Plug-in plug-in test device

By designing the plug-and-removal test device for 82-core plugs, sockets and PLC controllers, the problem of high requirements for professional equipment and software in the existing technology is solved, and the high sensitivity to the CT18-82Z/T plug-in of China Bing AVIC has been achieved. Electrical connection testing simplifies the testing process and improves the adaptability and accuracy of the test.

CN222337320UActive Publication Date: 2025-01-10CHANGSHA ZHONGLIAN HENGTONG MACHINERY
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Patent Information

Application Number
CN202420306024.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-19
Publication Date
2025-01-10
Estimated Expiration
2034-02-19

AI Technical Summary

Technical Problem

The existing plug-in and unplugging test methods have high requirements for professional equipment and software, and are not universal, so they are difficult to apply to the testing of various plug-ins.

Method used

A plug-in plug-in test device is designed, including an 82-core plug, socket, PLC controller and acoustic and light alarm circuit. The PLC controller detects the on-off state of the plug and socket, and performs acoustic and light through the light emitting diode and buzzer. Alarm, simplify the test process, and realize high-sensitivity path and circuit breaking state detection.

Benefits of technology

The multi-plugin electrical connection reliability and short-circuit protection characteristics tests for China Bing AVIC CT18-82Z/T and similar plug-ins have been realized, which simplifies the test process, reduces the requirements of equipment and software, and improves the adaptability of tests. Sex and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plug-in plug-in test device, which adopts a plug, a socket, a controller and an alarm circuit, and the controller is respectively and electrically connected with the plug, the socket and the alarm circuit and is used for detecting the on-off state of the plug and the socket and controlling the alarm circuit to carry out sound-light alarm. According to the utility model, self-adaption to different places and to-be-tested equipment is realized, required testing tools are very common, and electrical wiring is very simple; according to the utility model, the simplification of the test process is realized, the plugging is effective as long as the buzzer does not give an alarm, and when the buzzer gives an alarm, the failure reason and the corresponding pin can be quickly found out by checking the state of the light-emitting diode; high-sensitivity detection of the on-off state is achieved, the time needed by automatic detection of the PLC is short, the accuracy is high, and the feedback is fast.
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Description

Technical Field

[0001] The utility model relates to the technical field of plug-in and pull-out testing, and in particular discloses a plug-in and pull-out testing device. Background Art

[0002] Various types of electrical plug-ins are often used in the construction machinery industry. Generally, standard plug-ins that have been tested by the market account for the majority. However, some connectors must use a new connector due to various issues such as the use environment, appearance, shape, and technical requirements. At this time, it is very important for the user to test the electrical connection performance of the plug-in, and the first thing to test is the number of plug-in and unplugging tests.

[0003] Existing methods for testing the number of plug-in and plug-out times are generally multimeter measurement method and laboratory measurement. The multimeter method, as the name implies, uses a multimeter to measure the resistance value of the corresponding pins at both ends of the plug-in. This method is simple and fast and is suitable for plug-ins with fewer pins, but it is not practical for the CT18-82Z / T type connector of China North Industries Group Corporation with 82 pins; laboratory measurement is to use a computer and a professional plug-in and unplugging mechanism to measure in the laboratory. The electrical signal of the plug-in is converted through an IO (Input / Output) module and then input into a PC (personal computer). After being processed by special computer software, it is recorded and displayed on the screen. This method has high requirements for professional equipment and software and is not universal.

[0004] Therefore, the existing plug-in and plug-out number testing method has high requirements for professional equipment and software and is not universal, which is a technical problem that needs to be solved urgently. Utility Model Content

[0005] The utility model provides a plug-in plug-in test device, which aims to solve the technical problems of the existing plug-in number test method having high requirements on professional equipment and software and not having universal applicability.

[0006] The utility model relates to a plug-in plug-in and plug-out test device, comprising a plug, a socket, a controller and an alarm circuit. The controller is electrically connected to the plug, the socket and the alarm circuit respectively and is used for detecting the on-off state of the plug and the socket and controlling the alarm circuit to perform sound and light alarm.

[0007] Furthermore, the controller adopts a PLC controller.

[0008] Furthermore, the plug adopts a CT18-82T plug.

[0009] Furthermore, the plug is an 82-core plug.

[0010] Furthermore, the socket adopts a CT18-82Z socket.

[0011] Furthermore, the socket is an 82-core socket.

[0012] Furthermore, the alarm circuit includes a light emitting diode and a buzzer, and the controller is electrically connected to the light emitting diode and the buzzer respectively.

[0013] Furthermore, the multiple voltage output ports of the controller are connected to the positive poles of the corresponding multiple light-emitting diodes and buzzers through wires, and the negative pole of the light-emitting diode is connected to the corresponding tail pin of the socket; the ground port of the controller is connected to the corresponding tail pin of the plug.

[0014] Furthermore, the plug-in and plug-out test device also includes a power supply.

[0015] Furthermore, the power supply is a 24V power supply.

[0016] The beneficial effects achieved by the utility model are:

[0017] The utility model provides a plug-in plug-in test device, which adopts a plug, a socket, a controller and an alarm circuit. The controller is electrically connected to the plug, the socket and the alarm circuit respectively, and is used to detect the on-off state of the plug and the socket, and control the alarm circuit to make an audible and visual alarm. The utility model is used to test the electrical connection reliability and the short-circuit protection characteristics of some pins of the CT18-82Z / T type and similar connectors of the China National Aeronautics and Space Administration and the like during multiple plug-ins. The output port with detection function and the logic calculation ability on the PLC controller are used to convert the electrical connection state of the pins of the 82-core connector into a sound and light mode and send it to the tester so that the tester can observe and record. The utility model provides a plug-in plug-in test device, which can realize self-adaptation to different places and devices to be tested. The required test tools are very common and the electrical wiring is very simple; the test process is simplified, and as long as the buzzer does not alarm, it can be considered that the plug-in is valid. When the buzzer alarms, the failure cause and the corresponding pin can be quickly found by checking the state of the light-emitting diode; the high-sensitivity detection of the on-circuit and off-circuit states is realized, and the autonomous detection by the PLC controller requires less time, high accuracy and fast feedback. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a functional block diagram of the plug-in and plug-out test device of the utility model;

[0019] Figure 2 It is a structural schematic diagram of a CT18-82Z socket in an 82-core plug-in plug-in and plug-out test device of the utility model;

[0020] Figure 3 It is a structural schematic diagram of a CT18-82T plug in an 82-core plug-in plug-in and plug-out test device of the utility model;

[0021] Figure 4The utility model is an electrical schematic diagram of a plug-in and plug-out test device.

[0022] Description of Figure Numbers:

[0023] 10. Plug; 20. Socket; 30. Controller; 40. Alarm circuit; 50. Power supply. DETAILED DESCRIPTION

[0024] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0025] like Figure 1 and Figure 2 As shown, the first embodiment of the utility model proposes a plug-in plug-in test device, including a plug 10, a socket 20, a controller 30 and an alarm circuit 40. The controller 30 is electrically connected to the plug 10, the socket 20 and the alarm circuit 40 respectively, and is used to detect the on / off state of the plug 10 and the socket 20, and control the alarm circuit 40 to perform sound and light alarm. In this embodiment, the controller 30 can be a PLC (Programmable Logic Controller) controller or a single-chip microcomputer. The plug 10 adopts a CT18-82T plug. The plug 10 is an 82-core plug. The socket 20 adopts a CT18-82Z socket. The socket 20 is an 82-core socket. The alarm circuit 40 can adopt an sound and light alarm circuit, all of which are within the protection scope of this patent.

[0026] Further, see Figures 1 to 4 The plug-in plug-in test device provided in this embodiment, the alarm circuit 40 includes a light-emitting diode and a buzzer, and the controller 30 is electrically connected to the light-emitting diode and the buzzer respectively. The multiple voltage output ports of the controller 30 are respectively connected to the positive poles of the corresponding multiple light-emitting diodes and the buzzer through wires, and the negative pole of the light-emitting diode is connected to the corresponding tail pins of the socket 20; the ground port of the controller 30 is connected to the corresponding tail pins of the plug 10. The plug-in plug-in test device also includes a power supply 50. Preferably, the power supply 50 adopts a 24V (volt) power supply. The plug-in plug-in test device provided in this embodiment is used to test the electrical connection reliability and short-circuit protection characteristics of some pins of the CT18-82Z / T type and similar connectors of the China National Aeronautics and Space Administration during multiple plug-ins. The output port with detection function on the PLC controller is used to convert the electrical connection state of the pins of the 82-core connector into sound and light modes and send them to the tester for observation and recording.

[0027] like Figures 1 to 4 As shown, the plug-in plug-in test device provided in this embodiment has the following working principle:

[0028] The plug-in and plug-out test device comprises a PLC controller 30, an 82-core plug 10, an 82-core socket 20, a light emitting diode, a buzzer and a 24V power supply.

[0029] The 24V power supply 50 supplies power to the PLC controller 30. Wires are led out from the voltage output port of the PLC controller 30 and connected to the positive poles of several light-emitting diodes and a buzzer respectively. The negative poles of the light-emitting diodes are respectively connected to the common tail pins No. 13-82 of the 82-core socket 20. Wires are led out from the corresponding tail pins of the 82-core plug 10 and connected to the ground port of the PLC controller 30. If the short-circuit protection function of the 82-core socket 20 is to be tested, a wire is led out from the voltage output port of the PLC controller 30 and connected to one end of the short-circuit pin (such as pin No. 2), and the other end (pin No. 1) is connected to the positive pole of the light-emitting diode, and then the negative pole of the light-emitting diode is connected to the ground port of the PLC controller 30.

[0030] Figure 2 and Figure 3 The figure shows the schematic diagram of the CT18-82Z / T plug-in of China North Industries Group Corporation. In the figure, the pins 1-2, 3-4, ..., 11-12 in the middle box of the socket CT18-82Z enter the on and off states as the plug-in is unplugged, and the remaining pins 13-82 are independent of each other.

[0031] In the figure, the voltage output of DO83 is related to the detection status of DO2-DO82. When the plug-in is disconnected, there is a path between pins 1-2, 2-3, ..., 11-12; L1-2, ..., L11-12 lights are on. When the plug-in is plugged in tightly and functions normally, the path between pins 1-2, 2-3, ..., 11-12 is disconnected, L1-2, ..., L11-12 are off, and DO13-DO82 outputs normally at this time, and the connected light-emitting diodes L13-L82 emit light normally; if the short-circuit protection of pins 1 and 2 of the plug-in fails, the corresponding DO2 port is detected as an open circuit state when the plug-in is disconnected, DO83 outputs an electrical signal, and the buzzer sounds; if pins 13-82 of the plug-in are in poor contact, the corresponding DO13-DO82 pins detect an open circuit state, the corresponding light-emitting diodes are off, DO83 outputs an electrical signal, and the buzzer sounds.

[0032] The plug-in plug-in test device provided in this embodiment, compared with the prior art, adopts a plug, a socket, a controller and an alarm circuit, and the controller is electrically connected to the plug, the socket and the alarm circuit respectively. This embodiment is used to test the electrical connection reliability and the short-circuit protection characteristics of some pins of the CT18-82Z / T type and similar connectors of the China Military Aviation Union during multiple plug-ins. The output port with detection function and the logic calculation ability on the PLC controller are used to convert the electrical connection state of the pins of the 82-core connector into sound and light modes and send them to the tester for the tester to observe and record. The plug-in plug-in test device provided in this embodiment can realize self-adaptation to different places and devices to be tested. The required test tools are very common and the electrical wiring is very simple; the test process is simplified. As long as the buzzer does not alarm, it can be considered that the plug-in is valid. When the buzzer alarms, the state of the light-emitting diode can be checked to quickly find the cause of failure and the corresponding pin; high-sensitivity detection of the access and disconnection states is realized, and the autonomous detection by the PLC controller takes less time, has high accuracy and fast feedback.

[0033] Although preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they are aware of the basic creative concepts. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention. Obviously, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A plug-in test device, characterized in that: The invention comprises a plug (10), a socket (20), a controller (30) and an alarm circuit (40); the controller (30) is electrically connected to the plug (10), the socket (20) and the alarm circuit (40) respectively, and is used to detect the on / off state of the plug (10) and the socket (20), and control the alarm circuit (40) to generate an audible and visual alarm.

2. The plug-in plug-in test device according to claim 1, characterized in that: The controller (30) is a PLC controller.

3. The plug-in plug-in test device according to claim 1, characterized in that: The plug (10) is a CT18-82T plug.

4. The plug-in plug-in test device according to claim 1, characterized in that: The plug (10) is an 82-core plug.

5. The plug-in and plug-out test device according to claim 1, characterized in that: The socket (20) is a CT18-82Z socket.

6. The plug-in and plug-out test device according to claim 1, characterized in that: The socket (20) is an 82-core socket.

7. The plug-in and plug-out test device according to claim 1, characterized in that: The alarm circuit (40) comprises a light emitting diode and a buzzer, and the controller (30) is electrically connected to the light emitting diode and the buzzer respectively.

8. The plug-in plug-in test device according to claim 7, characterized in that: The multiple voltage output ports of the controller (30) are respectively connected to the positive electrodes of the corresponding multiple light-emitting diodes and the buzzer through wires, and the negative electrodes of the light-emitting diodes are connected to the corresponding tail pins of the socket (20); the ground port of the controller (30) is connected to the corresponding tail pin of the plug (10).

9. The plug-in and plug-out test device according to claim 1, characterized in that: The plug-in plug-in and plug-out test device also includes a power supply (50).

10. The plug-in and plug-out test device according to claim 9, characterized in that: The power supply (50) is a 24V power supply.