Corrugated pipe compensator with vibration and noise reduction effects
By designing a bellows compensator with buffer noise reduction device and vacuum sound insulation cavity, the problem of traditional compensators affecting the bellows bending performance and difficulty in achieving vibration and noise reduction at the same time is solved, and flexible connections and effective noise reduction are achieved.
Patent Information
- Application Number
- CN202420614342.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-03-28
AI Technical Summary
Traditional compensators will affect the bending performance of the bellows when used, and it is difficult to achieve both vibration and noise reduction effects.
A bellows compensator including a central limit sleeve, vibration-absorbing spring, a fixing frame, a buffer noise reduction device and a vacuum sound insulation cavity is designed to reduce vibration and noise propagation through a flexible connection and buffering structure.
The design retains the bend performance of the bellows and effectively reduces noise propagation through vibration-absorbing springs and vacuum sound insulation chambers, improving noise reduction capabilities.
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Figure CN222334814U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical equipment, in particular to a bellows compensator with vibration reduction and noise reduction effects. Background Art
[0002] Bellows mainly include metal bellows, bellows expansion joints, bellows heat exchange tubes, diaphragm boxes and metal hoses. Metal bellows are mainly used to compensate for pipeline thermal deformation, shock absorption, and absorption of pipeline settlement deformation, and are widely used in petrochemical, instrumentation, aerospace, chemical, electric power, water conservancy, metallurgy and other industries. Plastic and other materials of bellows play an irreplaceable role in the fields of medium transportation, power threading, machine tools, home appliances, etc. When using bellows, due to the shortcomings of their own structure or the requirements of the working environment, compensators need to be installed to compensate for the structural function of the bellows.
[0003] When in use, traditional compensators are usually fixed with rigid guide rod bolts, which will affect the original bending performance of the bellows to a certain extent. At the same time, it may cause loud noise when the bellows is vibrated, and it is difficult to achieve both vibration reduction and noise reduction at the same time. For this reason, the utility model proposes a bellows compensator with vibration reduction and noise reduction effects to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a bellows compensator with vibration reduction and noise reduction effects to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bellows compensator with vibration reduction and noise reduction effects, comprising a middle limit sleeve, wherein the upper and lower ends of the middle limit sleeve are fixedly connected to a plurality of vibration reduction springs, and the end of the vibration reduction spring is fixedly connected to a fixing frame; a bellows, wherein the upper end of the bellows is fixedly connected to a connecting flange, and the bottom end of the connecting flange is connected to a fixing frame with a connecting rod; the lower end of the middle limit sleeve is fixedly connected to a plurality of buffering and noise reduction devices; the buffering and noise reduction device comprises a vibration reduction groove, a spring groove is provided in the middle of the vibration reduction groove, a buffer spring is fixedly connected to the inner end of the spring groove, a buffer spring is fixedly connected to the end of the buffer spring, and a buffer clamping plate is fixedly connected to the end of the buffer spring, and the buffer clamping plate can correspond to the bellows.
[0006] Preferably, a vacuum sound insulation cavity is fixedly connected to the outer side of the spring groove, and the vacuum sound insulation cavity is fixedly sleeved and connected to the inner side of the vibration damping groove.
[0007] Preferably, the vibration-damping grooves are arranged in a circular array and are evenly and fixedly connected to the lower end surface of the middle limiting sleeve.
[0008] Preferably, a buffer sleeve is fixedly connected to the inner ring of the fixing frame, an elastic sleeve is fixedly connected to the inside of the buffer sleeve, and a bellows is provided in the elastic sleeve.
[0009] Compared with the prior art, the beneficial effects of the utility model are:
[0010] The utility model provides a buffer noise reduction device so that the compensator is flexibly fixed when in use and is interconnected by four damping springs, thereby ensuring the bending performance of the bellows itself. At the same time, since the damping springs can absorb more vibrations, the propagation of noise can be greatly reduced when the bellows is damped, and a vacuum sound insulation chamber is provided to greatly reduce the propagation of sound caused by the vibration of the device itself. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the structure of the utility model;
[0012] Figure 2 It is a schematic diagram of the connection of some structures of the utility model;
[0013] Figure 3 It is a partial structural schematic diagram of the utility model;
[0014] Figure 4 It is a schematic diagram of some connection structures of the utility model;
[0015] Figure 5 It is a cutaway schematic diagram of a partial connection structure of the utility model.
[0016] In the figure: 1 fixing frame, 2 vibration-damping spring, 3 vibration-damping groove, 4 buffer sleeve, 5 elastic sleeve, 6 buffer clamping plate, 7 vacuum sound insulation chamber, 8 spring groove, 9 buffer spring, 10 middle limit sleeve, 11 connecting flange, 12 bellows. DETAILED DESCRIPTION
[0017] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] In the description of the present utility model, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0020] For the purpose of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are proposed to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, known methods and structures are not described in detail to avoid making these embodiments unnecessarily difficult to understand. In addition, all embodiments can be used in combination with each other.
[0021] See also Figures 1 to 5The utility model provides a technical solution: a bellows compensator with vibration reduction and noise reduction effects, including a middle limit sleeve 10, a plurality of vibration reduction springs 2 are fixedly connected at the upper and lower ends of the middle limit sleeve 10, the vibration reduction springs 2 are used to reduce vibration, and at the same time ensure the bending effect of the bellows 12 itself, and the ends of the vibration reduction springs 2 are fixedly connected to a fixing frame 1; a bellows 1212, the upper end of the bellows 1212 is fixedly connected to a connecting flange 11, the connecting flange 11 is used for docking with a pipeline, and the bottom end connecting rod of the connecting flange 11 is connected to a fixing frame 1; a plurality of buffering and noise reduction devices are fixedly connected to the lower end of the middle limit sleeve 10; the buffering and noise reduction device includes a vibration reduction groove 3, and a spring groove 8 is provided in the middle of the vibration reduction groove 3 A buffer spring 9 is fixedly connected to the inner end of the spring groove 8, and a buffer clamping plate 6 is fixedly connected to the end of the buffer spring 9. The buffer clamping plate 6 can correspond to the bellows 12. A vacuum sound insulation chamber 7 is fixedly connected to the outer side of the spring groove 8. The vacuum sound insulation chamber 7 is fixedly sleeved and connected to the inner side of the vibration reduction groove 3. The vibration reduction groove 3 is in a circular array and is evenly fixedly connected to the lower end surface of the middle limiting sleeve 10. The buffer clamping plate 6 clamps the bellows 12, so that the vibration of the bellows 12 is consumed. At the same time, it is arranged in the middle, which reduces the influence of the device on the bending effect of the bellows 12 itself, and at the same time reduces the vibration of the bellows 12. The vacuum sound insulation chamber 7 effectively isolates the sound emitted by the vibration of the device itself, thereby improving the noise reduction ability of the device.
[0022] A buffer sleeve 4 is fixedly connected to the inner ring of the fixed frame 1, an elastic sleeve 5 is fixedly connected to the buffer sleeve 4, and a bellows 12 is arranged in the elastic sleeve 5. The buffer sleeve 4 and the elastic sleeve 5 are flexibly connected to the bellows 12, which ensures the bending and extension effect of the bellows 12 itself, and also has a certain vibration reduction effect.
[0023] In actual use, firstly, the pipeline is connected through the connecting flange 11, and the buffer sleeve 4 and the elastic sleeve 5 are connected to the bellows 12 as a flexible connection, which ensures the bending and extension effect of the bellows 12 itself, and also has a certain vibration reduction effect. The upper and lower ends of the middle limit sleeve 10 are fixedly connected with a plurality of vibration reduction springs 2, and the vibration reduction springs 2 are used to reduce vibration and ensure the bending effect of the bellows 12 itself. The inner end of the spring groove 8 is fixedly connected with a buffer spring 9, and the end of the buffer spring 9 is fixedly connected with a buffer card plate 6, and the buffer card plate 6 can correspond to the bellows 12. A vacuum sound insulation chamber 7 is fixedly connected to the outer side of the spring groove 8. The vacuum sound insulation chamber 7 is fixedly sleeved and connected to the inner side of the vibration reduction groove 3. The vibration reduction groove 3 is in a circular array and is evenly fixedly connected to the lower end surface of the middle limiting sleeve 10. The buffer clamping plate 6 clamps the bellows 12 so that the vibration of the bellows 12 is consumed. At the same time, it is arranged in the middle, which reduces the influence of the device on the bending effect of the bellows 12 itself, and at the same time reduces the vibration of the bellows 12. The vacuum sound insulation chamber 7 effectively isolates the sound emitted by the vibration of the device itself, thereby improving the noise reduction ability of the device.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bellows compensator with vibration reduction and noise reduction effect, characterized in that: include A middle limiting sleeve (10), wherein the upper and lower ends of the middle limiting sleeve (10) are fixedly connected to a plurality of damping springs (2), and the ends of the damping springs (2) are fixedly connected to a fixing frame (1); A bellows (12), wherein the upper end of the bellows (12) is fixedly connected to a connecting flange (11), and a connecting rod at the bottom end of the connecting flange (11) is connected to a fixing frame (1); A plurality of buffering and noise reduction devices are fixedly connected to the lower end of the middle limiting sleeve (10); The buffer noise reduction device comprises a vibration reduction groove (3), a spring groove (8) is provided in the middle of the vibration reduction groove (3), a buffer spring (9) is fixedly connected to the inner end of the spring groove (8), a buffer clamping plate (6) is fixedly connected to the end of the buffer spring (9), and a bellows (12) is correspondingly clamped to the buffer clamping plate (6).
2. The bellows compensator with vibration reduction and noise reduction effect according to claim 1 is characterized in that: The outer side of the spring groove (8) is fixedly connected with a vacuum sound insulation cavity (7), and the vacuum sound insulation cavity (7) is fixedly sleeved and connected to the inner side of the vibration reduction groove (3).
3. The bellows compensator with vibration reduction and noise reduction effect according to claim 2 is characterized in that: The vibration-damping grooves (3) are arranged in a circular array and are evenly fixedly connected to the lower end surface of the middle limiting sleeve (10).
4. The bellows compensator with vibration reduction and noise reduction effect according to claim 1 is characterized in that: The inner ring of the fixed frame (1) is fixedly connected to a buffer sleeve (4), the buffer sleeve (4) is fixedly connected to an elastic sleeve (5), and the elastic sleeve (5) is provided with a bellows (12) inside.