Asphalt production emulsification tank

By designing a stirring and scraping device in the asphalt production emulsification tank, the problem of asphalt sticking to the inner wall of the tank body is solved, uniform stirring and efficient emulsification are achieved, and the quality and efficiency of asphalt production are improved.

CN222342608UActive Publication Date: 2025-01-14HENAN ZHELUN NEW MATERIAL TECH SERVICE CO LTD
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Patent Information

Application Number
CN202420952475.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-01-14
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

When used in existing asphalt production emulsification tanks, the stirred asphalt is prone to stick to the inner wall of the tank body, resulting in insufficient stirring, low emulsification efficiency, uneven mixing, affecting production quality and wasting raw materials.

Method used

A bitumen production emulsification tank including a stirring device and a scraper device is designed. The stirring device consists of a stirring shaft, a stirring rod and a stirring motor. The scraper device consists of a scraper, a lifting rod, a moving block and a return spring, and is passed through an eccentric wheel. Drive the scraper to move up and down, remove adhered materials, ensure even stirring and reduce waste.

Benefits of technology

It realizes uniform stirring of materials at different locations in the tank and effective scraping of adhered materials, improves emulsification quality and production efficiency, and avoids waste of raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of asphalt production, in particular to an asphalt production emulsification tank which comprises a tank body, a stirring device arranged in the tank body and a scraping device arranged in the tank body, the stirring device comprises a stirring shaft rotationally connected to the top of the tank body and a plurality of stirring rods uniformly distributed on the stirring shaft, a stirring motor is arranged at the top of the tank body, and the scraping device is arranged on the stirring shaft. An output shaft of the stirring motor and the stirring shaft are coaxially arranged; the scraping device comprises a plurality of scraping plates arranged on the inner wall of the tank body in a sliding mode and a lifting rod connected to the other ends of the scraping plates, a moving block is arranged at the bottom of the tank body in a sliding mode, a reset spring is connected between one end of the moving block and the inner wall of the tank body, and a connecting rod is connected between the lifting rod and the moving block; the two ends of the connecting rod are hinged to the lifting rod and the moving block respectively, and an eccentric wheel making contact with the moving block is connected to the bottom of the stirring rod; a feeding hole is formed in the top of the tank body, and a discharging hole is formed in the bottom of the tank body. The emulsifying device has the advantages of simple structure and good emulsifying effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt production, in particular to an asphalt production emulsification tank. Background Art

[0002] Emulsified asphalt is a liquid asphalt that is generated by the action of asphalt and emulsifier under certain processes, which is oil-in-water or water-in-oil (which one depends on the type of emulsifier). Emulsified asphalt is road asphalt that is usually used at high temperatures. It is diffused into water and liquefied through mechanical stirring and chemical stabilization (emulsification) to become a road construction material with very low viscosity and good fluidity at room temperature. It can be used at room temperature and can also be used with cold and wet stones.

[0003] For example, the patent publication number CN213610767U that has been made public is an emulsified asphalt batching tank for asphalt production. The first rotating wheel is driven to rotate by the rotation of the rotating shaft. The rotating belt and the second rotating wheel can drive the rotating rod to rotate. The rotation of the rotating rod drives the fan-shaped extrusion block to rotate. When the fan-shaped extrusion block rotates, it will squeeze the extrusion plate. Under the action of the push-pull rod, the fixed ring can be driven to move up and down, thereby driving the stirring shaft to move up and down. The stirring shaft can also move up and down while rotating, thereby driving multiple stirring claws to move up and down while rotating, so that the asphalt in the emulsified batching tank can be fully stirred, which greatly saves the stirring time.

[0004] However, the above patent still has the following technical problems: when the emulsification tank is in use, the stirred asphalt will stick to the inner wall of the tank, which is not only difficult to clean but also causes insufficient stirring of the asphalt at the side wall of the tank, resulting in low emulsification efficiency and uneven mixing, which ultimately affects the quality of asphalt production and wastes raw materials. Utility Model Content

[0005] In order to solve the above technical problems, the utility model specifically adopts the following technical solutions.

[0006] An asphalt production emulsification tank is designed, comprising a tank body, a stirring device is arranged in the tank body, a scraping device is arranged in the tank body, the stirring device comprises a stirring shaft rotatably connected to the top of the tank body and a plurality of stirring rods evenly distributed on the stirring shaft, a stirring motor is arranged on the top of the tank body, and the output shaft of the stirring motor is coaxially arranged with the stirring shaft;

[0007] The scraper device comprises a plurality of scrapers slidably arranged with the inner wall of the tank body and a lifting rod connected to the other end of the scraper, a moving block is slidably arranged at the bottom of the tank body, a return spring is connected between one end of the moving block and the inner wall of the tank body, a connecting rod is connected between the lifting rod and the moving block, the two ends of the connecting rod are respectively hinged to the lifting rod and the moving block, and an eccentric wheel in contact with the moving block is connected to the bottom of the stirring rod;

[0008] A feed inlet is arranged at the top of the tank body, and a discharge outlet is arranged at the bottom of the tank body.

[0009] Preferably, a guide rod is provided between the lifting rod and the inner wall of the tank body, and two ends of the guide rod are movably passed through a plurality of scrapers and are respectively connected to the top and bottom of the tank body.

[0010] Preferably, a plurality of turning plates are connected to the other side of the lifting rod.

[0011] Preferably, a plurality of through holes are provided on the turning plate.

[0012] Preferably, the stirring rod is snake-shaped and has different lengths.

[0013] The beneficial effects of the utility model are:

[0014] The utility model can realize uniform stirring of materials at different positions in the tank body by using stirring rods of different lengths. When the stirring shaft drives the stirring rod to stir, the eccentric wheel is driven to rotate along with the stirring shaft, so that the eccentric wheel pushes the moving block to move, squeezes the reset spring, and causes the connecting rod to drive the scraper on the lifting rod to move up and down, thereby scraping off the materials adhered to the inner wall of the tank body, avoiding affecting the stirring and mixing effect, affecting the emulsification quality, and avoiding material waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] The numbers in the figure are: 1 tank body, 2 guide rod, 3 feed port, 4 stirring motor, 5 stirring shaft, 6 stirring rod, 7 scraper, 8 lifting rod, 9 turning plate, 10 through hole, 11 return spring, 12 connecting rod, 13 moving block, 14 eccentric wheel, 15 discharge port. DETAILED DESCRIPTION

[0017] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0018] Example 1

[0019] An asphalt production emulsification tank, such as Figure 1As shown, it includes a tank body 1, a stirring device is provided in the tank body 1, a scraping device is provided in the tank body 1, the stirring device includes a stirring shaft 5 rotatably connected to the top of the tank body 1 and a plurality of stirring rods 6 evenly distributed on the stirring shaft 5, a stirring motor 4 is provided on the top of the tank body 1, the output shaft of the stirring motor 4 is coaxially arranged with the stirring shaft 5, the stirring rod 6 is serpentine, the serpentine stirring rod 6 can further enhance the stirring and emulsification effect, and the stirring rod 6 is of different lengths to meet the stirring and emulsification of materials at various positions. A feed port 3 is provided at the top of the tank body 1, and a discharge port 15 is provided at the bottom of the tank body 1.

[0020] The scraper device includes a plurality of scrapers 7 slidingly arranged with the inner wall of the tank body 1 and a lifting rod 8 connected to the other end of the scraper 7, and one end of the scraper 7 contacts the inner wall of the tank body 1. The scraper 7 is used to scrape the material adhered to the inner wall of the tank body 1, and the material adhered to the inner wall of the tank body 1 continues to participate in the next stirring and emulsification, thereby affecting the quality of the material. A moving block 13 is slidingly arranged at the bottom of the tank body 1, and a return spring 11 is connected between one end of the moving block 13 and the inner wall of the tank body 1. A connecting rod 12 is connected between the lifting rod 8 and the moving block 13, and the two ends of the connecting rod 12 are respectively hinged between the lifting rod 8 and the moving block 13. An eccentric wheel 14 in contact with the moving block 13 is connected to the bottom of the stirring rod 6; a guide rod 2 is arranged between the lifting rod 8 and the inner wall of the tank body 1, and the two ends of the guide rod 2 are respectively connected to the top and bottom of the tank body 1 after moving through the plurality of scrapers 7. A plurality of flipping plates 9 are connected to the other side of the lifting rod 8.

[0021] In the above scheme of the utility model, the eccentric wheel 14 is driven to rotate by the stirring rod 6, so that it pushes the two moving blocks 13 to slide alternately, so that the corresponding reset spring 11 is reset and compressed, and then the connecting rod 12 drives the lifting rod 8 and the scraper 7 to move up and down along the guide rod 2, so as to scrape off the sticky materials on the inner wall of the tank body 1. At the same time, the turning plate 9 turns the materials under the tank body 1 upwards. In order to reduce the resistance of the turning plate 9, a plurality of through holes 10 are opened on the turning plate 9.

[0022] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An asphalt production emulsification tank, characterized in that: The invention comprises a tank body (1), a stirring device is arranged in the tank body (1), a scraping device is arranged in the tank body (1), the stirring device comprises a stirring shaft (5) rotatably connected to the top of the tank body (1) and a plurality of stirring rods (6) evenly distributed on the stirring shaft (5), a stirring motor (4) is arranged at the top of the tank body (1), and the output shaft of the stirring motor (4) is coaxially arranged with the stirring shaft (5); The scraping device comprises a plurality of scrapers (7) slidably arranged with the inner wall of the tank body (1) and a lifting rod (8) connected to the other end of the scraper (7); a moving block (13) is slidably arranged at the bottom of the tank body (1); a return spring (11) is connected between one end of the moving block (13) and the inner wall of the tank body (1); a connecting rod (12) is connected between the lifting rod (8) and the moving block (13); the two ends of the connecting rod (12) are respectively hinged to the lifting rod (8) and the moving block (13); and an eccentric wheel (14) in contact with the moving block (13) is connected to the bottom of the stirring rod (6); A feed port (3) is provided at the top of the tank body (1), and a discharge port (15) is provided at the bottom of the tank body (1).

2. The asphalt production emulsification tank according to claim 1, characterized in that: A guide rod (2) is provided between the lifting rod (8) and the inner wall of the tank body (1), and the two ends of the guide rod (2) are movably passed through a plurality of scrapers (7) and are respectively connected to the top and bottom of the tank body (1).

3. The asphalt production emulsification tank according to claim 1, characterized in that: A plurality of turning plates (9) are connected to the other side of the lifting rod (8).

4. The asphalt production emulsification tank according to claim 3, characterized in that: A plurality of through holes (10) are provided on the turning plate (9).

5. The asphalt production emulsification tank according to claim 1, characterized in that: The stirring rod (6) is serpentine-shaped and has different lengths.

Citation Information

Patent Citations

  • Emulsified asphalt mixing tank for asphalt production

    CN213610767U