Chip tray detection equipment
By designing chip pallet detection equipment, using track components and detection components to automatically detect the size and flatness of the chip pallet, the problems of low detection accuracy and safety hazards in the prior art are solved, and efficient pallet detection and packaging preparation are achieved.
Patent Information
- Application Number
- CN202421026198.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-13
AI Technical Summary
Existing chip strip detection equipment cannot effectively detect the size and flatness of the chip tray, which poses safety risks and manual operation leads to low positioning accuracy and low efficiency.
A chip tray detection device is designed, including track assembly, transmission tray assembly, shooting assembly and detection assembly. The chip tray is photographed through the camera, combined with position sensor and distance sensor to detect the size and flatness of the tray to ensure the consistency of the size of the tray, which is convenient for the Shipping and packaging.
Automatic detection of chip pallets is realized, detection accuracy and efficiency are improved, human damage is reduced, and the size consistency of the pallets is ensured, which is convenient for subsequent packaging.
Smart Images

Figure CN222336322U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of chip packaging equipment, and specifically relates to a chip tray detection device. Background Art
[0002] A chip is a silicon wafer containing an integrated circuit, which is manufactured on the surface of a semiconductor wafer. Chips need to be sampled during mass production, and arcs and solder balls need to be inspected before chip packaging to prevent arcs and solder ball defects from affecting chip performance and yield. In existing chip strip inspections, inspectors manually pull the chip strips under a microscope and manually adjust the position of the chip strips to meet observation needs. This method is prone to cause artificial damage to the chip, increasing the defective rate of the chip strips. In addition, the positioning accuracy of manually adjusting the position of the chip strips is low, and the efficiency of sampling is low.
[0003] For example, the chip strip detection device provided by patent CN213364621U uses electromagnetic force to pick up the ferromagnetic tray containing the chip strip to be detected on the conveyor belt at one end of the rotating electromagnetic pick-up cantilever, and uses electromagnetic force to pick up the ferromagnetic tray containing the detected chip strip on the positioning mechanism at the other end of the rotating electromagnetic pick-up cantilever. The rotating electromagnetic pick-up cantilever rotates and transposes to exchange the positions of the two. However, the above patent loads chips through the strip ferromagnetic tray, but cannot detect the size of the ferromagnetic tray and whether it is flat, and still has certain safety hazards. Utility Model Content
[0004] The present application provides a chip tray detection device to solve the above-mentioned technical problems.
[0005] In order to solve the above technical problems, a technical solution adopted in the present application is: a chip tray detection device, comprising: a track assembly, a conveyor disk assembly, a shooting assembly and a detection assembly; the track assembly comprises a long ring-shaped track, a plurality of groups of conveyor disk assemblies are evenly arranged on the track, the conveyor disk assembly carries a chip tray, and the shooting assembly and the detection assembly are mounted on the outside of the track; wherein, the camera of the shooting assembly is located above the chip tray, and the detection disk assembly of the detection assembly is located above the chip tray.
[0006] Furthermore, the track assembly also includes a base, a first driving wheel, a second driving wheel and a bracket. The track is laid on the base, and the base is supported on the ground by legs; the first driving wheel and the second driving wheel are respectively engaged with gears at both ends of the inner side of the track; a plurality of brackets are evenly arranged on the inner side of the track; wherein the end of the bracket is connected to a detector located above the conveyor disc assembly.
[0007] Furthermore, the conveyor disc assembly also includes a slide plate slidably connected to the track, a tray seat connected to the slide plate, and a position sensor. The chip tray is embedded in the tray seat, and the position sensor is arranged on the surface of the slide plate and located below the detector.
[0008] Furthermore, the shooting assembly also includes a first support and a transverse frame, a first slide rail is provided on one side of the first support close to the track; a camera is fixedly connected to a middle support beam of the transverse frame, and the other side of the transverse frame is fixedly connected to a first slider slidably connected to the first slide rail; an image amplifier is fixedly connected to the lower end of the transverse frame, and the image amplifier is located between the camera and the chip tray.
[0009] Furthermore, the first support is provided with a frame plate, a first cylinder is passed through the frame plate, and a telescopic rod of the first cylinder is connected to the top of the transverse frame.
[0010] Furthermore, the detection assembly includes a second support and a cross plate frame. A symmetrically arranged second slide rail is provided on one side of the second support close to the track. The cross plate frame is connected to the second slide rail through a second slider. The detection disk assembly is arranged on the seat plate in the middle of the cross plate frame.
[0011] Furthermore, a second cylinder is provided at the top end of the second support, and a telescopic rod of the second cylinder is connected to the cross plate frame.
[0012] Furthermore, the detection disk assembly includes a rotating disk and a third cylinder. Connecting rods are provided around the lower side of the rotating disk, and the connecting rods are movably connected to the third cylinder and the side plate assembly respectively; the rotating disk is set on the seat plate through the middle rotating shaft, and the end of the third cylinder is movably set on one side of the seat plate through a positioning block; the end of the telescopic rod of the third cylinder is provided with a bushing, and the bushing is movably placed on the connecting rod; a limiter is provided between the side plate assembly and the rotating disk.
[0013] Furthermore, the side panel assembly includes a first side panel and a second side panel located on both sides of the rotating disk and a third side panel located on the side close to the second support, and the first side panel, the second side panel and the third side panel are all movably connected to the connecting rod through push-pull rods; the first side panel, the second side panel and the third side panel are vertically fixed to the lower sides with a first lower side panel, a second lower side panel and a third lower side panel; wherein, the first lower side panel, the second lower side panel and the third lower side panel are all provided with distance sensors located at the same height.
[0014] Furthermore, the surface of the seat plate is provided with a first guide rail, a second guide rail and a third guide rail located outside the rotating disk, the first side plate is movably connected to the first guide rail through the first guide plate, the second side plate is movably connected to the second guide rail through the second guide plate, and the third side plate is movably connected to the third guide rail through the third guide plate; wherein, the first guide rail and the second guide rail are arranged parallel to each other, and the first guide rail and the third guide rail are arranged perpendicular to each other.
[0015] The beneficial effects of the present application are as follows: the present application embeds the chip on a uniform tray, thereby facilitating the transportation and packaging of the chip, and the shooting component can shoot the chip tray from the front, thereby detecting whether the tray and the chip inside are flat; and the detection component can effectively detect the length and width of the chip tray, thereby ensuring that the chip tray is of consistent size for easy transportation and storage. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of an embodiment of a chip tray detection device of the present application;
[0017] Figure 2 yes Figure 1 A schematic diagram of the structure of area A in FIG.
[0018] Figure 3 yes Figure 1 A schematic diagram of the structure of an embodiment of a shooting component in FIG.
[0019] Figure 4 yes Figure 1 A schematic diagram of the structure of an embodiment of a detection component in FIG.
[0020] Figure 5 yes Figure 4 A schematic diagram of the structure of an embodiment of a detection disc assembly;
[0021] Figure 6 yes Figure 5 A schematic top view of an embodiment of a detection disk assembly is shown in FIG. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.
[0023] like Figure 1-6 As shown, a chip tray 5 detection device includes: a track component 1, a conveyor disc component 2, a shooting component 3 and a detection component 4; the track component 1 includes a long ring-shaped track 11, multiple groups of conveyor disc components 2 are evenly arranged on the track 11, the conveyor disc component 2 carries the chip tray 5, and the shooting component 3 and the detection component 4 are set outside the track 11; wherein, the camera 31 of the shooting component 3 is located above the chip tray 5, and the detection disc component 41 of the detection component 4 is located above the chip tray 5. The track component 1 in the above design can sequentially transfer the conveyor disc with the chip tray 5 to the shooting component 3 and the detection component 4 to detect whether the chip in the tray is flat, and at the same time detect the size of the tray, so as to facilitate the subsequent packaging of the chip tray 5.
[0024] The track assembly 1 also includes a base 12, a first driving wheel 13, a second driving wheel 14 and a bracket 15. The track 11 is laid on the base 12, and the base 12 is erected on the ground through the legs 16; the first driving wheel 13 and the second driving wheel 14 are respectively meshed with the gears at both ends of the inner side of the track 11; a plurality of brackets 15 are evenly erected on the inner side of the track 11; wherein, the ends of the brackets 15 are connected to a detector 17 located above the conveyor disc assembly 2. The first driving wheel 13 and the second driving wheel 14 in the above design can drive the entire track 11 to rotate, thereby driving the conveyor disc assembly 2 to move, and the detector 17 can detect the position of each conveyor disc assembly 2, thereby regulating the speed of the track 11.
[0025] The conveyor assembly 2 further includes a slide plate 21 slidably connected to the track 11, a tray seat 22 connected to the slide plate 21, and a position sensor 23. The chip tray 5 is embedded in the tray seat 22. The position sensor 23 is arranged on the surface of the slide plate 21 and is located below the detector 17. The chip tray 5 in the above design can be carried in the tray seat 22, and the sensor can be sensed by the detector 17 to determine the running speed of the track 11.
[0026] The shooting assembly 3 includes a first support 32 and a transverse frame 33. A first slide rail 34 is provided on one side of the first support 32 close to the track 11. A camera 31 is fixedly connected to one side of the transverse frame 33, and the other side of the transverse frame 33 is fixedly connected to a first slider 35 that is slidably connected to the first slide rail 34. An image amplifier 36 is fixedly connected to the lower end of the transverse frame 33, and the image amplifier 36 is located between the camera 31 and the chip tray 5. The transverse frame 33 in the above design can slide up and down along the first slide rail 34, so as to adjust the distance between the image amplifier 36 and the tray, which is convenient for photographing and detecting the tray and the chip.
[0027] The first support 32 is provided with a frame plate 37, and a first cylinder 38 is inserted in the frame plate 37. The telescopic rod of the first cylinder 38 is connected to the top of the transverse frame 33. The telescopic movement of the first cylinder 38 in the above design can adjust the rise and fall of the first support 32, thereby adjusting the height of the camera 31 and the image amplifier 36.
[0028] The detection assembly 4 includes a second support 42 and a horizontal plate frame 43. A symmetrically arranged second slide rail 44 is provided on one side of the second support 42 close to the track 11. The horizontal plate frame 43 is connected to the second slide rail 44 through a second slider 45. The detection disk assembly 41 is arranged on a seat plate 46 in the middle of the horizontal plate frame 43. The second support 42 in the above design can move freely on the second slide rail 44, so as to adjust the height of the detection disk assembly 41.
[0029] A second cylinder 47 is disposed at the top of the second support 42, and a telescopic rod of the second cylinder 47 is connected to the cross plate frame 43. The telescopic movement of the second cylinder 47 in the above design can control the rise and fall of the second support 42.
[0030] The detection disk assembly 41 includes a rotating disk 411 and a third cylinder 412. Connecting rods 413 are arranged around the lower side of the rotating disk 411. The connecting rods 413 are movably connected to the third cylinder 412 and the side plate assembly 6 respectively; the rotating disk 411 is arranged on the seat plate 46 through the middle rotating shaft, and the end of the third cylinder 412 is movably arranged on one side of the seat plate 46 through the positioning block 414; the end of the telescopic rod of the third cylinder 412 is provided with a shaft sleeve 415, and the shaft sleeve 415 is movably placed on the connecting rod 413; a stopper 7 is arranged between the side plate assembly 6 and the rotating disk 411. The third cylinder 412 in the above design can control the rotation of the rotating disk 411, thereby adjusting the position of the side plate assembly 6, and the stopper 7 can prevent the side plate assembly 6 from moving too far to protect the chip tray 5.
[0031] The side plate assembly 6 includes a first side plate 61 and a second side plate 62 located on both sides of the rotating disk 411, and a third side plate 63 located on the side close to the second support 42. The first side plate 61, the second side plate 62 and the third side plate 63 are all movably connected to the connecting rod 413 through a push-pull rod 64; the first side plate 61, the second side plate 62 and the third side plate 63 are vertically fixed with a first lower side plate 611, a second lower side plate 621 and a third lower side plate 631 on the lower side; wherein, the first lower side plate 611, the second lower side plate 621 and the third lower side plate 631 are all provided with a distance sensor 65 located at the same height. The rotating disk 411 in the above design controls the displacement of the first side plate 61, the second side plate 62 and the third side plate 63 through the push-pull rod 64, thereby adjusting the distance between the distance sensor 65 and the chip tray 5, so as to facilitate the measurement of the length and width of the chip tray 5.
[0032] The surface of the seat plate 46 is provided with a first guide rail 461, a second guide rail 462 and a third guide rail 463 located outside the rotating disk 411. The first side plate 61 is movably connected to the first guide rail 461 through the first guide plate 464, the second side plate 62 is movably connected to the second guide rail 462 through the second guide plate 465, and the third side plate 63 is movably connected to the third guide rail 463 through the third guide plate 466; wherein, the first guide rail 461 and the second guide rail 462 are arranged parallel to each other, and the first guide rail 461 and the third guide rail 463 are arranged perpendicular to each other. The first guide rail 461, the second guide rail 462 and the third guide rail 463 in the above design can determine the moving direction of the first side plate 61, the second side plate 62 and the third side plate 63, thereby ensuring that the distance sensor 65 can move along the length and width direction of the tray, ensuring the accuracy of the length and width measurement.
[0033] The specific working method is that the first driving wheel 13 and the second driving wheel 14 rotate to drive the track 11 to rotate, driving the conveyor disc assembly 2 to move, and the external placement assembly places the chip tray 5 embedded with the chip on the tray seat 22 in sequence. According to the size and specifications of the tray, the distance between the image amplifier 36 and the tray is adjusted so that the camera 31 can clearly capture the chip in the tray, thereby ensuring that the flatness of the chip can be detected. When the chip tray 5 moves to the detection disk assembly 41, the second cylinder 47 controls the second support 42 to descend, so that the distance sensor 65 is flush with the tray, and then the third cylinder 412 drives the rotating disk 411 to rotate, and adjusts the first side plate 61, the second side plate 62 and the third side plate 63 to move inward so that the distance sensor 65 reaches a predetermined distance from the edge of the tray, thereby measuring the length and width of the chip tray 5. After completion, the third cylinder 412 retracts, adjusts the first side plate 61, the second side plate 62 and the third side plate 63 to move outward, the second support 42 rises, and the track 11 rotates to rotate the next chip tray 5 to be tested to the bottom of the detection disk assembly 41, and repeats the above steps.
[0034] The present application embeds the chip on a uniform tray, thereby facilitating the transportation and packaging of the chip, and the shooting component 3 can shoot the chip tray 5 from the front, thereby detecting whether the tray and the chip inside are flat; and the detection component 4 can effectively detect the length and width of the chip tray 5, thereby ensuring that the chip tray 5 is of consistent size for easy transportation and storage.
[0035] The above description is only an embodiment of the present application and does not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly used in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A chip tray detection device, characterized in that: include: A track assembly, a conveyor disc assembly, a shooting assembly and a detection assembly; the track assembly includes a long ring-shaped track, a plurality of conveyor disc assemblies are evenly arranged on the track, the conveyor disc assembly carries a chip tray, and the shooting assembly and the detection assembly are mounted on the outside of the track; wherein the camera of the shooting assembly is located above the chip tray, and the detection disc assembly of the detection assembly is located above the chip tray.
2. A chip tray detection device according to claim 1, characterized in that: The track assembly also includes a base, a first driving wheel, a second driving wheel and a bracket. The track is laid on the base, and the base is supported on the ground by legs. The first driving wheel and the second driving wheel are respectively engaged with gears at both ends of the inner side of the track. A plurality of brackets are evenly arranged on the inner side of the track. The end of the bracket is connected to a detector located above the conveyor disc assembly.
3. A chip tray detection device according to claim 2, characterized in that: The conveyor disc assembly also includes a slide plate slidably connected to the track, a tray seat connected to the slide plate, and a position sensor. The chip tray is embedded in the tray seat. The position sensor is arranged on the surface of the slide plate and is located below the detector.
4. The chip tray detection device according to claim 1, characterized in that: The shooting assembly also includes a first support and a transverse frame, a first slide rail is provided on one side of the first support close to the track; the camera is fixedly connected to the middle support beam of the transverse frame, and the other side of the transverse frame is fixedly connected to a first slider slidably connected to the first slide rail; an image amplifier is fixedly connected to the lower end of the transverse frame, and the image amplifier is located between the camera and the chip tray.
5. The chip tray detection device according to claim 4, characterized in that: The first support is provided with a frame plate, a first cylinder is passed through the frame plate, and a telescopic rod of the first cylinder is connected to the top of the transverse frame.
6. The chip tray detection device according to claim 1, characterized in that: The detection assembly includes a second support and a transverse plate frame. A symmetrically arranged second slide rail is provided on one side of the second support close to the track. The transverse plate frame is connected to the second slide rail via a second slider. The detection disk assembly is arranged on a seat plate in the middle of the transverse plate frame.
7. The chip tray detection device according to claim 6, characterized in that: A second cylinder is provided at the top end of the second support, and a telescopic rod of the second cylinder is connected to the transverse plate frame.
8. The chip tray detection device according to claim 6, characterized in that: The detection disk assembly includes a rotating disk and a third cylinder. Connecting rods are provided around the lower side of the rotating disk, and the connecting rods are movably connected to the third cylinder and the side plate assembly respectively; the rotating disk is set on the base plate through a middle rotating shaft, and the end of the third cylinder is movably set on one side of the base plate through a positioning block; a sleeve is provided at the end of the telescopic rod of the third cylinder, and the sleeve is movably placed on the connecting rod; a limiter is provided between the side plate assembly and the rotating disk.
9. The chip tray detection device according to claim 8, characterized in that: The side panel assembly includes a first side panel and a second side panel located on both sides of the rotating disk, and a third side panel located on a side close to the second support, wherein the first side panel, the second side panel and the third side panel are all movably connected to the connecting rod through push-pull rods; the first side panel, the second side panel and the third side panel are vertically fixed to the lower sides with a first lower side panel, a second lower side panel and a third lower side panel; wherein the first lower side panel, the second lower side panel and the third lower side panel are all provided with distance sensors located at the same height.
10. The chip tray detection device according to claim 9, characterized in that: The surface of the seat plate is provided with a first guide rail, a second guide rail and a third guide rail located outside the rotating disk, the first side plate is movably connected to the first guide rail via a first guide plate, the second side plate is movably connected to the second guide rail via a second guide plate, and the third side plate is movably connected to the third guide rail via a third guide plate; wherein, the first guide rail and the second guide rail are arranged parallel to each other, and the first guide rail and the third guide rail are arranged perpendicular to each other.
Citation Information
Patent Citations
Chip strip detection equipment
CN213364621U