Numerical control plasma cutting machine

By setting up a vacuum structure and a fan in a CNC plasma cutting machine to absorb and filter the harmful gases generated by cutting, the hazardous smoke and dust in the prior art to staff is solved, and the safety of the cutting process is improved.

CN222344458UActive Publication Date: 2025-01-14JIANGSU LANXESS ELEVATOR ACCESSORIES CO LTD
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Patent Information

Application Number
CN202421026263.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-14
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing CNC plasma cutting machines produce a large amount of fine and harmful smoke during the cutting process, which is rich in heavy metal particles, which is harmful to the lungs. If not removed in time, it is likely to lead to pneumoconiosis.

Method used

A CNC plasma cutting machine is designed, including an operating table, gantry, cylinder, cutting gun, vacuum structure, air collector and fan. The gas generated by the cutting is absorbed through the air pump. The fan strengthens the gas absorption efficiency and passes through the filter plate and The air outlet filters the flue gas to prevent harmful gases from causing damage to staff.

Benefits of technology

It effectively avoids the harm of minor harmful smoke and dust generated by CNC plasma cutting machines to staff during the cutting process, prevents the occurrence of pneumoconiosis, and improves the safety of the cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a numerical control plasma cutting machine, which relates to the technical field of numerical control plasma cutting machines and comprises an operating platform, an operating panel is arranged on the operating platform, a portal frame is slidably connected onto the operating platform, an air cylinder is slidably connected onto the portal frame, and a cutting gun is fixedly connected onto a piston rod of the air cylinder. A portal frame is arranged on the operating table, a dust collection structure is arranged on the portal frame and mainly comprises an air pump, the air pump is fixedly connected to one side of the portal frame, the output end of the air pump is fixedly connected with an air delivery pipe, an air collection tank is fixedly connected to the operating table, and the air delivery pipe is communicated with the air collection tank. The numerical control plasma cutting machine solves the problems that a large amount of tiny harmful smoke dust is generated in the cutting process of an existing numerical control plasma cutting machine, the smoke dust is rich in heavy metal particles, harm to the lung is large, pneumoconiosis is easily caused, and if the smoke dust is not cleared away in time, the harm to workers is easily caused.
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Description

Technical Field

[0001] The utility model relates to the technical field of numerically controlled plasma cutting machines, in particular to a numerically controlled plasma cutting machine. Background Art

[0002] Plasma cutting is a processing method that uses the heat of a high-temperature plasma arc to partially melt (and evaporate) the metal at the workpiece cut, and uses the momentum of high-speed plasma to remove the molten metal to form a cut. A CNC plasma cutting machine refers to a machine tool or equipment that provides workpiece instructions to the control device of a CNC automatic cutting machine. The cutting machine can automatically cut according to a given program.

[0003] When using existing CNC plasma cutting machines, workers often find that existing CNC plasma cutting machines will produce a large amount of fine harmful smoke during the cutting process, such as acetaldehyde, rosin acid, isocyanate, nitrogen oxides, sulfides, hydrocarbons, etc. These smoke are rich in heavy metal particles, which are very harmful to the lungs and are extremely likely to cause pneumoconiosis. If they are not removed in time, they are easy to cause harm to the workers. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a numerically controlled plasma cutting machine.

[0005] In order to achieve the above-mentioned objectives, the utility model adopts the following technical scheme: a CNC plasma cutting machine, comprising an operating table, an operating panel is arranged on the operating table, a gantry is slidably connected to the operating table, a cylinder is slidably connected to the gantry, a cutting gun is fixedly connected to the piston rod of the cylinder, a dust suction structure is arranged on the gantry, the dust suction structure is mainly composed of an air pump, the air pump is fixedly connected to one side of the gantry, an output end of the air pump is fixedly connected to an air supply pipe, an air collecting box is fixedly connected to the operating table, the air supply pipe is communicated with the air collecting box, slide grooves are respectively provided on both sides of the operating table, the slide grooves are slidably connected to the gantry, a threaded rod is rotatably connected in one of the slide grooves, the threaded rod is threadedly connected to the gantry, a first motor is fixedly connected to the operating table, and the output shaft of the first motor is fixedly connected to the threaded rod.

[0006] The effect achieved by the above-mentioned components is: the cutting piece is placed firmly on the operating table, and the equipment is started through the operating panel, so that the cylinder slides on the gantry, driving the cutting gun to slide to the required cutting position, and then the cylinder is started. The cylinder drives the cutting gun to descend to cut the cutting piece, and the first motor is started. The output shaft of the first motor drives the threaded rod to rotate. Since the gantry slides in a limited position in the slide groove, the rotation of the threaded rod will drive the gantry to slide, thereby vertically cutting the cutting piece. The air pump can be started during the cutting process. The air pump absorbs the gas generated by the cutting into the gas collecting box to prevent harmful gases from causing damage to the staff, thereby avoiding the existing CNC plasma cutting machine from generating a large amount of fine harmful smoke during the cutting process. These smoke are rich in heavy metal particles, which are very harmful to the lungs and are extremely likely to cause pneumoconiosis. If they are not removed in time, they may cause harm to the staff.

[0007] Preferably, a fan is fixedly connected to a side of the gantry away from the air pump.

[0008] The effect achieved by the above components is: starting the fan, the fan blows the gas generated by cutting to the air pump end, which can enhance the efficiency of gas absorption.

[0009] Preferably, two door panels are slidably inserted on the gantry, and a connecting plate is fixedly connected to the two door panels.

[0010] The effect achieved by the above components is: the two connecting plates can be slid upward when placing the cutting piece, and the two connecting plates can be slid downward during the cutting process, so that the two connecting plates cover both sides of the gantry to prevent a large amount of harmful smoke from being lost in the dispersed air.

[0011] Preferably, a hydraulic cylinder is fixedly connected to the gantry, and a piston rod of the hydraulic cylinder is fixedly connected to the connecting plate.

[0012] The effect achieved by the above components is that the connecting plate can be driven to move up and down by starting the hydraulic cylinder, making the operation more convenient.

[0013] Preferably, a filter plate is fixedly connected to the air collecting box, and an air outlet is opened on the air collecting box, and the air outlet is located below the filter plate.

[0014] The effect achieved by the above components is that harmful smoke entering the gas collecting box will be filtered by the filter plate and then discharged from the air outlet.

[0015] Preferably, a clamping structure is provided on the operating table, and the clamping structure is mainly composed of two sliding grooves, both of which are opened on the operating table, and the sliding connection in the sliding groove is composed of a sliding block, and the two sliding blocks located on one side are commonly fixedly connected with a clamping block.

[0016] The effect achieved by the above components is: the cutting piece is placed on the operating table, and then the two clamping blocks can be slid to clamp and limit the cutting piece, so that the cutting piece is more stable during the cutting process.

[0017] Preferably, a bidirectional screw is rotatably connected in one of the sliding grooves, the bidirectional screw is threadedly connected to the sliding block, the two sections of thread on the bidirectional screw are in opposite directions, a second motor is fixedly connected to the operating table, and the output shaft of the second motor is fixedly connected to the bidirectional screw.

[0018] The effect achieved by the above components is: start the second motor, and the output shaft of the second motor drives the bidirectional screw to rotate. Since the sliding block slides in the sliding groove, the rotation of the bidirectional screw will drive the sliding block to slide. Since the two sections of the thread on the bidirectional screw are in opposite directions, the rotation of the bidirectional screw will drive the two clamping blocks to move closer to or away from each other.

[0019] Preferably, a rubber pad is fixedly connected to the clamping block.

[0020] The effect achieved by the above components is that the rubber pad can enhance the friction between the clamping block and the cutting piece, thereby enhancing the clamping effect on the cutting piece.

[0021] Compared with the prior art, the advantages and positive effects of the utility model are that, in the utility model, by setting a dust suction structure, the air pump can be started during the cutting process, and the air pump absorbs the gas generated by the cutting into the air collecting box to prevent harmful gases from causing damage to the staff. The fan is started, and the fan blows the gas generated by the cutting to the air pump end, which can enhance the efficiency of gas absorption. When placing the cutting piece, the two connecting plates can be slid upward, and the two connecting plates can be slid downward during the cutting process, so that the two connecting plates block the two sides of the gantry to prevent a large amount of harmful smoke from being lost in the dispersed air. The hydraulic cylinder can be started to drive the connecting plates to move up and down, making the operation more convenient. The harmful smoke entering the air collecting box will be filtered by the filter plate and then discharged from the air outlet, thereby avoiding the existing CNC plasma cutting machine from generating a large amount of fine harmful smoke during the cutting process. These smoke are rich in heavy metal particles, which are very harmful to the lungs and are extremely likely to cause pneumoconiosis. If they are not removed in time, they are likely to cause harm to the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A three-dimensional structural schematic diagram of a CNC plasma cutting machine is proposed for the utility model;

[0023] Figure 2 A three-dimensional structural schematic diagram of another viewing angle of a CNC plasma cutting machine is proposed for the utility model;

[0024] Figure 3A partial schematic diagram of a dust collection structure of a CNC plasma cutting machine is provided for the utility model;

[0025] Figure 4 The utility model provides a partial schematic diagram of a clamping structure of a CNC plasma cutting machine.

[0026] Legend: 1. Operating table; 2. Gantry; 3. Cylinder; 4. Cutting gun; 5. Dust suction structure; 51. Air pump; 52. Air pipe; 53. Air collecting box; 54. Fan; 55. Door panel; 56. Connecting plate; 57. Hydraulic cylinder; 58. Filter plate; 59. Air outlet; 510. Slide groove; 511. Threaded rod; 512. First motor; 6. Clamping structure; 61. Sliding groove; 62. Sliding block; 63. Clamping block; 64. Bidirectional screw; 65. Second motor; 66. Rubber pad. DETAILED DESCRIPTION

[0027] Embodiment 1, as Figure 1 As shown, a CNC plasma cutting machine comprises an operating table 1, on which an operating panel is arranged, a gantry 2 is slidably connected to the operating table 1, a cylinder 3 is slidably connected to the gantry 2, and a cutting gun 4 is fixedly connected to the piston rod of the cylinder 3.

[0028] Reference Figure 1-3A dust suction structure 5 is provided on the gantry 2, and the dust suction structure 5 is mainly composed of an air pump 51. The air pump 51 is fixedly connected to one side of the gantry 2, and an air delivery pipe 52 is fixedly connected to the output end of the air pump 51. An air collecting box 53 is fixedly connected to the operating table 1, and the air delivery pipe 52 is connected to the air collecting box 53. Slide grooves 510 are respectively provided on both sides of the operating table 1, and the slide grooves 510 are slidably connected to the gantry 2. A threaded rod 511 is rotatably connected in one of the slide grooves 510, and the threaded rod 511 is threadedly connected to the gantry 2. A first motor 512 is fixedly connected to the operating table 1, and the output shaft of the first motor 512 is fixedly connected to the threaded rod 511. The cutting piece is placed on the operating table 1, and the equipment is started through the operating panel, so that the cylinder 3 slides on the gantry 2, driving the cutting gun 4 to slide to the required cutting position, and then the cylinder 3 is started, and the cylinder 3 drives the cutting gun 4 to descend to cut the cutting piece, and the first motor 512 is started, and the output shaft of the first motor 512 drives the threaded rod 511 to rotate. Since the gantry 2 slides in the slide groove 510, the rotation of the threaded rod 511 will drive the gantry 2 to slide, so as to vertically cut the cutting piece. During the cutting process, the air pump 51 can be started, and the air pump 51 absorbs the gas generated by the cutting into the gas collecting box 53 to prevent harmful gases from causing harm to the staff. Damage is caused, thereby avoiding the existing CNC plasma cutting machine from generating a large amount of fine harmful smoke and dust during the cutting process. These smoke and dust are rich in heavy metal particles, which are very harmful to the lungs and are extremely likely to cause pneumoconiosis. If they are not removed in time, they are likely to cause harm to the staff. The side of the gantry 2 away from the air pump 51 is fixedly connected with a fan 54. The fan 54 is started, and the fan 54 blows the gas generated by cutting to the end of the air pump 51 to enhance the efficiency of gas absorption. Two door panels 55 are slidably inserted on the gantry 2. The two door panels 55 are fixedly connected with a connecting plate 56. When placing the cutting piece, the two connecting plates 56 can be slid upwards. 6. During the cutting process, the two connecting plates 56 can be slid downward so that the two connecting plates 56 can cover the two sides of the gantry 2 to prevent a large amount of harmful smoke from being lost in the dispersed air. A hydraulic cylinder 57 is fixedly connected to the gantry 2, and the piston rod of the hydraulic cylinder 57 is fixedly connected to the connecting plate 56. By starting the hydraulic cylinder 57, the connecting plate 56 can be driven to move up and down, making the operation more convenient. A filter plate 58 is fixedly connected to the air collecting box 53, and an air outlet 59 is opened on the air collecting box 53. The air outlet 59 is located below the filter plate 58. Harmful smoke entering the air collecting box 53 will be filtered by the filter plate 58 and then discharged from the air outlet 59.

[0029] Reference Figure 4The operating table 1 is provided with a clamping structure 6, which is mainly composed of two sliding grooves 61. The two sliding grooves 61 are both opened on the operating table 1. The sliding groove 61 is slidably connected by a sliding block 62. The two sliding blocks 62 on one side are fixedly connected with a clamping block 63. The cutting piece is placed on the operating table 1, and then the two clamping blocks 63 can be slid to clamp and limit the cutting piece, so that the cutting piece is more stable during the cutting process. A bidirectional screw 64 is rotatably connected in a sliding groove 61. The bidirectional screw 64 is threadedly connected to the sliding block 62. The two sections of the thread on the bidirectional screw 64 are in opposite directions. The operating table 1 is fixed. A second motor 65 is connected, and the output shaft of the second motor 65 is fixedly connected to the bidirectional screw 64. When the second motor 65 is started, the output shaft of the second motor 65 drives the bidirectional screw 64 to rotate. Since the sliding block 62 slides in the sliding groove 61, the rotation of the bidirectional screw 64 will drive the sliding block 62 to slide. Since the two sections of the thread on the bidirectional screw 64 are in opposite directions, the rotation of the bidirectional screw 64 will drive the two clamping blocks 63 to approach or move away from each other. A rubber pad 66 is fixedly connected to the clamping block 63. The rubber pad 66 can enhance the friction between the clamping block 63 and the cutting piece, thereby enhancing the clamping effect on the cutting piece.

[0030] Working principle: place the cutting piece on the operating table 1, start the equipment through the operating panel, make the cylinder 3 slide on the gantry 2, drive the cutting gun 4 to slide to the required cutting position, then start the cylinder 3, the cylinder 3 drives the cutting gun 4 to descend to cut the cutting piece, start the first motor 512, the output shaft of the first motor 512 drives the threaded rod 511 to rotate, because the gantry 2 slides in the slide groove 510, the rotation of the threaded rod 511 will drive the gantry 2 to slide, so as to vertically cut the cutting piece, and the air pump 51 can be started during the cutting process, and the air pump 51 absorbs the gas generated by the cutting into the gas collecting box 53 to prevent the harmful gas from causing harm to the staff, thereby avoiding the existing CNC plasma cutting machine from generating a large amount of fine harmful smoke during the cutting process. These smoke are rich in heavy metal particles, which are very harmful to the lungs and are extremely likely to cause pneumoconiosis. If they are not removed in time, they may cause harm to the staff, and the fan 54 is started, and the fan 54 blows the gas generated by the cutting to the end of the air pump 51, which can enhance the efficiency of gas absorption and release When placing the cutting piece, the two connecting plates 56 can be slid upwards, and during the cutting process, the two connecting plates 56 can be slid downwards, so that the two connecting plates 56 can block the two sides of the gantry 2 to prevent the harmful smoke from being lost in large quantities in the dispersed air. The hydraulic cylinder 57 can be started to drive the connecting plates 56 to move up and down, making the operation more convenient. The harmful smoke entering the air collecting box 53 will be filtered by the filter plate 58 and then discharged from the air outlet 59. The cutting piece is placed on the operating table 1, and then the two clamping blocks 63 can be slid to clamp the cutting piece. The limiting function makes the cutting piece more stable during the cutting process. The second motor 65 is started, and the output shaft of the second motor 65 drives the bidirectional screw 64 to rotate. Since the sliding block 62 slides in the sliding groove 61, the rotation of the bidirectional screw 64 will drive the sliding block 62 to slide. Since the two sections of the thread on the bidirectional screw 64 are in opposite directions, the rotation of the bidirectional screw 64 will drive the two clamping blocks 63 to move closer to or away from each other. The rubber pad 66 can enhance the friction between the clamping block 63 and the cutting piece, thereby enhancing the clamping effect on the cutting piece.

[0031] The above is only a preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model. In the description of the utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood by specific circumstances.

Claims

1. A CNC plasma cutting machine, comprising an operating table (1), characterized in that: The operating table (1) is provided with an operating panel, the operating table (1) is slidably connected to a gantry (2), the gantry (2) is slidably connected to a cylinder (3), the piston rod of the cylinder (3) is fixedly connected to a cutting gun (4), the gantry (2) is provided with a dust suction structure (5), the dust suction structure (5) is mainly composed of an air pump (51), the air pump (51) is fixedly connected to one side of the gantry (2), the output end of the air pump (51) is fixedly connected to an air delivery pipe (52), and the operating table (1) is fixedly connected to the operating table (1). An air collecting box (53) is connected, the air delivery pipe (52) is connected to the air collecting box (53), slide grooves (510) are respectively opened on both sides of the operating table (1), the slide grooves (510) are slidably connected to the gantry (2), a threaded rod (511) is rotatably connected in one of the slide grooves (510), the threaded rod (511) is threadedly connected to the gantry (2), a first motor (512) is fixedly connected to the operating table (1), and the output shaft of the first motor (512) is fixedly connected to the threaded rod (511).

2. The CNC plasma cutting machine according to claim 1, characterized in that: A fan (54) is fixedly connected to the side of the gantry (2) away from the air pump (51).

3. The CNC plasma cutting machine according to claim 2, characterized in that: Two door panels (55) are slidably inserted on the gantry (2), and a connecting plate (56) is fixedly connected to the two door panels (55).

4. The CNC plasma cutting machine according to claim 3, characterized in that: A hydraulic cylinder (57) is fixedly connected to the gantry (2), and a piston rod of the hydraulic cylinder (57) is fixedly connected to the connecting plate (56).

5. The CNC plasma cutting machine according to claim 4, characterized in that: A filter plate (58) is fixedly connected to the air collecting box (53), and an air outlet hole (59) is provided on the air collecting box (53). The air outlet hole (59) is located below the filter plate (58).

6. The CNC plasma cutting machine according to claim 5, characterized in that: The operating table (1) is provided with a clamping structure (6), which is mainly composed of two sliding grooves (61). The two sliding grooves (61) are both opened on the operating table (1). The sliding grooves (61) are slidably connected by sliding blocks (62). The two sliding blocks (62) located on one side are fixedly connected with a clamping block (63).

7. The CNC plasma cutting machine according to claim 6, characterized in that: A bidirectional screw (64) is rotatably connected in one of the sliding grooves (61), the bidirectional screw (64) is threadedly connected to the sliding block (62), the two sections of thread on the bidirectional screw (64) are in opposite directions, and a second motor (65) is fixedly connected to the operating table (1), and the output shaft of the second motor (65) is fixedly connected to the bidirectional screw (64).

8. The CNC plasma cutting machine according to claim 7, characterized in that: A rubber pad (66) is fixedly connected to the clamping block (63).