guide assembly; 108. Lifting frame; 109. Driving device; 110. Cleaning assembly; 111. Wire rope; 112. Support plate; 113. Reel; 114. Fixed frame; 115. Cleaning bucket; 116. Collecting bucket; 117. Driving gear; 118. Upper gear; 119. Planetary gear; 120. Gear ring; 121. Circular cleaning brush; 122. Roller; 123. Wheel frame; 124. Transmission assembly; 125. Connecting column; 126. Lower gear; 127. Dropping hole; 128. Shift rod; 129. Moving rod. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] See also Figure 1-6 , a lifting component of a mobile production platform, including a support frame 101, an end beam walking device 102, a lifting component 103 and a lifting platform 104. The top two sides of the Acheson graphitization furnace are provided with driving tracks parallel to it. The support frame 101 is driven by the end beam walking device 102 to move axially along the direction of the furnace. The end beam walking device 102 is connected to the bottom of both sides of the support frame 101. A reduction motor is arranged on the end beam walking device 102. The output end of the reduction motor is connected to a moving wheel to drive it to move. This is a mature device and will not be described in detail here. The support frame 101 is driven to move along the direction of the furnace. The lifting component 103 is installed on the support frame 101;

[0033] Specifically, the lifting assembly 103 is connected to the lifting platform 104, and is driven by the driving device 109 to drive the lifting platform 104 to move up and down, so that it can be extended into the interior of the furnace. The end beam walking device 102 drives the lifting platform 104 to move along the axial direction of the furnace to expand the working range of the maintenance personnel. The lifting platform 104 is connected to one end of the lifting assembly 103, and the lifting assembly 103 drives the lifting platform 104 to move up and down on the support frame 101;

[0034] The support frame 101 is composed of a crossbeam 105, a platform support device 106, a guide assembly 107 and a lifting frame 108. A cable collection device is also installed on one side of the support frame 101 for storing cables. The bottoms of both ends of the crossbeam 105 are connected to the end beam walking device 102. The platform support device 106 is vertically connected to the middle of the crossbeam 105. The platform support device 106 is vertically arranged on the crossbeam 105, and the guide assembly 107 is arranged on the top. The lifting frame 108 is arranged on one side. The moving rods 129 at the four corners of the lifting platform 104 move up and down in the lifting frame 108. The lifting frame 108 is connected to one side of the platform support device 106, and the guide assembly 107 is connected to the top of the platform support device 106.

[0035] The lifting assembly 103 is composed of a driving device 109, a cleaning assembly 110 and a wire rope 111. The driving device 109 is a device that can provide rotational power, preferably a reduction motor, and needs to have a protection level of IP65 or above, an insulation level of H or above, and needs to be able to withstand a high temperature of 150 degrees continuously. The wire rope 111 passes through the middle of the cleaning assembly 110. The two sides of the crossbeam 105 are symmetrically connected to support plates 112. The driving device 109 is fixed on the support plate 112. The output end of the driving device 109 is fixedly connected to The reel 113, the wire rope 111 is wound on the reel 113, specifically, the other end of the wire rope 111 is connected to the moving rods 129 at the four corners of the lifting platform 104, one end of the wire rope 111 is connected to the reel 113, and the other end of the wire rope 111 passes through the guide assembly 107 and is connected to the lifting platform 104. The interior of the lifting platform 104 is filled with heat-insulating materials to prevent high temperature from affecting the operator during operation. The cleaning assembly 110 is fixed to the top of the side wall of the platform support device 106;

[0036] The cleaning assembly 110 includes a fixing frame 114, a cleaning bucket 115 and a collecting bucket 116 fixed on the fixing frame 114. The circular cleaning brush 121 inside the cleaning bucket 115 performs a rotational cleaning function on the wire rope 111 to clean off dust particles and the like that fall on the wire rope. The dust particles that fall are blocked by the gear lever 128 and fall into the collecting bucket 116. It should be noted that the wire rope 111 passes through the cleaning assembly 110 and does not come into contact with the upper gear 118, the cleaning bucket 115, the collecting bucket 116 and the connecting column 125, but only comes into contact with the circular cleaning brush 121. The outer wall of the cleaning bucket 115 is rotatably connected to an active gear 117, the top of the cleaning barrel 115 is connected to an upper gear 118 meshing with the driving gear 117, the bottom of the upper gear 118 is connected to a planetary gear 119, the roller 122 drives the driving gear 117 to rotate through a transmission assembly 124, and when the driving gear 117 rotates, it drives the upper gear 118 and the lower gear 126 to rotate, and the inner wall of the cleaning barrel 115 is connected to a gear ring 120, and the planetary gear 119 is meshingly connected to the gear ring 120, and the bottom of the planetary gear 119 is connected to a circular cleaning brush 121 in contact with the wire rope 111, and the circular cleaning brush 121 is in contact with the surface of the wire rope 111, and the dust is cleaned off by rotation.

[0037] Specifically, the guide assembly 107 includes symmetrically arranged rollers 122 and a wheel frame 123, and the transmission assembly 124 is arranged on the roller 122 on the side close to the cleaning assembly 110. The transmission assembly 124 is composed of a pulley and a belt, or is arranged as a sprocket and a chain. The transmission assembly 124 is connected to one of the rollers 122, and the other end of the transmission assembly 124 is connected to the driving gear 117.

[0038] Specifically, the top of the collecting barrel 116 is connected to a connecting column 125 extending into the cleaning barrel 115, and the upper surface of the lower gear 126 is located at the bottom of the cleaning barrel 115. When dust falls on the lower gear 126, it will rotate with it, and will be blocked by the gear lever 128 during the rotation process, thereby falling into the collecting barrel 116 through the drop hole 127. The lower gear 126 is rotatably connected to the outer wall of the connecting column 125, and the lower gear 126 rotates at the bottom of the cleaning barrel 115. Drop holes 127 are provided on the collecting barrel 116 and the lower gear 126, and the drop hole 127 at the top of the collecting barrel 116 is larger than the drop hole 127 of the lower gear 126.

[0039] Specifically, a shift rod 128 is connected to the top of the outer wall of the connecting column 125 , one end of the shift rod 128 is fixed to the connecting column 125 , and the other end is connected to the inner wall of the cleaning bucket 115 . The bottom of the shift rod 128 is rotatably connected to the lower gear 126 .

[0040] Specifically, the collection barrel 116 is composed of a front cover and a rear cover. The collection barrel 116 can be opened by a hinge so that the inside thereof can be cleaned. The front cover and the rear cover are connected by a hinge.

[0041] Specifically, the four corners of the lifting platform 104 are connected with moving rods 129 , which play a guiding role so that the lifting platform 104 will not shake when it is lifted or lowered. The moving rods 129 move up and down along the lifting frame 108 .

[0042] In this embodiment, traveling tracks parallel to the furnace are installed on both sides of the Acheson graphitization furnace for the movement of the end beam traveling device 102. A reducer is installed on the end beam traveling device 102 to drive the support frame 101 to move, so that the entire equipment can move along the axial direction of the furnace to expand the working area of ​​the operator. Pedals are provided on both sides of the support frame 101, and guardrails are connected to the pedals to increase safety. A control cabinet and a cable harness automatic winding device are installed on one end of the crossbeam 105.

[0043] After the maintenance personnel enter the lifting platform 104, the lifting platform 104 can be moved downward by driving the lifting assembly 103, so that work inside the furnace can be carried out.

[0044] When the furnace is cleaned and the lifting platform 104 is raised, the wire rope 111 needs to be cleaned, and the output end of the driving device 109 drives the drum 113 to rotate. When the drum 113 rotates, the wire rope 111 can be wound around the drum wall, and the other end of the wire rope 111 drives the lifting platform 104 to move upward. When the wire rope 111 passes through the guide assembly 107, it will drive the roller 122 on the guide assembly 107 to rotate, and the roller 122 drives the driving gear 117 to rotate through the transmission assembly 124. The driving gear 117 is connected to the upper gear 118 and the lower gear 126 through meshing, and drives it to rotate. The upper gear 118 drives the planetary gear 119 at the bottom to rotate along the axis. When the planetary gear 119 moves, it will contact the gear ring 120, thereby generating self-rotation, and drive the circular cleaning brush 121 at the bottom to rotate, thereby cleaning the wire rope 111.

[0045] The fallen dust will accumulate on the top of the lower gear 126, and the lower gear 126 will also rotate driven by the active gear 117, thereby driving the accumulated dust to rotate along the axis. When it moves to the position of the gear lever 128, it will be blocked by the gear lever 128, and thus fall from the drop hole 127 to the collection barrel 116 at the bottom. The dust collected in the collection barrel 116 is easy for maintenance personnel to clean.

[0046] One side of the collection barrel 116 is a hinge, and the other side is a buckle, and the collection barrel 116 can be opened by the buckle to clean the inside.

[0047] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the protection scope required by the present invention.

Claims

1. A lifting assembly for a mobile production platform, characterized in that: The invention comprises a support frame (101), an end beam walking device (102), a lifting assembly (103) and a lifting platform (104); the end beam walking device (102) is connected to the bottom of both sides of the support frame (101) to drive the support frame (101) to move along the furnace direction; the lifting assembly (103) is installed on the support frame (101); the lifting platform (104) is connected to one end of the lifting assembly (103); and the lifting assembly (103) drives the lifting platform (104) to move up and down on the support frame (101); The support frame (101) is composed of a crossbeam (105), a platform support device (106), a guide assembly (107) and a lifting frame (108); the bottoms of both ends of the crossbeam (105) are connected to the end beam walking device (102); the platform support device (106) is vertically connected to the middle of the crossbeam (105); the lifting frame (108) is connected to one side of the platform support device (106); and the guide assembly (107) is connected to the top of the platform support device (106); The lifting assembly (103) is composed of a driving device (109), a cleaning assembly (110) and a steel wire rope (111); the steel wire rope (111) passes through the middle of the cleaning assembly (110); support plates (112) are symmetrically connected to both sides of the crossbeam (105); the driving device (109) is fixed to the support plate (112); the output end of the driving device (109) is fixedly connected to a reel (113); one end of the steel wire rope (111) is connected to the reel (113); the other end of the steel wire rope (111) passes through the guide assembly (107) and is connected to the lifting platform (104); the cleaning assembly (110) is fixed to the top of the side wall of the platform support device (106); The cleaning assembly (110) comprises a fixing frame (114), a cleaning bucket (115) and a collecting bucket (116) fixed on the fixing frame (114); a driving gear (117) is rotatably connected to the outer wall of the cleaning bucket (115); an upper gear (118) meshingly connected to the driving gear (117) is connected to the top of the cleaning bucket (115); a planetary gear (119) is connected to the bottom of the upper gear (118); a gear ring (120) is connected to the inner wall of the cleaning bucket (115); the planetary gear (119) is meshingly connected to the gear ring (120); and a circular cleaning brush (121) in contact with the steel wire rope (111) is connected to the bottom of the planetary gear (119).

2. A lifting assembly for a mobile production platform according to claim 1, characterized in that: The guide assembly (107) comprises symmetrically arranged rollers (122) and a wheel frame (123), wherein one of the rollers (122) is connected to a transmission assembly (124), and the other end of the transmission assembly (124) is connected to a driving gear (117).

3. The lifting assembly of a mobile production platform according to claim 1, characterized in that: The top of the collecting barrel (116) is connected to a connecting column (125) extending into the cleaning barrel (115); a lower gear (126) is rotatably connected to the outer wall of the connecting column (125); the lower gear (126) rotates at the bottom of the cleaning barrel (115); and a material drop hole (127) is provided on the top of the collecting barrel (116) and the lower gear (126).

4. A lifting assembly for a mobile production platform according to claim 3, characterized in that: A shift rod (128) is connected to the top of the outer wall of the connecting column (125), and the bottom of the shift rod (128) is rotatably connected to the lower gear (126).

5. The lifting assembly of a mobile production platform according to claim 4, characterized in that: The collecting bucket (116) consists of a front cover and a rear cover, and the front cover and the rear cover are connected by a hinge.

6. The lifting assembly of a mobile production platform according to claim 1, characterized in that: The four corners of the lifting platform (104) are connected to moving rods (129), and the moving rods (129) move up and down along the lifting frame (108).

Citation Information

Patent Citations

  • Lifting platform for overhauling boiler furnace

    CN219991088U