Emulsifying and chelating device for water-soluble fertilizer

By introducing a stirring and shaking device into the water-soluble fertilizer emulsification chelating device, the problem of insufficient stirring in the prior art is solved, the full mixing of chelating agents and the efficient production of water-soluble fertilizers are achieved, and the product quality and fertilization efficiency are ensured.

CN222342665UActive Publication Date: 2025-01-14INNER MONGOLIA VOCATIONAL COLLEGE OF COMMERCE & TRADE
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Patent Information

Application Number
CN202421190695.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-14
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The mixing rod structure of the existing water-soluble fertilizer emulsification chelating device is too simple, resulting in the inadequate mix of raw materials and chelating agents, which can easily lead to pipeline blockage, affecting product quality and fertilization efficiency.

Method used

A water-soluble fertilizer emulsification and chelating device including a stirring device and a shaking device is designed. The round rod and pulley group are driven by the motor, which drives the stirring rod and the flip plate to rotate, enhance the stirring effect, and drives the disc and connecting rod group through the motor. Achieve shaking of the mixing tank and improve mixing efficiency.

Benefits of technology

Through the enhanced stirring and shaking device, the chelating agent is fully mixed, the production quality and fertilization uniformity of water-soluble fertilizers are improved, the pipeline is blocked, and the fertilization efficiency is improved.

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Abstract

The water-soluble fertilizer emulsifying and chelating device comprises a base, a supporting column, a mixing tank, a feeding port and a discharging pipeline and is provided with a stirring device and a shaking device, a motor drives a first round rod to rotate, the first round rod drives a first rotating rod to rotate through a belt wheel set, and the rotating rod drives a stirring rod to rotate. The round rod drives a first bevel gear to rotate, the first bevel gear drives a second bevel gear to rotate, the second bevel gear drives a second round rod to rotate, the second round rod drives a second rotating rod to rotate through a second belt wheel set, the second rotating rod drives an overturning plate to rotate, and the stirring effect is enhanced; the first connecting rod drives the movable sleeve to move through the connecting rod, the movable sleeve moves to enable the movable rod to move, the movable rod drives the mixing tank to swing through the second connecting rod, the mixing tank achieves the shaking effect, the mixing effect is further improved, the water-soluble fertilizer can be fully mixed, and the production quality of the water-soluble fertilizer is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of water-soluble fertilizer production, in particular to a water-soluble fertilizer emulsification chelation device. Background Art

[0002] Water-soluble fertilizer refers to a compound fertilizer containing nitrogen, phosphorus, potassium, calcium, magnesium, trace elements, amino acids, humic acid and alginic acid that can be completely dissolved in water. In the production process of water-soluble fertilizer, emulsification and chelation is a key step. In this process, chelating agents need to be added to the raw materials and stirred to emulsify them.

[0003] The current publication number CN212396434U discloses "A water-soluble fertilizer emulsification chelating device", which includes a bracket and a tank body. The tank body is fixed between the side walls of the bracket by welding, and both side walls of the bracket are welded with conduits. The inside of the conduit is slidably provided with a support shaft through an adjustment seat, the bottom of the adjustment seat is connected to a linear motor, a top cover is welded on the top of the support shaft, an agitator is installed in the middle of the bottom of the top cover through a driving motor, the bottom of the tank body is connected to a discharge pipe, a slot seat is welded on one side of the upper surface of the top cover, a feeding pipe is welded on one side of the bottom wall of the slot seat, and a sensor is embedded on the inner bottom wall of the slot seat, a baffle is hinged between the inner walls of the slot seat in the middle, and a guide shaft is welded between the inner walls of the slot seat, which can effectively control the amount of chelating agent added and improve the accuracy of the dosage.

[0004] Although the above-mentioned emulsification chelation device has certain advantages in quantitative addition of chelating agent, it still has certain disadvantages:

[0005] When using the emulsification chelation device, the structure of the stirring rod used is too simple, and the raw materials and the chelating agent cannot be fully mixed. The incompletely emulsified mixture of water-soluble fertilizer and chelating agent is easy to cause pipe blockage when discharged, and the product quality is reduced, which in turn affects the use of water-soluble fertilizer, resulting in uneven fertilization and inability to absorb, affecting the fertilization efficiency. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] In view of the deficiencies in the prior art, the utility model provides a water-soluble fertilizer emulsification chelation device to solve the above-mentioned problems.

[0008] (II) Technical solution

[0009] To achieve the above purpose, the utility model is implemented through the following technical solutions: a water-soluble fertilizer emulsification chelating device, including a base, a support column, a mixing tank, a feed inlet, a discharge pipe, a stirring device and a shaking device, the support column is provided with two groups, and is respectively fixed to the left side and the right side of the top end of the base, the mixing tank is arranged between the two groups of support columns through a support rod, the feed inlet is arranged on the left side of the top end of the mixing tank, the discharge pipe is provided with two groups, and is both arranged at the bottom end of the mixing tank, the stirring device is arranged inside the mixing tank, the shaking device is arranged at the top end of the base, the stirring device includes a support frame, a motor, a round rod, , a pulley group 1, a rotating rod 1, a stirring rod and a flipping mechanism, the support frame is fixed to the right side of the top of the mixing tank, the motor 1 is installed at the top of the support frame, the round rod 1 is arranged at the bottom end of the support frame, and the top of the round rod 1 is connected to the output shaft of the motor 1 through a coupling, the right end of the pulley group 1 is arranged on the outside of the round rod 1, and the left end of the pulley group 1 is arranged on the outside of the rotating rod 1, the rotating rod 1 is arranged at the top of the mixing tank and extends downward to the inner bottom end of the mixing tank, the stirring rod is arranged inside the mixing tank, and the stirring rod is fixed to the outside of the rotating rod 1, and the flipping mechanism is arranged inside the mixing tank.

[0010] Preferably, the flipping mechanism includes a first bevel gear, a second bevel gear, a round rod two, a support plate, a pulley group two, a rotating rod two and a flipping plate, the first bevel gear is fixed to the outside of the round rod one, the second bevel gear is fixed to the outside of the round rod two, the round rod two is fixed to the right end of the support plate, the support plate is fixed to the top of the mixing tank, the top of the pulley group two is arranged on the outside of the round rod two, and the bottom end of the pulley group two is arranged on the outside of the rotating rod two, the rotating rod two is provided with three groups, and all of them pass through the rotating rod one and are arranged inside the mixing tank, and the flipping plate is provided with two groups, and are respectively fixed to the outer left end and the outer right end of the rotating rod two.

[0011] Preferably, the shaking device includes a fixed frame, a second motor, a disc, a fixed rod, a connecting rod, a movable sleeve, a movable rod, a movable groove, a hinge and a second connecting rod. The fixed frame is arranged at the right end of the base, and the second motor is installed at the bottom end of the fixed frame. The disc is arranged at the top of the fixed frame, and the bottom end of the disc is transmission connected with the output shaft of the second motor through a coupling. The fixed rod is fixed to the top of the disc, the right end of the first connecting rod is arranged on the outside of the fixed rod, and the left end of the first connecting rod is rotatably connected with the right end of the connecting rod through a rotating shaft, the left end of the connecting rod is fixed to the right end of the movable sleeve, the movable sleeve is arranged on the outside of the movable rod, the movable rod is arranged inside the movable groove and extends upward to the top of the movable groove, and the movable groove is opened at the top of the base. The hinge is provided with two groups, and one group is fixed to the top of the movable rod, and the other group is fixed to the bottom end of the mixing tank. The top and bottom ends of the second connecting rod are rotatably connected with the two groups of hinges.

[0012] Preferably, the first bevel gear and the second bevel gear are meshed with each other for transmission, and through this arrangement, the rotation of the first bevel gear can drive the second bevel gear to rotate as well.

[0013] Preferably, adjacent rotating rods 2 in the three groups of rotating rods 2 are connected by a pulley group 2, and this arrangement enables the three groups of rotating rods 2 to rotate synchronously.

[0014] Preferably, the fixing rod is arranged at the top edge of the disc, and through this arrangement, the fixing rod is driven to move with a maximum circle radius when the disc rotates.

[0015] Preferably, the interior of the movable sleeve is smoothly arranged, so that the movable rod can move more smoothly.

[0016] (III) Beneficial effects

[0017] The utility model provides a water-soluble fertilizer emulsification chelating device. It has the following beneficial effects: by setting a stirring device and a shaking device, a round rod is driven to rotate by a motor, the round rod rotates to drive a rotating rod to rotate through a pulley group, the rotating rod drives the stirring rod to rotate when the rotating rod rotates, the round rod drives the first bevel gear to rotate when the round rod rotates, the first bevel gear drives the second bevel gear to rotate, the second bevel gear drives the round rod to rotate, the round rod drives the rotating rod to rotate through the pulley group when the round rod rotates, the rotating rod drives the flip plate to rotate when the rotating rod rotates, and the stirring effect can be enhanced by this setting, so that the chelating agent can be fully mixed, the disc is driven to rotate by the motor, the disc drives the fixed rod to rotate, the fixed rod rotates to drive the connecting rod to move, the connecting rod drives the movable sleeve to move through the connecting rod, the movable sleeve moves to move the movable rod, the movable rod moves through the connecting rod to drive the mixing tank to swing, so that the mixing tank achieves a shaking effect, further improves the mixing effect, so that the water-soluble fertilizer can be fully mixed, improves the mixing efficiency, and ensures the production quality of the water-soluble fertilizer. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a structural front view of the utility model;

[0020] Figure 3 This is a front view of the stirring device structure in the utility model;

[0021] Figure 4 This is a front view of the flipping mechanism structure in the utility model;

[0022] Figure 5 It is a front view of the shaking device structure in the utility model.

[0023] In the figure: base 1, support column 2, mixing tank 3, feeding port 4, discharging pipe 5, stirring device 6, shaking device 7, support frame 61, motor 1-62, round rod 1-63, pulley group 1-64, rotating rod 1-65, stirring rod 66, turning mechanism 67, first bevel gear 671, second bevel gear 672, round rod 2-673, support plate 674, pulley group 2-675, rotating rod 2-676, turning plate 677, fixed frame 71, motor 2-72, disc 73, fixed rod 74, connecting rod 1-75, connecting rod 76, movable sleeve 77, movable rod 78, movable groove 79, hinge 710, connecting rod 2-711. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-3The utility model provides a technical solution for a water-soluble fertilizer emulsification and chelation device: a water-soluble fertilizer emulsification and chelation device, comprising a base 1, a support column 2, a mixing tank 3, a feed inlet 4, a discharge pipe 5, a stirring device 6 and a shaking device 7, wherein the support column 2 is provided with two groups, and is respectively fixed to the left side and the right side of the top end of the base 1, the mixing tank 3 is arranged between the two groups of support columns 2 through a support rod, the feed inlet 4 is arranged on the left side of the top end of the mixing tank 3, the discharge pipe 5 is provided with two groups, and is both arranged at the bottom end of the mixing tank 3, the stirring device 6 is arranged inside the mixing tank 3, the shaking device 7 is arranged on the top end of the base 1, and the stirring device 6 comprises a support frame 61, The motor 62, the round rod 63, the pulley group 64, the rotating rod 65, the stirring rod 66 and the turning mechanism 67, the support frame 61 is fixed to the right side of the top of the mixing tank 3, the motor 62 is installed on the top of the support frame 61, the round rod 63 is arranged at the bottom end of the support frame 61, and the top of the round rod 63 is connected to the output shaft of the motor 62 through a coupling, the right end of the pulley group 64 is arranged on the outside of the round rod 63, and the left end of the pulley group 64 is arranged on the outside of the rotating rod 65, the rotating rod 65 is arranged at the top of the mixing tank 3, and extends downward to the inner bottom end of the mixing tank 3, the stirring rod 66 is arranged at the mixing tank 3, and the stirring rod 66 is arranged at the mixing tank 3. The mixing tank 3 is provided with a mixing rod 66 fixed to the outside of the rotating rod 1 65, and a flip mechanism 67 is provided inside the mixing tank 3. The flip mechanism 67 includes a first bevel gear 671, a second bevel gear 672, a round rod 673, a support plate 674, a pulley group 675, a rotating rod 676 and a flip plate 677. The first bevel gear 671 is fixed to the outside of the round rod 1 63, the second bevel gear 672 is fixed to the outside of the round rod 673, the round rod 673 is fixed to the right end of the support plate 674, the support plate 674 is fixed to the top of the mixing tank 3, the top of the pulley group 675 is provided on the outside of the round rod 673, and the belt The bottom end of the wheel set 675 is arranged on the outside of the rotating rod 676. The rotating rod 676 is provided with three groups, and all of them pass through the rotating rod 1 65 and are arranged inside the mixing tank 3. There are two groups of flip plates 677, and they are respectively fixed on the outer left end and the outer right end of the rotating rod 676. The first bevel gear 671 and the second bevel gear 672 are meshed and transmitted with each other. Through this arrangement, the second bevel gear 672 can be driven to rotate when the first bevel gear 671 rotates. The adjacent rotating rods 676 in the three groups of rotating rods 676 are connected by the pulley set 675. Through this arrangement, the three groups of rotating rods 676 can rotate synchronously.

[0026] See also Figure 4 and Figure 5The utility model provides a technical solution for a water-soluble fertilizer emulsification chelation device: a water-soluble fertilizer emulsification chelation device, a shaking device 7 includes a fixed frame 71, a motor 2 72, a disc 73, a fixed rod 74, a connecting rod 1 75, a connecting rod 76, a movable sleeve 77, a movable rod 78, a movable groove 79, a hinge 710 and a connecting rod 2 711, the fixed frame 71 is arranged at the right end of the base 1, the motor 2 72 is installed at the bottom end of the fixed frame 71, the disc 73 is arranged at the top end of the fixed frame 71, and the bottom end of the disc 73 is connected to the output shaft of the motor 2 72 through a coupling, the fixed rod 74 is fixed to the top end of the disc 73, the right end of the connecting rod 1 75 is arranged on the outside of the fixed rod 74, and the left end of the connecting rod 1 75 is connected to the connecting rod 7 through a rotating shaft. 6 is rotatably connected, the left end of the connecting rod 76 is fixed to the right end of the movable sleeve 77, the movable sleeve 77 is arranged on the outside of the movable rod 78, the movable rod 78 is arranged inside the movable groove 79, and extends upward to the top of the movable groove 79, the movable groove 79 is opened at the top of the base 1, the hinge 710 is provided with two groups, and one group is fixed to the top of the movable rod 78, and the other group is fixed to the bottom end of the mixing tank 3, the top and bottom ends of the connecting rod 2 711 are rotatably connected with the two groups of hinges 710, the fixed rod 74 is arranged at the top edge of the disc 73, and through this arrangement, the fixed rod 74 is driven to move with the maximum circle radius when the disc 73 rotates, and the interior of the movable sleeve 77 is smoothly arranged, and through this arrangement, the movable rod 78 can move more smoothly.

[0027] Here’s how it works:

[0028] First, before use, pour the raw materials and chelating agent from the feed inlet 4 into the mixing tank 3 and wait for mixing;

[0029] Second, when in use, the motor 62 is started, the motor 62 drives the round rod 63 to rotate, the round rod 63 rotates and drives the pulley set 64 to rotate, the pulley set 64 rotates and drives the rotating rod 65 to rotate, the rotating rod 65 rotates and drives the stirring rod 66 to rotate, and the raw materials and the chelating agent in the mixing tank 3 are mixed by the rotation of the stirring rod 66;

[0030] Third, when the round rod 1 63 rotates, it drives the first bevel gear 671 to rotate, and when the first bevel gear 671 rotates, it drives the second bevel gear 672 to rotate, and when the second bevel gear 672 rotates, it drives the round rod 2 673 to rotate, and when the round rod 2 673 rotates, it drives the pulley set 2 675 to rotate, and when the pulley set 2 675 rotates, it drives the rotating rod 2 676 to rotate, and when the rotating rod 2 676 rotates, it drives the flip plate 677 to rotate, and when the flip plate 677 rotates, the mixing effect of the mixing tank 3 is improved;

[0031] Fourth, start the second motor 72, the second motor 72 drives the disc 73 to rotate, and when the disc 73 rotates, it drives the fixed rod 74 to rotate, and when the fixed rod 74 rotates, it drives the connecting rod 1 75 to move, and when the connecting rod 1 75 moves, it drives the connecting rod 76 to move, and when the connecting rod 76 moves, it drives the movable sleeve 77 to move, and when the movable sleeve 77 moves, it drives the movable rod 78 to move, and the movable rod 78 moves along the movable groove 79, and when the movable rod 78 moves, it drives the second connecting rod 711 to move through the hinge 710, and when the second connecting rod 711 moves, it drives the bottom end of the mixing tank 3 to move through the hinge 710, so that the mixing tank 3 rotates, and the disc 73 drives the fixed rod 74 to make a circular motion, so the fixed rod 74 drives the movable rod 78 to make a reciprocating motion, so that the movable rod 78 drives the mixing tank 3 to reciprocate left and right, further improving the mixing effect in the tank, and it is discharged from the discharge pipe 5 after the mixing is completed.

[0032] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.

[0033] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A water-soluble fertilizer emulsification chelating device, comprising a base (1), a support column (2), a mixing tank (3), a feed inlet (4) and a discharge pipe (5), wherein the support column (2) is provided with two groups and is respectively fixed to the left side and the right side of the top end of the base (1), the mixing tank (3) is arranged between the two groups of support columns (2) through a support rod, the feed inlet (4) is arranged on the left side of the top end of the mixing tank (3), and the discharge pipe (5) is provided with two groups and is both arranged at the bottom end of the mixing tank (3); Features: The invention also comprises a stirring device (6) and a shaking device (7), wherein the stirring device (6) is arranged inside the mixing tank (3), and the shaking device (7) is arranged at the top of the base (1). The stirring device (6) comprises a support frame (61), a motor (62), a round rod (63), a pulley group (64), a rotating rod (65), a stirring rod (66) and a turning mechanism (67), wherein the support frame (61) is fixed to the right side of the top of the mixing tank (3), the motor (62) is installed at the top of the support frame (61), and the round rod (63) is arranged at the top of the support frame (61). The mixing tank (3) is provided with a mixing rod (66) and a mixing rod (67) which is connected to the mixing tank (3). The mixing rod (66) is connected to the mixing tank (3) by a rotating mechanism (67). The mixing rod (66) is connected to the mixing tank (3) by a rotating mechanism (67). The mixing rod (66) is connected to the mixing tank (3) by a rotating mechanism (67).

2. A water-soluble fertilizer emulsification and chelation device according to claim 1, characterized in that: The flip mechanism (67) comprises a first bevel gear (671), a second bevel gear (672), a second round rod (673), a support plate (674), a second pulley group (675), a second rotating rod (676) and a flip plate (677), wherein the first bevel gear (671) is fixed to the outside of the first round rod (63), the second bevel gear (672) is fixed to the outside of the second round rod (673), the second round rod (673) is fixed to the right end of the support plate (674), and the The support plate (674) is fixed to the top of the mixing tank (3), the top of the second pulley group (675) is arranged on the outside of the second round rod (673), and the bottom of the second pulley group (675) is arranged on the outside of the second rotating rod (676), the second rotating rod (676) is provided with three groups, and all of them pass through the first rotating rod (65) and are arranged inside the mixing tank (3), and the flip plate (677) is provided with two groups, and is respectively fixed to the outer left end and the outer right end of the second rotating rod (676).

3. A water-soluble fertilizer emulsification and chelation device according to claim 1, characterized in that: The shaking device (7) comprises a fixing frame (71), a second motor (72), a disc (73), a fixing rod (74), a first connecting rod (75), a connecting rod (76), a movable sleeve (77), a movable rod (78), a movable groove (79), a hinge (710) and a second connecting rod (711), wherein the fixing frame (71) is arranged at the right end of the base (1), the second motor (72) is installed at the bottom end of the fixing frame (71), the disc (73) is arranged at the top end of the fixing frame (71), and the bottom end of the disc (73) is connected to the output shaft of the second motor (72) through a coupling, the fixing rod (74) is fixed to the top end of the disc (73), and the right end of the first connecting rod (75) is arranged The movable rod (78) is disposed on the outer side of the fixed rod (74), and the left end of the connecting rod (75) is rotatably connected to the right end of the connecting rod (76) via a rotating shaft. The left end of the connecting rod (76) is fixed to the right end of the movable sleeve (77). The movable sleeve (77) is disposed on the outer side of the movable rod (78). The movable rod (78) is disposed inside the movable groove (79) and extends upward to the top of the movable groove (79). The movable groove (79) is opened at the top of the base (1). The hinge (710) is provided with two groups, and one group is fixed to the top of the movable rod (78), and the other group is fixed to the bottom end of the mixing tank (3). The top and bottom ends of the connecting rod (711) are both rotatably connected to the two groups of hinges (710).

4. A water-soluble fertilizer emulsification and chelation device according to claim 2, characterized in that: The first bevel gear (671) and the second bevel gear (672) are meshed and driven with each other.

5. A water-soluble fertilizer emulsification and chelation device according to claim 2, characterized in that: Adjacent rotating rods (676) in the three groups of rotating rods (676) are connected by a belt pulley group (675).

6. A water-soluble fertilizer emulsification and chelation device according to claim 3, characterized in that: The fixing rod (74) is arranged at the top edge of the disc (73).

7. The water-soluble fertilizer emulsification and chelation device according to claim 3, characterized in that: The interior of the movable sleeve (77) is smooth.

Citation Information

Patent Citations

  • Water-soluble fertilizer emulsifying and chelating device

    CN212396434U