Drying oven structure for LED production
By designing an LED drying oven with an openable bottom, the problem of existing drying ovens being difficult to clean is solved, achieving thorough cleaning and efficient drying.
Patent Information
- Application Number
- CN202420640180.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-30
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-03-30
AI Technical Summary
The existing structure of drying ovens used in LED production is not easy to clean, which leads to the accumulation of contaminants in the oven and affects drying efficiency.
A box structure with an openable bottom was designed, which combines a hydraulically driven cover plate and a motor-driven rotating shaft to achieve a fully open bottom design. The rotation adjustment of the clamping plate and perforated plate facilitates cleaning, while the hot airflow recovery and heating system improve drying efficiency.
It achieves thorough cleaning of the interior of the oven, preventing the accumulation of impurities and improving the drying efficiency and cleanliness of the oven.
Smart Images

Figure CN222335868U_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of LED production, and in particular to an oven structure for LED production. Background Art
[0002] LED, or light-emitting diode, is a semiconductor diode that can convert electrical energy into light energy. Ovens are indispensable in the production process of LEDs, such as baking LED brackets, sintering after glue dispensing, drying and aging tests of lamps, etc.
[0003] Most of the ovens used in the existing LED production process adopt an integrated structure, which is not easy to clean. After long-term use, the drying capacity of the box body contaminated by pollutants will decrease, affecting the drying effect and reducing the drying efficiency of the oven. Summary of the invention
[0004] The purpose of the present invention is to provide an oven structure for LED production.
[0005] The technical problem of the present invention is mainly solved by the following technical solutions:
[0006] An oven structure for LED production includes a box body, wherein an inlet and an outlet are arranged on the side wall of the box body, and a switch door is arranged at the inlet and outlet:
[0007] The bottom of the box is open, wherein both sides of the bottom of the box are hinged with cover plates, and the two sets of cover plates seal the bottom opening of the box. A base is also provided under the box to abut against the bottom of the two sets of cover plates, wherein the base is driven by a hydraulic rod;
[0008] A jacket is arranged on the outside of the box body, wherein a U-shaped recovery pipe connected to the jacket is arranged on the top of the box body, and an exhaust pipe is arranged on the recovery pipe, and a plurality of groups of orifice plates are arranged in parallel up and down in the box body, wherein a rotating shaft is longitudinally arranged in the middle of the bottom of the orifice plate, and a level is arranged at the bottom of the orifice plate on the same side as the inlet and outlet, and a limiting mechanism away from the inlet and outlet is arranged in the box body on one side of the orifice plate, wherein the limiting mechanism includes a rotating shaft driven by a motor, and the rotating shaft is provided with clamping plates located on the upper and lower sides of the orifice plate.
[0009] Preferably, the exhaust pipe is provided with a solenoid valve I, and the recovery pipe is provided with a solenoid valve II, wherein the solenoid valve II is provided on the recovery pipe between the exhaust pipe and the jacket.
[0010] Preferably, an air outlet pipe is provided on the jacket, wherein a temperature sensor and a humidity sensor are also provided inside the jacket.
[0011] Preferably, a boss for fixing the rotating shaft is arranged on the inner wall of the box body, wherein a rolling bearing which is sleeved on the rotating shaft is arranged on the boss.
[0012] Preferably, a plurality of groups of air inlet pipes parallel to the rotating shaft are arranged at the bottom of the box body, and air outlets are evenly arranged at the tops of the air inlet pipes.
[0013] Preferably, a rubber sealing layer is bonded to the joint between the cover plate and the bottom of the side wall of the box body.
[0014] The beneficial effects of the present invention are as follows: the present invention introduces a hot air flow into the box body through an air inlet pipe, wherein the hot air flow passes through the aperture of the orifice plate to dry the bottom end surface of the product and the top end surface of the product, and the hot air flow can also enter the jacket through the reflux pipe to heat it, so as to fully recover the heat in the hot air flow; and when it is necessary to clean the box body, since the box body is suspended, the hydraulic rod drives the base to move downward, and under the premise of losing the support of the base, the cover plate will rotate with its direct hinge with the box body as the center of the circle, and then open the bottom of the box body, then there is no dead angle at the bottom of the box body at this time, resulting in easy cleaning of impurities at the bottom without siltation, and at the same time, the impurities cleaned on the inner wall of the box body are also easy to discharge, and at the same time, the motor drives the rotating shaft to drive the clamping plate to rotate 90 to 180 degrees, so that the clamping plate is detached from the end of the orifice plate, then the orifice plate will rotate with the rotating shaft as the center of the circle, so that the orifice plate is tilted to facilitate the falling and cleaning of impurities on its top. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the present invention.
[0016] In the figure: 1, box body, 2, inlet and outlet, 3, cover plate, 4, base, 5, jacket, 6, recovery pipe, 7, exhaust pipe, 8, orifice plate, 9, rotating shaft, 10, level meter, 11, limiting mechanism, 111, motor, 112, rotating shaft, 113, clamping plate, 12, solenoid valve I, 13, solenoid valve II, 14, boss, 15, air inlet pipe. DETAILED DESCRIPTION
[0017] The following are examples and the attached Figure 1 , the technical solution of the present invention is further specifically described.
[0018] An oven structure for LED production includes a box body 1, wherein an inlet and outlet 2 is arranged on the side wall of the box body 1, and a switch door is arranged at the inlet and outlet 2:
[0019] The bottom of the box body 1 is open, wherein cover plates 3 are hinged on both sides of the bottom of the box body 1, and the two sets of cover plates 3 seal the bottom opening of the box body 1, and a base 4 is also provided below the box body 1 to abut against the bottom of the two sets of cover plates 3, wherein the base 4 is driven by a hydraulic rod;
[0020] A jacket 5 is provided on the outside of the box body 1, wherein a U-shaped recovery pipe 6 connected to the jacket 5 is provided on the top of the box body 1, and an exhaust pipe 7 is provided on the recovery pipe 6, and a plurality of groups of orifice plates 8 are arranged in parallel up and down in the box body 1, wherein a rotating shaft 9 is longitudinally provided in the middle of the bottom of the orifice plate 8, and a level 10 is provided at the bottom of the orifice plate 8 on the same side as the inlet and outlet 2, and a limiting mechanism 11 away from the inlet and outlet 2 is provided in the box body 1 on one side of the orifice plate 8, wherein the limiting mechanism 11 includes a rotating shaft 112 driven by a motor 111, and the rotating shaft 112 is provided with clamping plates 113 located on both sides of the upper and lower sides of the orifice plate 8.
[0021] like Figure 1 As shown, the exhaust pipe 7 is provided with a solenoid valve I12 , and the recovery pipe 6 is provided with a solenoid valve II13 , wherein the solenoid valve II13 is provided on the recovery pipe 6 between the exhaust pipe 7 and the jacket 5 .
[0022] In this embodiment, an air outlet pipe is arranged on the jacket 5 , wherein a temperature sensor and a humidity sensor are also arranged inside the jacket 5 .
[0023] like Figure 1 As shown, a boss 14 for fixing the rotating shaft 112 is arranged on the inner wall of the box body 1, wherein a rolling bearing which is sleeved on the rotating shaft 112 is arranged on the boss 14.
[0024] like Figure 1 As shown, a plurality of groups of air inlet pipes 15 parallel to the rotating shaft 9 are arranged at the bottom of the box body 1, wherein air outlets are evenly arranged at the tops of the air inlet pipes 15.
[0025] In this embodiment, a rubber sealing layer is bonded to the joint between the cover plate 3 and the bottom of the side wall of the box body 1 .
[0026] The method of use of the present invention: Figure 1 As shown, one end of the orifice plate 8 is supported by the rotating shaft 9, and the rotating shaft 112 clamps and fixes the other end of the orifice plate 8 through the upper and lower clamping plates 113 to prevent the orifice plate 8 from rotating with the rotating shaft 9 as the center. After the product is placed on the orifice plate 8, the hot air flow is introduced into the box body 1 through the air inlet pipe 15, wherein the hot air flow passes through the aperture of the orifice plate 8 to dry the bottom end surface of the product and the top end surface of the product, and the hot air flow can also enter the jacket 5 through the recovery pipe 6 to heat it, thereby keeping the box body 1 warm to fully recover the heat in the hot air flow;
[0027] When it is necessary to clean the box 1, since the box 1 is suspended in the air, the hydraulic rod drives the base 4 to move downward. Under the premise of losing the support of the base 4, the cover 3 will rotate with its direct hinge with the box 1 as the center, and then the bottom of the box 1 will be opened. At this time, there is no dead angle at the bottom of the box 1, which makes it easy to clean the impurities at the bottom without silting. At the same time, the impurities cleaned on the inner wall of the box 1 are also easy to discharge. At the same time, the motor 111 drives the rotating shaft 112 to drive the clamping plate 113 to rotate 90 to 180 degrees, so that the clamping plate 113 is separated from the end of the orifice plate 8. At this time, the orifice plate 8 will rotate with the rotating shaft 9 as the center, so that the orifice plate 8 is tilted to facilitate the falling and cleaning of impurities on its top. After cleaning, the orifice plate 8 is rotated to make it horizontal, and its levelness is adjusted by the spirit level 10. Then the rotating shaft 112 drives the clamping plate 113 to clamp and fix the left end of the orifice plate 8 to make it horizontal.
[0028] The present invention is described in detail above, but the contents are only preferred embodiments of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of application of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. An oven structure for LED production, comprising a box body, wherein an inlet and an outlet are arranged on the side wall of the box body, and a switch door is arranged at the inlet and outlet, characterized in that: The bottom of the box is open, wherein both sides of the bottom of the box are hinged with cover plates, and the two sets of cover plates seal the bottom opening of the box. A base is also provided under the box to abut against the bottom of the two sets of cover plates, wherein the base is driven by a hydraulic rod; A jacket is arranged on the outside of the box body, wherein a U-shaped recovery pipe connected to the jacket is arranged on the top of the box body, and an exhaust pipe is arranged on the recovery pipe, and a plurality of groups of orifice plates are arranged in parallel up and down in the box body, wherein a rotating shaft is longitudinally arranged in the middle of the bottom of the orifice plate, and a level is arranged at the bottom of the orifice plate on the same side as the inlet and outlet, and a limiting mechanism away from the inlet and outlet is arranged in the box body on one side of the orifice plate, wherein the limiting mechanism includes a rotating shaft driven by a motor, and the rotating shaft is provided with clamping plates located on the upper and lower sides of the orifice plate.
2. The oven structure for LED production according to claim 1, characterized in that: The exhaust pipe is provided with a solenoid valve I, and the recovery pipe is provided with a solenoid valve II, wherein the solenoid valve II is provided on the recovery pipe between the exhaust pipe and the jacket.
3. The oven structure for LED production according to claim 1, characterized in that: The jacket is provided with an air outlet pipe, wherein a temperature sensor and a humidity sensor are also provided in the jacket.
4. The oven structure for LED production according to claim 1, characterized in that: A convex seat for fixing the rotating shaft is arranged on the inner wall of the box body, wherein a rolling bearing which is sleeved on the rotating shaft is arranged on the convex seat.
5. The oven structure for LED production according to claim 1, characterized in that: A plurality of groups of air inlet pipes parallel to the rotating shaft are arranged at the bottom of the box body, wherein air outlets are evenly arranged at the tops of the air inlet pipes.
6. The oven structure for LED production according to claim 1, characterized in that: A rubber sealing layer is bonded to the joint between the cover plate and the bottom of the box side wall.