Battery module disassembling equipment

By designing a battery module disassembly equipment including a box, lifting module and cutting module, the battery module is effectively disassembled by using a telescopic cylinder and a cutting knife, the difficulty and safety of disassembly of the battery module is solved. The problem of low improvements in disassembly efficiency and safety, preventing battery cells from being damaged and environmental pollution.

CN222344382UActive Publication Date: 2025-01-14SHANDONG GREEN ENERGY HUANYU LOW CARBON TECH CO LTD
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Patent Information

Application Number
CN202421117718.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-14
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The bonding and assembly between battery cells of new energy vehicle battery modules makes it difficult to disassemble. Manual disassembly can easily lead to damage to the battery cells, endangering health and polluting the environment.

Method used

Design a battery module disassembly equipment, including a box, lifting module and cutting module, and use a telescopic cylinder to drive the lifting platform and a fixed cutting knife to achieve efficient and safe disassembly between the battery cells.

Benefits of technology

It improves the efficiency and safety of battery module disassembly, avoids battery cell damage and leaks of harmful substances, and protects the health and environment of disassembly personnel.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222344382U_ABST
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Abstract

Battery module disassembling equipment comprises a box body, a lifting module and a cutting module, the box body comprises a fixing support, a shell is arranged around the fixing support, the fixing support comprises a chassis frame, a tool rest and a plurality of longitudinal frames, the lower ends of the longitudinal frames are perpendicularly and fixedly connected with the chassis frame, and the upper ends of the longitudinal frames are perpendicularly and fixedly connected with the tool rest; the lifting module comprises a lifting table, a telescopic cylinder is arranged below the lifting table, the lower end of the telescopic cylinder is vertically and fixedly connected with the chassis frame, the upper end of the telescopic cylinder is vertically and fixedly connected with the bottom face of the lower side of the lifting table, and the telescopic cylinder can drive the lifting table to ascend or descend in a shell of the box body; and the multiple cutting knives are fixedly connected to the knife rest and are arranged in parallel in the length direction of the knife rest, the cutting edges of the cutting knives perpendicularly face the upper side surface of the lifting table, the disassembling equipment is used for disassembling the battery module, the disassembling efficiency is higher, and meanwhile the safety is higher.
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Description

Technical Field

[0001] The utility model relates to the field of new energy vehicle batteries, and in particular to a battery module disassembly device. Background Art

[0002] The power battery of new energy vehicles is composed of several battery modules, and the battery module is composed of several battery cells. The battery cell is the smallest component unit of the power battery and is usually a rectangular block. The battery cells of the power battery of new energy vehicles can be reused to drive low-speed electric vehicles or as a backup power source for servers, so they still have extremely high economic value.

[0003] The battery cells that make up the battery module are usually bonded and assembled with glue or tape to ensure the integrity of the battery module, which makes it very difficult to separate the battery cells. Currently, this can only be done manually using tools such as saws. If you are not careful with the tools during the disassembly process, the battery cells may be damaged. Damaged cells will not only make the battery cells unreusable, but also cause the leakage of toxic and harmful substances in the battery cells, endangering the health of the dismantling personnel and polluting the environment. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a battery module disassembly device.

[0005] The technical solution of the utility model is as follows:

[0006] A battery module disassembly device comprises a box body, a lifting module and a cutting module, wherein the box body comprises a fixed support, a shell is arranged around the fixed support, the fixed support comprises a chassis frame, a knife holder and a plurality of longitudinal frames, the knife holder is arranged above the chassis frame, the lower end of the longitudinal frame is vertically fixedly connected to the chassis frame, and the upper end is vertically fixedly connected to the knife holder, the lifting module comprises a lifting platform, a telescopic cylinder is arranged below the lifting platform, the lower end of the telescopic cylinder is vertically fixedly connected to the chassis frame, and the upper end is vertically fixedly connected to the lower bottom surface of the lifting platform, the telescopic cylinder can drive the lifting platform to rise or fall in the shell of the box body, the cutting module comprises a plurality of cutting knives, the plurality of cutting knives are fixedly connected to the knife holder, and are arranged in parallel along the length direction of the knife holder, the blades of the cutting knives are vertically facing the upper surface of the lifting platform, the battery module is disassembled by using the disassembly device, and the battery module can be disassembled in one operation, compared with the traditional manual disassembly method, the disassembly efficiency is higher and the safety is also higher.

[0007] In order to facilitate the dismantling personnel to place the battery module on the lifting platform in the box, the lifting platform includes a support frame and a sliding plate. The lower surface of the support frame is vertically fixedly connected to the telescopic cylinder, and the upper surface is slidably connected to the sliding plate. The sliding plate can slide along the length direction of the support frame. An entrance is provided on one side of the shell, and the width of the entrance is not less than the width of the sliding plate.

[0008] Furthermore, in order to facilitate the dismantling personnel to operate the sliding plate, a gripping groove is provided on one end of the lower surface of the sliding plate close to the entrance, and the depth of the gripping groove is 1.5-3 cm.

[0009] Furthermore, in order to prevent dismantling personnel or unrelated personnel from putting their hands or debris into the entry during dismantling operations, a rotatably connected protective door is provided on the outside of the entry, and the area of ​​the protective door is not less than the area of ​​the entry.

[0010] Furthermore, during the process of disassembling the battery module, the disassembling equipment may generate debris, which may fly out from the entry port and injure personnel or damage surrounding equipment. To prevent this from happening, the lower end of the protective door is rotatably connected to the outer surface of the shell by a hinge, and a locking buckle is provided above the entry port, which is rotatably connected to the outer surface of the shell, and an unlocking notch is provided on the locking buckle facing the edge of the protective door, the shape of the unlocking notch matches the edge shape of the protective door, and the distance between the inner surface of the locking buckle and the outer surface of the shell matches the thickness of the protective door.

[0011] Furthermore, in order to facilitate the dismantling personnel to operate the protective door, an operating handle is provided on the surface of the protective door on one side away from the entrance.

[0012] In order to enable the cutting knife to be fixed on the knife holder, the knife holder includes two groups of parallelly arranged frames, the cutting knife is vertically fixedly connected between the two groups of frames, the frames include an upper frame and a lower frame, both ends of the lower frame are vertically fixedly connected to the longitudinal frame, and are fixedly connected to the upper frame by bolts, the inner side of the lower frame is vertically connected to the two ends of the cutting knife, the two ends of the cutting knife are provided with fixed heads, and the inner side of the lower frame is provided with fixing grooves at the positions where the two ends of the cutting knife are in contact.

[0013] Furthermore, the shape of the fixing groove includes a U shape, the lower end of the fixing groove is closed, and the upper end is connected to the upper surface of the lower frame, and the shape of the fixing groove matches the shape of the fixing head, so that the fixing heads at both ends of the cutting knife can be inserted into the fixing groove from top to bottom.

[0014] Preferably, in order to facilitate the dismantling personnel to observe the dismantling process of the battery module in the box, an observation window is provided on the top of the shell, and the observation window is covered with a protective plate made of a transparent acrylic plate.

[0015] Preferably, the telescopic cylinder is an electric telescopic cylinder, which is small in size and can provide greater thrust than a hydraulic telescopic cylinder of the same size, and does not need to be connected to a hydraulic oil pump separately.

[0016] The beneficial effects of the utility model are:

[0017] The utility model discloses a battery module disassembling device, which uses a telescopic cylinder powered by hydraulic pressure as a power source. The telescopic cylinder can lift a lifting platform so that the battery module placed on the lifting platform gradually approaches a cutting knife fixed on a knife holder, and the cutting knife can cut into the gap between battery cells. Compared with the traditional manual disassembly and separation of battery cells, the disassembly device has a higher efficiency and is safer in disassembling the battery cells. The fixed cutting knife can more accurately cut into the gap between the battery cells, and the battery cells are not easily damaged, which effectively avoids the flow of harmful substances in the battery cells to damage the health of the disassembling personnel and pollute the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] By reading the detailed description of the preferred embodiment below, the scheme and advantages of the present application will become clear to those skilled in the art. The accompanying drawings are only used to illustrate the preferred embodiment and are not considered to be limiting of the present invention.

[0019] In the attached picture:

[0020] Figure 1 This is a structural schematic diagram of a battery module disassembly device according to the utility model;

[0021] Figure 2 A schematic diagram of the structure of the dismantling device in a state where the sliding plate is extended;

[0022] Figure 3 A schematic diagram of the internal structure of the dismantled device after removing the outer shell;

[0023] Figure 4 is a schematic structural diagram of the tool holder;

[0024] The components represented by the reference numerals in the figure are:

[0025] 1. Box body; 11. Fixed bracket; 12. Shell; 121. Observation window; 122. Protective plate; 13. Chassis frame; 14. Knife holder; 141. Frame; 142. Upper frame; 143. Lower frame; 144. Fixed slot; 15. Vertical frame; 16. Inlet; 17. Protective door; 171. Operating handle; 18. Locking buckle; 19. Unlocking notch; 2. Lifting module; 21. Lifting platform; 22. Telescopic cylinder; 23. Support frame; 24. Sliding plate; 25. Gripper slot; 3. Cutting module; 31. Cutting knife; 32. Fixed head. DETAILED DESCRIPTION

[0026] See also Figure 1-Figure 4 A battery module disassembly device comprises a box body 1, a lifting module 2 and a cutting module 3, wherein the box body 1 comprises a fixed bracket 11, and a shell 12 is arranged around the fixed bracket 11, wherein the fixed bracket 11 comprises a chassis frame 13, a knife holder 14 and a plurality of longitudinal frames 15, wherein the knife holder 14 is arranged above the chassis frame 13, wherein the lower end of the longitudinal frame 15 is vertically fixedly connected to the chassis frame 13, and the upper end is vertically fixedly connected to the knife holder 14, wherein the lifting module 2 comprises a lifting platform 21, wherein a telescopic cylinder 22 is arranged below the lifting platform 21, wherein the lower end of the telescopic cylinder 22 is vertically fixedly connected to the chassis frame 13, and the upper end is vertically fixedly connected to the lower bottom surface of the lifting platform 21, wherein the telescopic cylinder 22 can drive the lifting platform 21 to rise or fall in the shell 12 of the box body 1, wherein the cutting module 3 comprises a plurality of cutting knives 31, wherein the plurality of cutting knives 31 are fixedly connected to the knife holder 14, and are arranged in parallel along the length direction of the knife holder 14, and wherein the blades of the cutting knives 31 are arranged in parallel along the length direction of the knife holder 14, ... The cutting blades 31 are all vertically oriented toward the upper surface of the lifting platform 21. When separating and disassembling the battery module to obtain the battery cells, the spacing between adjacent cutting blades 31 is first adjusted to make the spacing the same as the thickness of the battery cells. Then the battery module is placed on the lifting platform 21, and the telescopic cylinder 22 is started to lift the lifting platform 21 upward. Under the action of the thrust of the telescopic cylinder 22, the cutting blade 31 on the blade holder 14 can cut into the gaps between the battery cells, thereby separating the battery module into a plurality of battery cells. The battery module can be disassembled using the disassembly equipment, and the battery module can be disassembled in one operation. Compared with the traditional manual disassembly method, the disassembly efficiency is higher. Moreover, the disassembly equipment uses the telescopic cylinder 22 to lift the battery module, so that the battery module gradually approaches the cutting blade 31 on the blade holder 14. The relative motion trajectory between the battery module and the cutting blade 31 is a straight line, which avoids the cutting blade 31 from damaging the battery cell, ensures the recyclable value of the battery cell, and effectively prevents the battery cell from being damaged, damaging the health of the disassembly personnel, and polluting the environment.

[0027] In order to facilitate the dismantling personnel to place the battery module on the lifting platform 21 in the box body 1, see Figure 3The lifting platform 21 includes a support frame 23 and a sliding plate 24. The lower surface of the support frame 23 is vertically fixedly connected to the telescopic cylinder 22, and the upper surface is slidably connected to the sliding plate 24. The sliding plate 24 can slide along the length direction of the support frame 23. An inlet 16 is provided on one side of the shell 12. The width of the inlet 16 is not less than the width of the sliding plate 24, so that the sliding plate 24 can slide out of the inlet 16. After the dismantling personnel place the battery module on the sliding plate 24, they can push the sliding plate 24 carrying the battery module into the box body 1.

[0028] Furthermore, in order to facilitate the dismantling personnel to operate the sliding plate 24, a grip groove 25 is provided at one end of the lower surface of the sliding plate 24 near the insertion port 16, and the depth of the grip groove 25 is 1.5-3 cm. The provision of the grip groove 25 can facilitate the dismantling personnel to pull the sliding plate 24 out of the box body 1 or push it into the box body 1.

[0029] Furthermore, in order to prevent the dismantling personnel or unrelated personnel from inserting their hands or debris into the insertion opening 16 during the dismantling operation, see Figure 1 and Figure 2 A rotatably connected protective door 17 is provided on the outer side of the insertion port 16, and the area of ​​the protective door 17 is not less than the area of ​​the insertion port 16. After the dismantling personnel slide the sliding plate 24 with the battery module placed into the box body 1, the protective door 17 can be closed to prevent the personnel from mistakenly putting their hands or other objects into the box body 1 when the lifting platform 21 is lifted, thereby preventing the personnel from being injured by the equipment and preventing the internal structure of the dismantling equipment from being damaged.

[0030] Furthermore, in the process of disassembling the battery module, the disassembling equipment may generate debris, which may fly out of the inlet 16 and injure personnel or damage surrounding equipment. To prevent this from happening, the lower end of the protective door 17 is rotatably connected to the outer surface of the shell 12 through a hinge, and a locking buckle 18 is provided above the inlet 16. The locking buckle 18 is rotatably connected to the outer surface of the shell 12, and an unlocking notch 19 is provided on the side of the locking buckle 18 facing the edge of the protective door 17. The shape of the unlocking notch 19 is consistent with the edge of the protective door 17. The shape of the edge is matched, the distance between the inner surface of the locking buckle 18 and the outer surface of the shell 12 is matched with the thickness of the protective door 17. When the arc-shaped side of the locking buckle 18 faces downward, the upper end of the protective door 17 can be stuck between the inner side of the locking buckle 18 and the outer side of the shell 12, thereby locking the state of the protective door 17 and preventing the debris generated by disassembly from flying out of the inlet 16. When unlocking, the locking buckle 18 is rotated to align the unlocking notch 19 of the locking buckle 18 with the edge of the protective door 17, and the protective door 17 can be pulled outward to open.

[0031] Furthermore, in order to facilitate the dismantling personnel to operate the protective door 17 , an operating handle 171 is provided on a side surface of the protective door 17 away from the insertion port 16 . The provision of the operating handle 171 can facilitate the dismantling personnel to close or open the protective door 17 .

[0032] In order to fix the cutting knife 31 on the knife holder 14, see Figure 4 The knife holder 14 includes two sets of frames 141 arranged in parallel. The cutting knife 31 is vertically fixedly connected between the two sets of frames 141. The frames 141 include an upper frame 142 and a lower frame 143. The two ends of the lower frame 143 are vertically fixedly connected to the longitudinal frame 15 and are fixedly connected to the upper frame 142 by bolts. The inner side of the lower frame 143 is vertically connected to the two ends of the cutting knife 31. The two ends of the cutting knife 31 are provided with fixing heads 32. The inner side of the lower frame 143 is provided with fixing grooves 144 at the positions where the two ends of the cutting knife 31 are in contact. The fixing heads 32 at the two ends of the cutting knife 31 can be embedded in the corresponding fixing grooves 144. After the upper frame 142 is fixed to the lower frame 143, the position of the cutting knife 31 on the knife holder 14 can be fixed.

[0033] Furthermore, the shape of the fixing groove 144 includes a U-shape, the lower end of the fixing groove 144 is closed, and the upper end is connected to the upper surface of the lower frame 143, and the shape of the fixing groove 144 matches the shape of the fixing head 32, so that the fixing heads 32 at both ends of the cutting knife 31 can be inserted into the fixing groove 144 from top to bottom.

[0034] As a preferred embodiment, in order to facilitate the dismantling personnel to observe the dismantling process of the battery module in the box body 1, see Figure 1 and Figure 2 An observation window 121 is provided at the top of the shell 12 , and the observation window 121 is covered with a protective plate 122 . The protective plate 122 is made of a transparent acrylic plate. The protective plate 122 made of a transparent acrylic plate can facilitate the dismantling personnel to observe the dismantling situation in the box body 1 through the observation window 121 .

[0035] Preferably, the telescopic cylinder 22 adopts an electric telescopic cylinder 22. The electric telescopic cylinder 22 is small in size and can provide greater thrust than the hydraulic telescopic cylinder 22 of the same size, and does not need to be connected to a hydraulic oil pump, so that the telescopic cylinder 22 can be extended or shortened, thereby driving the lifting platform 21 to rise or fall. When the lifting platform 21 rises, the battery module placed on the lifting platform 21 gradually approaches the cutting knife 31 on the tool holder 14 under the hydraulic thrust of the telescopic cylinder 22, and the cutting knife 31 can cut between the battery cells, thereby decomposing the battery module into several battery cells.

Claims

1. A battery module disassembly device, characterized in that: The invention comprises a box body (1), a lifting module (2) and a cutting module (3), wherein the box body (1) comprises a fixed support (11), and a shell (12) is arranged around the fixed support (11); the fixed support (11) comprises a chassis frame (13), a tool holder (14) and a plurality of longitudinal frames (15); the tool holder (14) is arranged above the chassis frame (13); the lower end of the longitudinal frame (15) is vertically fixedly connected to the chassis frame (13), and the upper end is vertically fixedly connected to the tool holder (14); the lifting module (2) comprises a lifting frame (13); A lifting platform (21), a telescopic cylinder (22) is arranged below the lifting platform (21), the lower end of the telescopic cylinder (22) is vertically fixedly connected to the chassis frame (13), and the upper end is vertically fixedly connected to the lower bottom surface of the lifting platform (21), the cutting module (3) includes a plurality of cutting knives (31), the plurality of cutting knives (31) are fixedly connected to the knife frame (14), and are arranged in parallel along the length direction of the knife frame (14), and the blades of the cutting knives (31) are vertically facing the upper surface of the lifting platform (21).

2. A battery module disassembly device according to claim 1, characterized in that: The lifting platform (21) comprises a support frame (23) and a sliding plate (24); the lower surface of the support frame (23) is vertically fixedly connected to the telescopic cylinder (22), and the upper surface is slidably connected to the sliding plate (24); the sliding plate (24) can slide along the length direction of the support frame (23); and an inlet (16) is provided on one side of the housing (12); the width of the inlet (16) is not less than the width of the sliding plate (24).

3. A battery module disassembly device according to claim 2, characterized in that: A grip groove (25) is provided at one end of the lower surface of the sliding plate (24) close to the insertion opening (16), and the depth of the grip groove (25) is 1.5-3 cm.

4. A battery module disassembly device according to claim 3, characterized in that: A rotatably connected protective door (17) is arranged outside the inlet (16), and the area of ​​the protective door (17) is not less than the area of ​​the inlet (16).

5. The battery module disassembly equipment according to claim 4, characterized in that: The lower end of the protective door (17) is rotatably connected to the outer surface of the shell (12) through a hinge, a locking buckle (18) is arranged above the insertion port (16), the locking buckle (18) is rotatably connected to the outer surface of the shell (12), an unlocking notch (19) is arranged on the side of the locking buckle (18) facing the edge of the protective door (17), the shape of the unlocking notch (19) matches the shape of the edge of the protective door (17), and the distance between the inner surface of the locking buckle (18) and the outer surface of the shell (12) matches the thickness of the protective door (17).

6. A battery module disassembly device according to claim 5, characterized in that: An operating handle (171) is provided on a side surface of the protective door (17) away from the insertion opening (16).

7. The battery module disassembly equipment according to claim 1, characterized in that: The knife frame (14) comprises two groups of frame bodies (141) arranged in parallel, the cutting knife (31) is vertically fixedly connected between the two groups of frame bodies (141), the frame body (141) comprises an upper frame (142) and a lower frame (143), the two ends of the lower frame (143) are vertically fixedly connected to the longitudinal frame (15), and are fixedly connected to the upper frame (142) by bolts, the inner side of the lower frame (143) is vertically connected to the two ends of the cutting knife (31), the two ends of the cutting knife (31) are provided with fixed heads (32), and the inner side of the lower frame (143) is provided with a fixing groove (144) at a position where the two ends of the cutting knife (31) are in contact.

8. The battery module disassembly equipment according to claim 7, characterized in that: The shape of the fixing groove (144) includes a U shape, the lower end of the fixing groove (144) is closed, and the upper end is connected to the upper side surface of the lower frame (143), and the shape of the fixing groove (144) matches the shape of the fixing head (32).

9. The battery module disassembly equipment according to claim 1, characterized in that: The top of the housing (12) is provided with an observation window (121), and the observation window (121) is covered with a protection plate (122), and the protection plate (122) is made of a transparent acrylic plate.

10. The battery module disassembly equipment according to claim 1, characterized in that: The telescopic cylinder (22) is an electric telescopic cylinder (22).