High-strength wire with splicing structure

By designing the splicing structure and multi-layer protective layer in high-strength wires, the problems of vulnerability and electromagnetic interference of threaded joints are solved, and the rapid splicing and high mechanical strength of the wires are achieved, which enhances durability and anti-interference performance.

CN222337973UActive Publication Date: 2025-01-10DONGGUAN JOYTRAIN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421045901.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-10
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing high-strength conductors are connected by threaded joints during installation, which is prone to wear and rust due to wind and rain. The disassembly process is cumbersome, and there are shortcomings in environmental impact and electromagnetic interference.

Method used

A high-strength conductor with splicing structure is designed, and the first conductor protective shell and the second conductor protective shell are used to form a joint structure through connecting sheets, slots, clamp blocks, screw rods and positioning blocks, combining insulating layer and guard sleeve and shielding layer, adding filler to improve mechanical strength and durability, and reducing electromagnetic interference.

Benefits of technology

It realizes rapid splicing of conductors, facilitates installation and maintenance, prevents current leakage and external damage, enhances mechanical strength and durability, and reduces electromagnetic interference.

✦ Generated by Eureka AI based on patent content.

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Abstract

A high-strength wire with a splicing structure relates to the technical field of high-strength wires and comprises a first wire protection shell and a second wire protection shell, the second wire protection shell is located on the left side of the first wire protection shell, and a first connecting piece is welded to the right side of the second wire protection shell. A first connecting piece is welded to the left side of the first wire protection shell, a second connecting piece is welded to the left side of the first wire protection shell, a clamping groove is formed in the right side of the first connecting piece, and through the arrangement of the first connecting piece, the second connecting piece, the clamping groove and a clamping block, when the first connecting piece and the second connecting piece form a clamping structure through the clamping block and the clamping groove; a fixing block on one side of a connecting block is connected with a groove in a first connecting piece in a clamped mode, then a lead screw is screwed to enable a connecting rod in threaded connection with the outer surface of the lead screw to move, and the connecting rod drives a positioning block to move till the positioning block and a positioning groove in a second connecting piece form a clamped structure; therefore, the first wire protection shell and the second wire protection shell can be conveniently and rapidly spliced, and the splicing mode is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-strength wires, in particular to a high-strength wire with a splicing structure. Background Art

[0002] High-strength conductor is a kind of power transmission wire made of advanced materials and processes, which is characterized by high tensile strength and load-bearing capacity. The main application areas of high-strength conductors include special occasions such as traction lines, special patrol lines, submarine cables, as well as medium and heavy ice areas, crossing river canyons, hilly areas, forest areas and other environments. In these occasions, high-strength conductors can effectively reduce the number and floor space of towers and increase the span between line towers with their excellent mechanical strength and load-bearing capacity. At the same time, it can also avoid the felling of trees and the demolition of houses, and achieve harmonious coexistence between man and nature. However, the existing high-strength conductors still have shortcomings, such as:

[0003] Announcement No.: CN220189307U A high-strength composite core carbon fiber transmission conductor, which can separate and fix the optical fiber lines through the support bar, which is convenient for the disassembly and assembly of the optical fiber lines. The four optical fiber lines are limited and fixed in the positioning grooves around the support bar, so that the optical fiber lines are limited and fixed between the outer wall of the support bar and the stainless steel tube. When one of them needs to be removed, it is only necessary to pull out the corresponding optical fiber line without destroying all the optical fibers in the stainless steel tube. It is simple and convenient, but in actual use, high-strength wires are generally connected with threaded joints during installation, which are exposed to the air for a long time, and wind and rain can easily cause thread wear, until rust, and disassembly is more cumbersome. Summary of the invention

[0004] In order to overcome the shortcomings and deficiencies in the prior art, the utility model aims to provide a high-strength conductor with a splicing structure.

[0005] The purpose of the utility model is achieved through the following technical scheme: a high-strength wire with a splicing structure, comprising a first wire protection shell and a second wire protection shell, the second wire protection shell is located on the left side of the first wire protection shell, and a first connecting piece is welded on the right side of the second wire protection shell, a second connecting piece is welded on the left side of the first wire protection shell, and a card slot is provided on the right side of the first connecting piece, a card block is welded on the left side of the second connecting piece, and a connecting block is provided at one end of the first connecting piece and the second connecting piece, a cavity is provided on one side of the connecting block, and a screw rod is connected to the inside of the cavity through a bearing, a connecting rod is threadedly connected to the outer surface of the screw rod, and a positioning block is welded to one side of the connecting rod, and a positioning groove is provided on one side of the second connecting piece.

[0006] As a preferred technical solution of the utility model, a conductor is provided inside the first wire protection shell, and the conductor includes a cable and a high-conductivity metal winding structure.

[0007] The adoption of the above technical solution can make the high-strength conductor have good electrical conductivity and sufficient mechanical strength to withstand various stresses.

[0008] As a preferred technical solution of the utility model, an insulating layer is provided on the outer surface of the conductor, and the insulating layer includes an ethylene propylene rubber coating structure.

[0009] The adoption of the above technical solution can prevent the current from leaking to the outside of the high-strength wire when it is in use, and at the same time protect the conductor from being affected by the external environment.

[0010] As a preferred technical solution of the utility model, a sheath is provided on the outer surface of the insulating layer, and the sheath includes a nylon braided layer.

[0011] The above technical solution can prevent the wire from being damaged during installation, use or maintenance, and has a certain wear and corrosion resistance.

[0012] As a preferred technical solution of the utility model, a shielding layer is provided on the outer surface of the sheath, and the shielding layer includes a conductive coating structure.

[0013] The adoption of the above technical solution can reduce electromagnetic interference and radio frequency interference when the high-strength wire is in use.

[0014] As a preferred technical solution of the present utility model, a filler is provided inside the first wire protection shell.

[0015] By adopting the above technical solution, when the conductor and the insulating layer vibrate, the filler can prevent the conductor and the insulating layer from relative displacement.

[0016] The beneficial effect of the utility model lies in that: by providing the first connecting piece, the second connecting piece, the slot and the block, when the first connecting piece and the second connecting piece form a snap-fit ​​structure through the block and the slot, the fixed block on one side of the connecting block is snap-fitted and connected with the slot at the first connecting piece, and then the screw rod is turned to move the connecting rod threadedly connected to the outer surface of the screw rod, so that the connecting rod drives the positioning block to move until it forms a snap-fit ​​structure with the positioning slot at the second connecting piece, thereby facilitating the rapid splicing of the first wire protection shell and the second wire protection shell, and the splicing method is more convenient.

[0017] By setting up the insulating layer, sheath, shielding layer and filler, the insulating layer can prevent the conductor current from leaking to the outside, the sheath can prevent the wire from being damaged during installation, use and maintenance, and the high-strength wire will contain fillers or tensile elements to prevent the conductor and the insulating layer from relative displacement during vibration, thereby enhancing the mechanical strength of the wire, so that the high-strength wire has sufficient mechanical strength and durability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the elevation structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the vertical structure of the connection block of the utility model;

[0020] Figure 3 It is a front view cross-sectional structural schematic diagram of the utility model;

[0021] Figure 4 It is a side view cross-sectional structural diagram of the first wire protection shell of the utility model;

[0022] Figure 5 This utility model Figure 4 Enlarged structural diagram at A in the middle.

[0023] The figures are marked as follows: 1. first wire protection shell; 2. second wire protection shell; 3. first connecting plate; 4. second connecting plate; 5. slot; 6. block; 7. connecting block; 8. cavity; 9. screw rod; 10. connecting rod; 11. positioning block; 12. positioning slot; 13. conductor; 14. insulating layer; 15. sheath; 16. shielding layer; 17. filler. DETAILED DESCRIPTION

[0024] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.

[0025] like Figure 1-5 As shown, it includes a first wire protection shell 1 and a second wire protection shell 2, the second wire protection shell 2 is located on the left side of the first wire protection shell 1, and a first connecting piece 3 is welded on the right side of the second wire protection shell 2, a second connecting piece 4 is welded on the left side of the first wire protection shell 1, and a card slot 5 is opened on the right side of the first connecting piece 3, a card block 6 is welded on the left side of the second connecting piece 4, and a connecting block 7 is arranged at one end of the first connecting piece 3 and the second connecting piece 4, a cavity 8 is opened on one side of the connecting block 7, and a screw rod 9 is connected to the inside of the cavity 8 through a bearing, a connecting rod 10 is threadedly connected to the outer surface of the screw rod 9, and a positioning block 11 is welded to one side of the connecting rod 10, and a positioning groove 12 is opened on one side of the second connecting piece 4.

[0026] The fixing block on one side of the connecting block 7 is engaged with the groove at the first connecting piece 3, and then the screw rod 9 is turned to move the connecting rod 10 threadedly connected to the outer surface of the screw rod 9, so that the connecting rod 10 drives the positioning block 11 to move until it forms an engaging structure with the positioning groove 12 at the second connecting piece 4, and the splicing method is faster.

[0027] A conductor 13 is disposed inside the first wire protection shell 1, and the conductor 13 includes a cable and a high-conductivity metal winding structure. The high-strength wire has good conductivity and sufficient mechanical strength to withstand various stresses.

[0028] An insulating layer 14 is provided on the outer surface of the conductor 13, and the insulating layer 14 includes an EPDM coating structure. When the high-strength wire is in use, it prevents current from leaking to the outside of the wire and protects the conductor 13 from the external environment.

[0029] The outer surface of the insulating layer 14 is provided with a sheath 15, and the sheath 15 includes a nylon braided layer, which prevents the wire from being damaged during installation, use or maintenance, and has a certain wear resistance and corrosion resistance.

[0030] The outer surface of the sheath 15 is provided with a shielding layer 16, and the shielding layer 16 includes a conductive coating structure, and when the high-strength wire is in use, electromagnetic interference and radio frequency interference can be reduced.

[0031] A filler 17 is provided inside the first wire protection shell 1. When the conductor 13 and the insulating layer 14 vibrate, the filler 17 can prevent the conductor 13 and the insulating layer 14 from relative displacement.

[0032] When the first connecting piece 3 and the second connecting piece 4 form a snap-fit ​​structure through the clamping block 6 and the clamping groove 5, the fixing block on one side of the connecting block 7 is snap-fitted with the groove at the first connecting piece 3, and then the screw rod 9 is screwed to move the connecting rod 10 threadedly connected to the outer surface of the screw rod 9, so that the connecting rod 10 drives the positioning block 11 to move until it forms a snap-fit ​​structure with the positioning groove 12 at the second connecting piece 4, thereby facilitating the rapid splicing of the first wire protection shell 1 and the second wire protection shell 2, and the splicing method is more convenient.

[0033] When the high-strength wire is in use, the insulating layer 14 can prevent the current of the conductor 13 from leaking to the outside, and the sheath 15 can prevent the wire from being damaged during installation, use and maintenance. The high-strength wire will contain a filler 17 or a tensile element to prevent the conductor 13 and the insulating layer 14 from relative displacement during vibration, thereby enhancing the mechanical strength of the wire and making the high-strength wire have sufficient mechanical strength and durability.

[0034] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present invention is within the protection scope of the present invention.

Claims

1. A high-strength conductor with a splicing structure, characterized in that: The invention comprises a first wire protection shell (1) and a second wire protection shell (2), wherein the second wire protection shell (2) is located on the left side of the first wire protection shell (1), and a first connecting piece (3) is welded on the right side of the second wire protection shell (2), a second connecting piece (4) is welded on the left side of the first wire protection shell (1), and a card slot (5) is provided on the right side of the first connecting piece (3), a card block (6) is welded on the left side of the second connecting piece (4), and a connecting block (7) is provided at one end of the first connecting piece (3) and the second connecting piece (4), a cavity (8) is provided on one side of the connecting block (7), and a screw rod (9) is connected to the inside of the cavity (8) through a bearing, a connecting rod (10) is threadedly connected to the outer surface of the screw rod (9), and a positioning block (11) is welded on one side of the connecting rod (10), and a positioning groove (12) is provided on one side of the second connecting piece (4).

2. The high-strength conductor with a splicing structure according to claim 1, characterized in that: A conductor (13) is provided inside the first wire protection shell (1), and the conductor (13) comprises a cable and a high-conductivity metal winding structure.

3. The high-strength conductor with a splicing structure according to claim 2, characterized in that: An insulating layer (14) is provided on the outer surface of the conductor (13), and the insulating layer (14) comprises an ethylene propylene rubber coating structure.

4. The high-strength conductor with a spliced ​​structure according to claim 3, characterized in that: A sheath (15) is provided on the outer surface of the insulating layer (14), and the sheath (15) comprises a nylon braided layer.

5. The high-strength conductor with a spliced ​​structure according to claim 4, characterized in that: A shielding layer (16) is provided on the outer surface of the sheath (15), and the shielding layer (16) comprises a conductive coating structure.

6. The high-strength conductor with a spliced ​​structure according to claim 1, characterized in that: A filler (17) is provided inside the first wire protection shell (1).

Citation Information

Patent Citations

  • High-strength composite core carbon fiber power transmission conductor

    CN220189307U