Feeding mechanism cooling device for plate-and-frame filter press
By designing a cooling device in the feeding mechanism of the plate and frame filter press, and adjusting the cooling water flow rate using the cooling water tank and automatic control system, the wear problem caused by mechanical seal heating is solved, extending the service life and improving production stability and energy saving Effect.
Patent Information
- Application Number
- CN202421022058.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-11
AI Technical Summary
In the production of naphthalene-based water reducing agent, the mechanical seal of the feeding mechanism of the plate and frame filter press is heated due to long-term operation, which leads to serious wear, affecting product quality and production continuity.
A loading mechanism cooling device including a cooling water tank, a water transfer pump, a regulating valve, a flowmeter and a remote temperature sensor is designed, and the cooling water flow rate is adjusted according to actual conditions through an automatic control system to reduce the mechanical sealing temperature.
Effectively reduce mechanical sealing temperature, extend service life, ensure production continuity and achieve energy conservation and emission reduction.
Smart Images

Figure CN222342075U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water reducing agent production equipment, in particular to a feeding mechanism cooling device for a plate and frame filter press. Background Art
[0002] Naphthalene water reducer is the most widely used high-efficiency water reducer with the largest production volume in my country (accounting for more than 70% of the water reducer dosage). It is characterized by high water reduction rate, no air entrainment, little effect on setting time, relatively good adaptability to cement, and can be used in combination with various other admixtures, and relatively cheap. At present, in the production of naphthalene water reducer, plate-frame filtration is required before drying the reacted material. To ensure the continuity of production, the plate-frame filter press is always in operation, which puts higher requirements on the feeding mechanism. However, the connection between the feeding motor and the feeding pump in the feeding mechanism will heat up due to the long-term operation of the machine, resulting in serious mechanical wear or affecting the quality of the conveyed product. Therefore, this problem needs to be solved in time. Summary of the invention
[0003] The technical problem to be solved by the utility model is to provide a cooling device for a feeding mechanism of a plate and frame filter press, which has a simple structure, is easy to operate and has a low cost; it can effectively reduce the temperature of the mechanical seal, improve its working stability and service life, and can also automatically adjust the flow rate of cooling water according to actual conditions to achieve energy saving and emission reduction.
[0004] In order to solve the above technical problems, the technical solution of the utility model is:
[0005] A feeding mechanism cooling device for a plate and frame filter press comprises a cooling water tank, which is connected to a water delivery pump through a cooling pipeline, and the other end of the water delivery pump is connected to the feeding mechanism through a cooling pipeline, a regulating valve and a flow meter; the feeding mechanism comprises a feeding pump and a feeding motor, the feeding pump and the feeding motor are connected through a mechanical seal, the flow meter is connected to a cooling water inlet on one side of the mechanical seal through a cooling pipeline, and a cooling water outlet on the other side of the mechanical seal is connected to the cooling water tank through the cooling pipeline; a remote temperature sensor is arranged in the mechanical seal; the water delivery pump, the feeding pump, the feeding motor, the regulating valve and the flow meter are all electrically connected to an automatic control system, and the remote temperature sensor is wirelessly connected to the automatic control system.
[0006] Preferably, the cooling water tank is also connected to other devices that require cooling in the production process through a cooling pipeline.
[0007] Preferably, the remote temperature sensor is an infrared remote temperature sensor, model EZ10AC, manufactured by Enzo Technology Co., Ltd.
[0008] Preferably, the water delivery pump model is CMI8-20-1KW, and the manufacturer is Guangdong Lingxiao Pump Industry Co., Ltd.; the feeding pump model is G-132M-4, and the manufacturer is: Jiangsu Yuanzhong Motor Co., Ltd.; the feeding motor model is G series frequency conversion motor, and the manufacturer is: Jiangsu Yuanzhong Motor Co., Ltd.; the regulating valve model is YTC-1000, and the manufacturer is Yongtai Company of South Korea; the flow meter model is YH-LDE-10-3000, and the manufacturer is Zhejiang Yuyao Yinhuan Instrument Co., Ltd.
[0009] Preferably, the automatic control system is a PLC automatic control system.
[0010] Due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0011] 1. The utility model introduces part of the cooling water in the cooling water system used in the production of water reducing agent into the feeding mechanism of the plate and frame filter process, cools the mechanical seal in the feeding mechanism, reduces the use temperature of the mechanical seal structure, and thus prolongs the service life of the feeding mechanism;
[0012] 2. The utility model has a simple structure and can realize real-time control of the mechanical seal temperature through automatic control, which can extend the service life of the feeding mechanism and ensure the continuity of production and energy saving and consumption reduction.
[0013] In short, the device of the utility model has a simple structure, easy operation and low cost; it can effectively reduce the temperature of the mechanical seal, improve its working stability and service life, and can also automatically adjust the flow rate of cooling water according to actual conditions to achieve energy saving and emission reduction. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;
[0015] In the figure, 1. cooling water tank; 2. water delivery pump; 3. regulating valve; 4. flow meter; 5. feeding mechanism; 51. feeding pump; 52. feeding motor; 53. mechanical seal. DETAILED DESCRIPTION
[0016] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0017] Embodiment 1
[0018] like Figure 1As shown, a feeding mechanism cooling device for a plate and frame filter press comprises a cooling water tank 1, the cooling water tank 1 is connected to a water delivery pump 2 through a cooling pipe (not marked), and the other end of the water delivery pump 2 is connected to a feeding mechanism 5 through a cooling pipe, a regulating valve 3 and a flow meter 4; the feeding mechanism 5 comprises a feeding pump 51 and a feeding motor 52, the feeding pump 51 and the feeding motor 52 are connected through a mechanical seal 53, the flow meter 4 is connected to a cooling water inlet (not marked) on one side of the mechanical seal 53 through a cooling pipe, and a cooling water outlet (not marked) on the other side of the mechanical seal 53 is connected to the cooling water tank 1 through a cooling pipe; a remote temperature sensor (not marked) is arranged in the mechanical seal 53; the water delivery pump 2, the feeding pump 51, the feeding motor 52, the regulating valve 3 and the flow meter 4 are all electrically connected to an automatic control system, and the remote temperature sensor is wirelessly connected to the automatic control system.
[0019] In actual production, because the temperature of the cooling water in the cooling water tank 1 is 30°C, when the remote temperature sensor detects that the temperature in the mechanical seal 53 is higher than 55°C, the automatic control system starts the water pump 2, the regulating valve 3 and the flow meter 4 to input cooling water to the mechanical seal 53 for cooling; when the remote temperature sensor detects that the temperature in the mechanical seal 53 is lower than 45°C, the automatic control system controls the regulating valve 3 and the flow meter 4 to close or reduce the flow of cooling water; then, by controlling the flow of cooling water, the temperature in the mechanical seal 53 is always kept between 45 and 55°C, thereby achieving the purpose of cooling the mechanical seal 53.
[0020] It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.
Claims
1. A feeding mechanism cooling device for a plate and frame filter press, characterized in that: It includes a cooling water tank, which is connected to a water pump through a cooling pipe, and the other end of the water pump is connected to a feeding mechanism through a cooling pipe, a regulating valve and a flow meter; the feeding mechanism includes a feeding pump and a feeding motor, the feeding pump and the feeding motor are connected through a mechanical seal, the flow meter is connected to a cooling water inlet on one side of the mechanical seal through a cooling pipe, and the cooling water outlet on the other side of the mechanical seal is connected to the cooling water tank through a cooling pipe; a remote temperature sensor is arranged in the mechanical seal; the water pump, feeding pump, feeding motor, regulating valve and flow meter are all electrically connected to an automatic control system, and the remote temperature sensor is wirelessly connected to the automatic control system.
2. The cooling device for the feeding mechanism of the plate and frame filter press according to claim 1, characterized in that: The cooling water tank is also connected to other devices that need cooling in the production process through a cooling pipeline.
3. The cooling device for the feeding mechanism of the plate and frame filter press according to claim 1, characterized in that: The remote temperature sensor is an infrared remote temperature sensor.
4. The cooling device for the feeding mechanism of the plate and frame filter press according to claim 1, characterized in that: The automatic control system is a PLC automatic control system.