Electric hydraulic actuator
By integrating monitoring and installation components in the electro-hydraulic actuator, real-time detection and early warning of faults is achieved, the installation and maintenance process is simplified, and the problem of failure affecting the operation and installation of equipment in the existing technology is solved, and the capability of equipment is improved Maintenance and intelligence level.
Patent Information
- Application Number
- CN202420852307.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-23
AI Technical Summary
Existing electro-hydraulic actuators are likely to affect equipment operation due to failure after long-term use, and the installation and maintenance process is cumbersome, affecting production efficiency.
An electro-hydraulic actuator including monitoring components and installation components is designed. The monitoring components detect faults in real time and issue early warnings through sensors, communication modules and warning modules. The installation components are quickly installed and removed through L-shaped connecting frames and limit top plates.
It realizes timely reminders and early warnings of faults, improves the maintainability and intelligence of the equipment, simplifies the installation and maintenance process, and ensures the stable operation and rapid maintenance of the actuator.
Smart Images

Figure CN222334142U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of actuators, in particular to an electric hydraulic actuator. Background Art
[0002] The electro-hydraulic actuator is a mechatronic device that uses an electric motor to drive a hydraulic pump to convert electrical energy into hydraulic energy, thereby controlling the movement, position, force and other parameters of mechanical equipment. The device has the advantages of being silent, low maintenance cost, reliable and stable, and widely applicable, and is widely used in buildings, industrial sites, environmental protection projects and other fields.
[0003] However, when an existing electric hydraulic actuator fails, since there is no monitoring component or reminder device installed inside, after a long period of use, the failure of the electric hydraulic actuator may affect the use and production of the equipment, thereby affecting the use. In addition, the installation method of the existing electric hydraulic actuator is relatively cumbersome. After inspection and maintenance, the installation takes a long time, which affects the production efficiency. In order to solve the above problems, while facilitating the rapid installation and disassembly of the electric hydraulic actuator, facilitating its maintenance and overhaul, an early warning function is added to facilitate the use of the electric hydraulic actuator. For this purpose, an electric hydraulic actuator is proposed. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the utility model provides an electric hydraulic actuator to solve the above-mentioned problems.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electric hydraulic actuator, comprising an actuator and a connecting seat, a connecting seat being fixedly installed on one side of the actuator, the actuator comprising a motor, a hydraulic pump, a hydraulic cylinder and an actuator rod, the motor being fixedly installed on the top of the hydraulic pump, a hydraulic cylinder for driving being fixedly installed on the bottom of the hydraulic pump, an actuator rod being slidably installed on the bottom of the actuator, one end of the actuator rod being arranged inside the hydraulic cylinder, and further comprising:
[0008] A monitoring component, which is arranged on one side of the motor and is used to detect the overall condition of the actuator;
[0009] The mounting assembly is arranged on one side of the connecting seat and is used for quick connection and disassembly.
[0010] Preferably, the monitoring component includes an integrated shell, a sensor module, a communication module, a control module and a warning module. The sensor module, communication module and control module are all integrated and installed inside the integrated shell. The warning module is installed on one side of the outer wall of the integrated shell. The sensor module, communication module and warning module are all electrically connected to the control module.
[0011] Preferably, the sensor module includes a displacement sensor, a pressure sensor and a flow sensor, the displacement sensor is used to monitor the displacement or position of the actuator output shaft in real time, the pressure sensor is used to detect pressure changes in the hydraulic system, and the flow sensor is used to monitor the flow of liquid in the hydraulic system.
[0012] Preferably, the communication module includes an output end and a receiving end, and the types of signals sent and received by the output end and the receiving end include but are not limited to infrared signals, Bluetooth signals and digital signals.
[0013] Preferably, the warning module includes a buzzer, a warning light and a storage device, the buzzer and the warning light are fixedly mounted on an outer wall surface of one side of the integrated shell, and the buzzer and the warning light are electrically connected to the storage device, and the storage device is electrically connected to the control module.
[0014] Preferably, the installation assembly includes a connecting frame, an execution groove and an installation slide groove. The connecting frame is L-shaped as a whole. An execution groove for its work is opened at the position of the bottom of the connecting frame corresponding to the execution rod. An installation slide groove for its installation is opened at the position of the connecting frame corresponding to the connecting seat. The connecting frame is fixed on one side of the device by screws.
[0015] Preferably, a limiting top plate for limiting and fixing is also provided on the top of the connecting frame, and the limiting top plate is fixedly mounted to the connecting frame by screws.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides an electric hydraulic actuator with the following beneficial effects:
[0018] 1. For this electric hydraulic actuator, the data collected in real time by the sensor module is transmitted to the control module through the communication module. The control module performs fault analysis according to the preset algorithm. Once an abnormal situation is detected, the control module will trigger the warning module and sound an alarm through the sound and light alarm device to remind the operator to deal with it in time, effectively preventing the fault from expanding.
[0019] 2. The communication module of the electric hydraulic actuator supports the sending and receiving of multiple signal types, including infrared signals, Bluetooth signals and digital signals, so that the electric hydraulic actuator can be flexibly connected with other devices or systems to achieve remote monitoring and fault diagnosis, thereby improving the maintainability and intelligence level of the equipment.
[0020] 3. When the electric hydraulic actuator is in use, the cooperation between the limit top plate and the L-shaped connecting frame can effectively ensure the stability of the actuator during operation. The setting of the execution slot can avoid affecting the normal operation of the actuator, and it is more convenient and quick during installation and disassembly, and more convenient for the use during the inspection and maintenance of the actuator. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 It is a data transmission guide map for monitoring components of the utility model;
[0023] Figure 3 This is a schematic diagram of the installation component structure of the utility model.
[0024] In the figure: 1. actuator; 2. connecting seat; 3. electric motor; 4. hydraulic pump; 5. hydraulic cylinder; 6. actuator rod; 7. integrated housing; 8. displacement sensor; 9. pressure sensor; 10. flow sensor; 11. output end; 12. receiving end; 13. buzzer; 14. warning light; 15. storage; 16. connecting frame; 17. actuator slot; 18. mounting slide slot; 19. limit top plate. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-3 The electric hydraulic actuator comprises an actuator 1 and a connecting seat 2. The connecting seat 2 is fixedly installed on one side of the actuator 1. The actuator 1 comprises a motor 3, a hydraulic pump 4, a hydraulic cylinder 5 and an actuator rod 6. The motor 3 is fixedly installed on the top of the hydraulic pump 4. The hydraulic cylinder 5 for driving is fixedly installed on the bottom of the hydraulic pump 4. The actuator rod 6 is slidably installed on the bottom of the actuator 1. One end of the actuator rod 6 is arranged inside the hydraulic cylinder 5. The actuator 1 also comprises:
[0027] A monitoring component, which is arranged on one side of the motor 3 and is used to detect the overall condition of the actuator 1;
[0028] The mounting assembly is arranged on one side of the connecting seat 2 and is used for quick connection and disassembly.
[0029] Furthermore, the monitoring component includes an integrated shell 7, a sensor module, a communication module, a control module and a warning module. The sensor module, the communication module and the control module are all integrated and installed inside the integrated shell 7. The warning module is installed on an outer wall surface of one side of the integrated shell 7. The sensor module, the communication module and the warning module are all electrically connected to the control module.
[0030] Furthermore, the sensor module includes a displacement sensor 8, a pressure sensor 9 and a flow sensor 10. The displacement sensor 8 is used to monitor the displacement or position of the actuator output shaft in real time, the pressure sensor 9 is used to detect pressure changes in the hydraulic system, and the flow sensor 10 is used to monitor the flow of liquid in the hydraulic system.
[0031] Furthermore, the communication module includes an output terminal 11 and a receiving terminal 12. The types of signals sent and received by the output terminal 11 and the receiving terminal 12 include but are not limited to infrared signals, Bluetooth signals and digital signals.
[0032] Furthermore, the warning module includes a buzzer 13, a warning light 14 and a storage 15. The buzzer 13 and the warning light 14 are fixedly mounted on an outer wall surface of one side of the integrated shell 7, and the buzzer 13 and the warning light 14 are electrically connected to the storage 15, and the storage 15 is electrically connected to the control module.
[0033] like Figure 2 As shown, when in use, when the displacement sensor 8, the pressure sensor 9 or the flow sensor 10 senses that there is a problem with the operation of the corresponding component, the fault data will be sent to the inside of the sensor module, and then transmitted to the inside of the control module via the electrical connection between the sensor module and the control module. After being analyzed and processed by the control module, it is transmitted to the communication module, and then the signal is transmitted to the designated monitoring point via the output terminal 11 inside the communication module. After the monitoring point receives the fault signal, it will send out a warning signal, which is received by the receiving terminal 12 and retransmitted to the inside of the control module. Then, the warning signal is transmitted to the storage 15 of the warning module via the control module. While recording and storing through the storage 15, the buzzer 13 and the warning light 14 are started to warn the outside world with sound and light alarms, thereby giving an early warning, so as to provide a warning to the outside world when there is a problem in the operation of the actuator 1, so as to carry out inspection and maintenance on it, and avoid greater production accidents caused by faulty operation, which is more practical.
[0034] Furthermore, the installation assembly includes a connecting frame 16, an execution groove 17 and an installation slide groove 18. The connecting frame 16 is L-shaped as a whole. The bottom of the connecting frame 16 corresponds to the position of the execution rod 6 and is provided with an execution groove 17 for its work. The position of the connecting frame 16 corresponds to the connecting seat 2 and is provided with an installation slide groove 18 for its installation. The connecting frame 16 is fixed on one side of the device by screws.
[0035] Furthermore, a limiting top plate 19 for limiting and fixing is also provided on the top of the connecting frame 16, and the limiting top plate 19 is fixedly installed with the connecting frame 16 by screws. When installing the actuator 1, the limiting top plate 19 on the top of the connecting frame 16 is first removed, and then the connecting seat 2 fixedly installed on the back side of the actuator 1 is aligned with the mounting slide groove 18 provided on the connecting frame 16, and the actuator 1 is installed on the connecting frame 16 by sliding, and then the limiting top plate 19 is plugged into the top of the connecting frame 16, and then the limiting top plate 19 and the connecting frame 16 are connected and fixed by screws to complete the installation. When in use, the cooperation between the limiting top plate 19 and the L-shaped connecting frame 16 can effectively ensure the stability of the actuator 1 during operation, and the setting of the execution groove 17 can prevent it from affecting the normal operation of the actuator 1, and it is more convenient and quick during installation and disassembly, and more convenient for use during inspection and maintenance of the actuator 1.
[0036] The above-mentioned displacement sensor 8, pressure sensor 9, flow sensor 10, output end 11 and receiving end 12 are all existing structures, so the specific structures are not repeated in the above text.
[0037] Instructions
[0038] When in use, first fix the connecting frame 16 in the specified position by screws, then remove the limiting top plate 19 on the top of the connecting frame 16, and then align the connecting seat 2 fixedly installed on the back side of the actuator 1 with the installation slide groove 18 opened on the connecting frame 16, and install the actuator 1 on the connecting frame 16 by sliding, and then plug the limiting top plate 19 with the top of the connecting frame 16, and then connect and fix the limiting top plate 19 and the connecting frame 16 by screws to complete the installation. When in use, the cooperation between the limiting top plate 19 and the L-shaped connecting frame 16 can effectively ensure the stability of the actuator 1 during operation, and the setting of the execution groove 17 can prevent it from affecting the normal operation of the actuator 1, and then it can start working. After a period of operation, when the displacement sensor 8, pressure sensor 9 or flow sensor 10 senses that there is a problem with the operation of the corresponding component, it will send the fault data to the inside of the sensor module, and then through the electrical connection between the sensor module and the control module The signal is connected to the inside of the control module, and after being analyzed and processed by the control module, it is transmitted to the communication module, and then the signal is transmitted to the designated monitoring point through the output terminal 11 inside the communication module. After the monitoring point receives the fault signal, it will send out a warning signal, which is received by the receiving terminal 12 and retransmitted to the inside of the control module, and then the warning signal is transmitted to the storage 15 of the warning module through the control module. While recording and storing through the storage 15, the buzzer 13 and the warning light 14 are started to give an audible and visual alarm to the outside world, thereby giving an early warning, so that when there is a problem in the operation of the actuator 1, it is convenient to give a warning to the outside world, so as to inspect and maintain it, and avoid greater production accidents caused by faulty operation. The device cooperates with each other between the above-mentioned structures, and while facilitating the rapid installation and disassembly of the electric hydraulic actuator, facilitating its maintenance and inspection, an early warning function is added, thereby facilitating the use of the electric hydraulic actuator, which is more practical.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An electric hydraulic actuator, comprising an actuator (1) and a connecting seat (2), wherein the connecting seat (2) is fixedly mounted on one side of the actuator (1), the actuator (1) comprises an electric motor (3), a hydraulic pump (4), a hydraulic cylinder (5) and an actuator rod (6), the electric motor (3) is fixedly mounted on the top of the hydraulic pump (4), a hydraulic cylinder (5) for driving is fixedly mounted on the bottom of the hydraulic pump (4), an actuator rod (6) is slidably mounted on the bottom of the actuator (1), one end of the actuator rod (6) is arranged inside the hydraulic cylinder (5), and is characterized in that: Also includes: A monitoring component, the monitoring component being arranged on one side of the motor (3) and being used to detect the overall condition of the actuator (1); An installation component is arranged on one side of the connection seat (2), and is used for quick connection and disassembly.
2. The electro-hydraulic actuator according to claim 1, characterized in that: The monitoring component comprises an integrated housing (7), a sensor module, a communication module, a control module and a warning module, wherein the sensor module, the communication module and the control module are all integrated and installed inside the integrated housing (7), and the warning module is installed on an outer wall surface of one side of the integrated housing (7), and the sensor module, the communication module and the warning module are all electrically connected to the control module.
3. The electro-hydraulic actuator according to claim 2, characterized in that: The sensor module comprises a displacement sensor (8), a pressure sensor (9) and a flow sensor (10); the displacement sensor (8) is used to monitor the displacement or position of the actuator output shaft in real time; the pressure sensor (9) is used to detect pressure changes in the hydraulic system; and the flow sensor (10) is used to monitor the flow of liquid in the hydraulic system.
4. The electro-hydraulic actuator according to claim 2, characterized in that: The communication module comprises an output end (11) and a receiving end (12), and the types of signals sent and received by the output end (11) and the receiving end (12) include but are not limited to infrared signals, Bluetooth signals and digital signals.
5. The electro-hydraulic actuator according to claim 2, characterized in that: The warning module comprises a buzzer (13), a warning light (14) and a storage (15); the buzzer (13) and the warning light (14) are both fixedly mounted on an outer wall surface of one side of the integrated housing (7); the buzzer (13) and the warning light (14) are both electrically connected to the storage (15); and the storage (15) is electrically connected to the control module.
6. The electro-hydraulic actuator according to claim 1, characterized in that: The installation assembly comprises a connecting frame (16), an execution slot (17) and an installation slide slot (18); the connecting frame (16) is L-shaped as a whole; an execution slot (17) for operation of the connecting frame (16) is provided at a position corresponding to the execution rod (6); a installation slide slot (18) for installation of the connecting frame (16) is provided at a position corresponding to the connection seat (2); and the connecting frame (16) is fixedly installed on one side of the device by screws.
7. The electro-hydraulic actuator according to claim 6, characterized in that: A limiting top plate (19) for limiting and fixing is also provided on the top of the connecting frame (16); the limiting top plate (19) is fixedly mounted to the connecting frame (16) by means of screws.