Incinerator flame monitor protection device

By adopting a hoop structure and annular cooling channel design in the incinerator flame monitor, combined with air-cooling and water-cooling technology, the problem of lens vulnerability in high temperature environments is solved, and the service life and cooling effect of the lens are improved.

CN222335392UActive Publication Date: 2025-01-10BEIJING BEIKONG GREEN OCEAN ENERGY ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202421152424.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-10
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

Existing incinerator flame monitors are susceptible to damage in high temperature environments, and the heat transfer caused by cooling water circulation affects the cooling effect of the monitoring lens.

Method used

The hinge structure between the main engine protective casing and the lens protective casing is adopted, combined with the annular air-cooled channel, the annular water inlet channel and the annular insulation channel, and the cooling air and cooling water cycle are used to reduce the lens temperature and prevent high temperature damage.

Benefits of technology

It effectively reduces the ambient temperature of the lens, improves the service life of the lens, avoids damage, and achieves normal operation at lower temperatures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an incinerator flame monitor protection device which comprises a main machine protection cylinder and a lens protection cylinder, a hoop structure is arranged between the main machine protection cylinder and the lens protection cylinder, an annular air cooling channel is arranged between a lens and the lens protection cylinder, and the two ends of the lens protection cylinder are provided with an air inlet and an air outlet respectively. The air inlet and the air outlet are both communicated with the annular air cooling channel; an annular water inlet channel, an annular heat insulation channel and an annular water outlet channel are arranged in the lens protection barrel, the annular water inlet channel is arranged on the outer side of the annular air cooling channel, the annular heat insulation channel is arranged on the outer side of the annular water inlet channel, and the annular water outlet channel is arranged on the outer side of the annular heat insulation channel. According to the utility model, cooling air is utilized to purge the surface of the lens, cooling water is utilized to reduce the ambient temperature of the lens, and through air cooling and water cooling modes, the lens can work under a lower temperature condition, thereby effectively preventing the lens from being damaged, and prolonging the service life of the lens.
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Description

Technical Field

[0001] The utility model belongs to the technical field of garbage incineration equipment, and in particular relates to a flame monitor protection device for an incinerator. Background Art

[0002] An incinerator is an environmental protection equipment that incinerates waste gas, waste liquid, solid waste fuel, medical waste, domestic waste, animal carcasses, etc. at high temperature to reduce or shrink the quantity, and at the same time utilize the thermal energy of part of the incineration medium. The flame monitor is a flame monitoring device for an incinerator. The device integrates optics, mechanics, and electronics. The image in the furnace is presented to the camera target surface through the optical system in the lens tube. The camera converts the light signal into a video signal and transmits it to the monitor in the control room via a video cable. The operator can see the real image of the fuel burning in the furnace on the monitor in the control room. The flame monitor can monitor in time when the boiler is ignited, running at a low load, or when the fuel delivery system fails, so that the staff can take corresponding measures. The flame monitor is an indispensable device for the safe and economical operation of the furnace. Since the flame monitor is in the high temperature environment of the incinerator, it is necessary to provide it with protective equipment so that it can work normally under low temperature conditions.

[0003] Prior art CN205679083U discloses a furnace flame infrared monitoring lens, which has a lens body and a lens tube, an infrared objective lens is installed in the lens body, an infrared image transfer lens is installed in the lens tube, an inner protective tube is provided outside the lens body and the lens tube, a purge air outlet is provided at the front end of the inner protective tube near the lens body, and an outer protective tube is also provided outside the inner protective tube, a shunt pipe is provided between the inner protective tube and the outer protective tube, the front end of the outer protective tube is sealed with the purge air outlet at the front end of the inner protective tube, a gap is left between the front end of the shunt pipe and the connection between the outer protective tube and the front end of the inner protective tube, an annular gap is formed between the inner protective tube and the shunt pipe, and between the shunt pipe and the outer protective tube, and a cooling water inlet pipe and a cooling water outlet pipe are respectively provided on the outer protective tube wall near the connection flange position. The annular gap between the shunt pipe and the inner protective tube of the patent is filled with cooling water, which can effectively reduce the ambient temperature in the lens body and the mirror tube, and prevent the infrared lens from being damaged in a high temperature environment. The cooling water inlet channel and the cooling water outlet channel of this patent are divided only by a shunt pipe. During the cooling water circulation process, the high-temperature water in the cooling water outlet channel easily transfers heat to the low-temperature water in the cooling water inlet channel, causing the temperature of the low-temperature water in the cooling water inlet channel to rise, affecting the cooling effect of the monitoring lens. Utility Model Content

[0004] The utility model aims to provide a flame monitor protection device for an incinerator, which is used to solve the above problems existing in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a flame monitor protection device for an incinerator, comprising a main body protection tube and a lens protection tube, a clamp structure is provided between the main body protection tube and the lens protection tube, a shooting main body of the flame monitor is arranged in the main body protection tube, a lens of the flame monitor is arranged in the lens protection tube, an annular air-cooling channel is provided between the lens and the lens protection tube, an air inlet and an air outlet are respectively provided at both ends of the lens protection tube, and the air inlet and the air outlet are both connected with the annular air-cooling channel; an annular water inlet channel, an annular heat insulation channel and an annular water outlet channel are provided inside the lens protection tube, the annular water inlet channel and the annular water outlet channel are connected with each other, the annular water inlet channel is arranged on the outside of the annular air-cooling channel, the annular heat insulation channel is arranged on the outside of the annular water inlet channel, and the annular water outlet channel is arranged on the outside of the annular heat insulation channel; a water inlet and a water outlet are provided on the lens protection tube, the water inlet is connected with the annular water inlet channel, and the water outlet is connected with the annular water outlet channel.

[0006] As an optional implementation manner of the above technical solution, the clamp structure includes a first clamping arc piece, a second clamping arc piece and a third clamping arc piece, the first clamping arc piece and the second clamping arc piece are rotatably matched, the second clamping arc piece and the third clamping arc piece are rotatably matched, a locking assembly is provided between the third clamping arc piece and the first clamping arc piece, and the locking assembly is used to lock the third clamping arc piece and the first clamping arc piece, so that the first clamping arc piece, the second clamping arc piece and the third clamping arc piece form a circular structure and fix the main body protective tube and the lens protective tube.

[0007] As an optional implementation of the above technical solution, flanges are provided at the ends of the main body protective tube and the lens protective tube that are close to each other, and a limiting groove adapted to the flange is provided on the inner side of the circular ring structure.

[0008] As an optional implementation of the above technical solution, the locking assembly includes a locking bolt and a locking sleeve, the first locking arc piece is provided with a locking hole adapted to the locking bolt, the locking sleeve is installed on the third locking arc piece, and the locking bolt passes through the locking hole of the first locking arc piece and is threadedly connected to the locking sleeve.

[0009] As an optional implementation of the above technical solution, the lens protective tube includes a protective tube body and a connector, one end of the connector is connected to the protective tube body, and the other end of the connector is connected to the host protective tube through a clamp structure.

[0010] As an optional implementation of the above technical solution, the protective cylinder includes an inner protective layer, a first intermediate protective layer, a second intermediate protective layer and an outer protective layer, the inner protective layer is arranged on the outside of the lens, and the annular air cooling channel is arranged between the inner protective layer and the lens; the first intermediate protective layer is arranged on the outside of the inner protective layer, and the annular water inlet channel is arranged between the first intermediate protective layer and the inner protective layer; the second intermediate protective layer is arranged on the outside of the first intermediate protective layer, and the annular heat insulation channel is arranged between the second intermediate protective layer and the first intermediate protective layer; the outer protective layer is arranged on the outside of the second intermediate protective layer, and the annular water outlet channel is arranged between the outer protective layer and the second intermediate protective layer, and a connecting pipe is arranged between the second intermediate protective layer and the first intermediate protective layer, and both ends of the connecting pipe are respectively connected to the annular water inlet channel and the annular water outlet channel.

[0011] As an optional implementation of the above technical solution, the water inlet is connected to a desalted water supply device, the water outlet is connected to a slag pool through a pipeline, and the slag pool is connected to a drain tank.

[0012] As an optional implementation of the above technical solution, a threading hole is provided on the lens protective tube.

[0013] As an optional implementation of the above technical solution, an opening is provided at one end of the lens protective tube away from the host protective tube to form the air outlet.

[0014] As an optional implementation of the above technical solution, the lens protective tube is provided with a heat dissipation inlet and a heat dissipation outlet, and the heat dissipation inlet and the heat dissipation outlet are both connected to the annular heat insulation channel.

[0015] The beneficial effects of the utility model are:

[0016] The utility model utilizes cooling wind to sweep the lens surface and utilizes cooling water circulation to effectively reduce the ambient temperature of the lens protective tube and the lens. Through air cooling and water cooling, the lens can work under lower temperature conditions, effectively avoiding damage to the lens and increasing the service life of the lens. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of an incinerator flame monitor protection device in one embodiment of the utility model;

[0018] Figure 2 yes Figure 1 Enlarged view of part A in the middle;

[0019] Figure 3 It is a structural schematic diagram of a clamp structure in one embodiment of the utility model.

[0020] In the figure: 1-main unit protective tube; 2-lens protective tube; 3-hoop structure; 4-annular air cooling channel; 5-air inlet; 6-air outlet; 7-annular water inlet channel; 8-annular heat insulation channel; 9-annular water outlet channel; 10-first clamping arc piece; 11-second clamping arc piece; 12-third clamping arc piece; 13-locking bolt; 14-locking sleeve; 15-protective tube body; 16-water inlet; 17-water outlet; 18-threading hole; 19-shooting main unit; 20-lens. DETAILED DESCRIPTION

[0021] like Figure 1-Figure 3 As shown, this embodiment provides a flame monitor protection device for an incinerator, including a main body protection tube 1 and a lens protection tube 2, wherein a clamp structure 3 is provided between the main body protection tube 1 and the lens protection tube 2, and the main body protection tube 1 and the lens protection tube 2 are connected together through the clamp structure 3. A shooting main body 19 of the flame monitor is arranged in the main body protection tube 1, and a lens 20 of the flame monitor is arranged in the lens protection tube 2. An annular air cooling channel 4 is provided between the lens 20 and the lens protection tube 2, and an air inlet 5 and an air outlet 6 are respectively provided at both ends of the lens protection tube 2, and the air inlet 5 and the air outlet 6 are both connected to the annular air cooling channel 4. The cooling air enters the annular air cooling channel 4 from the air inlet 5, and flows along the annular air cooling channel 4 to take away the heat on the surface of the lens 20, reduce the temperature of the lens 20, and then is discharged from the air outlet 6.

[0022] The lens protection tube 2 is provided with an annular water inlet channel 7, an annular heat insulation channel 8 and an annular water outlet channel 9 inside, the annular water inlet channel 7 and the annular water outlet channel 9 are connected to each other, the annular water inlet channel 7 is arranged outside the annular air cooling channel 4, the annular heat insulation channel 8 is arranged outside the annular water inlet channel 7, and the annular water outlet channel 9 is arranged outside the annular heat insulation channel 8. The lens protection tube 2 is provided with a water inlet 16 and a water outlet 17, the water inlet 16 is connected to the annular water inlet channel 7, and the water outlet 17 is connected to the annular water outlet channel 9.

[0023] The cooling water enters the annular water inlet channel 7 from the water inlet 16, then flows along the annular water inlet channel 7 to cool the lens protective tube 2, then enters the annular water outlet channel 9, and finally is discharged from the water outlet 17, realizing the cooling function of the lens protective tube 2, so that the lens 20 inside the lens protective tube 2 is kept at a low temperature. During the flow of the cooling water inside the lens protective tube 2, since there is an annular heat insulation channel 8 between the annular water inlet channel 7 and the annular water outlet channel 9, the high-temperature water in the annular water outlet channel 9 is not easy to transfer heat to the low-temperature water in the annular water inlet channel 7, so that the low-temperature water in the annular water inlet channel 7 is kept at a low temperature.

[0024] The utility model utilizes cooling wind to sweep the surface of the lens 20, and utilizes cooling water circulation to effectively reduce the ambient temperature of the lens protective tube 2 and the lens 20. Through air cooling and water cooling, the lens 20 can operate under lower temperature conditions, effectively avoiding damage to the lens 20 and increasing the service life of the lens 20.

[0025] like Figure 3 As shown, in a specific embodiment, the hoop structure 3 includes a first clamping arc piece 10, a second clamping arc piece 11 and a third clamping arc piece 12, the first clamping arc piece 10 and the second clamping arc piece 11 are rotationally matched, the second clamping arc piece 11 and the third clamping arc piece 12 are rotationally matched, and a locking assembly is provided between the third clamping arc piece 12 and the first clamping arc piece 10, and the locking assembly is used to lock the third clamping arc piece 12 and the first clamping arc piece 10, so that the first clamping arc piece 10, the second clamping arc piece 11 and the third clamping arc piece 12 form a circular ring structure and fix the main protective tube 1 and the lens protective tube 2. Preferably, the main protective tube 1 and the lens protective tube 2 are both provided with a flange at one end close to each other, and the inner side of the circular ring structure is provided with a limit card groove adapted to the flange. The flanges of the main body protective tube 1 and the lens protective tube 2 are docked with each other and then clamped together in the limit slots to lock the first clamping arc piece 10, the second clamping arc piece 11 and the third clamping arc piece 12 to achieve the connection between the main body protective tube 1 and the lens protective tube 2.

[0026] Specifically, the locking assembly includes a locking bolt 13 and a locking sleeve 14. The first holding arc piece 10 is provided with a locking hole adapted to the locking bolt 13. The locking sleeve 14 is installed on the third holding arc piece 12. The locking bolt 13 passes through the locking hole of the first holding arc piece 10 and is threadedly connected with the locking sleeve 14. By tightening the locking bolt 13, the main body protective tube 1 and the lens protective tube 2 can be fixed.

[0027] like Figure 1 As shown, in a specific embodiment, the lens protective tube 2 includes a protective tube body 15 and a connector, one end of the connector is connected to the protective tube body 15, and the other end of the connector is connected to the host protective tube 1 through a clamp structure 3. A flange is provided on the connector to facilitate connection with the protective tube body 15, and the protective tube body 15 provides protection for the lens 20.

[0028] like Figure 2As shown, specifically, the protective cylinder 15 includes an inner protective layer, a first intermediate protective layer, a second intermediate protective layer and an outer protective layer, wherein the inner protective layer is arranged on the outer side of the lens 20, and the annular air cooling channel 4 is arranged between the inner protective layer and the lens 20; the first intermediate protective layer is arranged on the outer side of the inner protective layer, and the annular water inlet channel 7 is arranged between the first intermediate protective layer and the inner protective layer; the second intermediate protective layer is arranged on the outer side of the first intermediate protective layer, and the annular heat insulation channel 8 is arranged between the second intermediate protective layer and the first intermediate protective layer; the outer protective layer is arranged on the outer side of the second intermediate protective layer, and the annular water outlet channel 9 is arranged between the outer protective layer and the second intermediate protective layer, and a connecting pipe is arranged between the second intermediate protective layer and the first intermediate protective layer, and the two ends of the connecting pipe are respectively connected to the annular water inlet channel 7 and the annular water outlet channel 9. The lens protective cylinder 2 is provided with a heat dissipation inlet and a heat dissipation outlet, and the heat dissipation inlet and the heat dissipation outlet are both connected to the annular heat insulation channel 8, and heat dissipation gas is introduced into the annular heat insulation channel 8 to reduce the temperature of the protective cylinder 15. The interior of the protective cylinder 15 adopts the design of an annular water inlet channel 7, an annular heat insulation channel 8 and an annular water outlet channel 9, so that the high-temperature water in the annular water outlet channel 9 is not easy to transfer heat to the low-temperature water in the annular water inlet channel 7, which is beneficial to the heat dissipation of the lens 20 and allows the lens 20 to work under lower temperature conditions.

[0029] In a specific embodiment, the water inlet 16 is connected to a desalted water supply device, the water outlet 17 is connected to a slag pool through a pipeline, and the slag pool is connected to a drain tank. The desalted water supply device provides desalted water to ensure that the cooling water circuit works for a long time without scaling.

[0030] like Figure 1 As shown, in this embodiment, the lens protective tube 2 is provided with a threading hole 18, which is arranged at one end of the lens protective tube 2 close to the host protective tube 1, so as to facilitate the threading of cables of the host 19, including the network cable and power cable of the host 19. Among them, an opening is arranged at one end of the lens protective tube 2 away from the host protective tube 1 to form the air outlet 6. Compressed air is directly connected to the air inlet 5, and the compressed air is blown out from the end of the lens protective tube 2, which, on the one hand, plays a role in cooling the lens 20, and on the other hand, prevents foreign matter from entering the lens protective tube 2 to block the lens 20 and cause unclear imaging of the lens 20.

[0031] The utility model adopts a combination of air cooling and water cooling, and compared with a pure air cooling structure, it can effectively save gas and improve the cooling effect of the flame monitor, thereby preventing the flame monitor from being damaged by high temperature.

[0032] In the description of the present utility model, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, and may be fixedly connected, detachably connected, or integrated; may be mechanically connected or electrically connected; may be directly connected or indirectly connected through an intermediate medium, may be the internal connection of two components or the interaction relationship between two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood. In addition, the specific features, structures, etc. described in the embodiments are included in at least one embodiment. In the absence of mutual contradictions, those skilled in the art may combine the features of different embodiments. The scope of protection of the present utility model is not limited to the above-mentioned specific embodiments. According to the basic technical concept of the present utility model, the embodiments that can be associated with by ordinary technicians in this field without creative work all belong to the scope of protection of the present utility model.

Claims

1. An incinerator flame monitor protection device, characterized in that: The flame monitor comprises a main body protective tube (1) and a lens protective tube (2), wherein a hoop structure (3) is provided between the main body protective tube (1) and the lens protective tube (2), a shooting main body (19) of the flame monitor is arranged in the main body protective tube (1), a lens (20) of the flame monitor is arranged in the lens protective tube (2), an annular air cooling channel (4) is provided between the lens (20) and the lens protective tube (2), an air inlet (5) and an air outlet (6) are respectively provided at two ends of the lens protective tube (2), and the air inlet (5) and the air outlet (6) are both connected to the annular air cooling channel (4); the interior of the lens protective tube (2) is provided with An annular water inlet channel (7), an annular heat insulation channel (8) and an annular water outlet channel (9), wherein the annular water inlet channel (7) and the annular water outlet channel (9) are connected to each other, the annular water inlet channel (7) is arranged on the outside of the annular air cooling channel (4), the annular heat insulation channel (8) is arranged on the outside of the annular water inlet channel (7), and the annular water outlet channel (9) is arranged on the outside of the annular heat insulation channel (8); a water inlet (16) and a water outlet (17) are provided on the lens protective tube (2), the water inlet (16) is connected to the annular water inlet channel (7), and the water outlet (17) is connected to the annular water outlet channel (9).

2. The incinerator flame monitor protection device according to claim 1, characterized in that: The clamp structure (3) comprises a first clamping arc piece (10), a second clamping arc piece (11) and a third clamping arc piece (12); the first clamping arc piece (10) and the second clamping arc piece (11) are rotationally matched, the second clamping arc piece (11) and the third clamping arc piece (12) are rotationally matched, a locking component is provided between the third clamping arc piece (12) and the first clamping arc piece (10), and the locking component is used to lock the third clamping arc piece (12) and the first clamping arc piece (10), so that the first clamping arc piece (10), the second clamping arc piece (11) and the third clamping arc piece (12) form a circular ring structure and fix the main body protective tube (1) and the lens protective tube (2).

3. The incinerator flame monitor protection device according to claim 2, characterized in that: The ends of the main body protective tube (1) and the lens protective tube (2) that are close to each other are both provided with flanges, and the inner side of the circular ring structure is provided with a limit groove that is adapted to the flange.

4. The incinerator flame monitor protection device according to claim 2, characterized in that: The locking assembly comprises a locking bolt (13) and a locking sleeve (14); the first locking arc piece (10) is provided with a locking hole adapted to the locking bolt (13); the locking sleeve (14) is mounted on the third locking arc piece (12); the locking bolt (13) penetrates the locking hole of the first locking arc piece (10) and is threadedly connected to the locking sleeve (14).

5. The incinerator flame monitor protection device according to claim 1, characterized in that: The lens protective tube (2) comprises a protective tube body (15) and a connector, one end of the connector is connected to the protective tube body (15), and the other end of the connector is connected to the host protective tube (1) via a clamp structure (3).

6. The incinerator flame monitor protection device according to claim 5, characterized in that: The protective cylinder (15) comprises an inner protective layer, a first intermediate protective layer, a second intermediate protective layer and an outer protective layer, wherein the inner protective layer is arranged on the outer side of the lens (20), and the annular air cooling channel (4) is arranged between the inner protective layer and the lens (20); the first intermediate protective layer is arranged on the outer side of the inner protective layer, and the annular water inlet channel (7) is arranged between the first intermediate protective layer and the inner protective layer; the second intermediate protective layer is arranged on the outer side of the first intermediate protective layer, and the annular heat insulation channel (8) is arranged between the second intermediate protective layer and the first intermediate protective layer; the outer protective layer is arranged on the outer side of the second intermediate protective layer, and the annular water outlet channel (9) is arranged between the outer protective layer and the second intermediate protective layer, and a connecting pipe is arranged between the second intermediate protective layer and the first intermediate protective layer, and the two ends of the connecting pipe are respectively connected to the annular water inlet channel (7) and the annular water outlet channel (9).

7. The incinerator flame monitor protection device according to claim 1, characterized in that: The water inlet (16) is connected to a desalted water supply device, and the water outlet (17) is connected to a slag pool through a pipeline, and the slag pool is connected to a drain tank.

8. The incinerator flame monitor protection device according to claim 1, characterized in that: The lens protection tube (2) is provided with a threading hole (18).

9. The incinerator flame monitor protection device according to claim 1, characterized in that: An opening is provided at one end of the lens protection tube (2) away from the main body protection tube (1) to form the air outlet (6).

10. The incinerator flame monitor protection device according to claim 1, characterized in that: The lens protection tube (2) is provided with a heat dissipation inlet and a heat dissipation outlet, and both the heat dissipation inlet and the heat dissipation outlet are communicated with the annular heat insulation channel (8).

Citation Information

Patent Citations

  • Infrared monitoring camera of furnace flame

    CN205679083U