Aluminum alloy bar heat treatment and forming integrated equipment

By designing integrated equipment for heat treatment and molding of aluminum alloy rods, the problems of heat loss and manpower consumption in the existing technology are solved, and the automated heat treatment and molding process is realized, which improves the molding effect and the convenience of the equipment.

CN222344769UActive Publication Date: 2025-01-14山东一凡金属科技有限公司
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Patent Information

Application Number
CN202421231833.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-14
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing aluminum alloy rod processing equipment is usually a single machine, and it needs to be transferred for extrusion after heat treatment, resulting in heat loss and manpower consumption. Improper operation can easily cause scalding and inconvenient use.

Method used

An integrated equipment for heat treatment and forming of aluminum alloy rods is designed, including workbench, guide table, transmission component, cutting component, forming component and driving component. The heat treatment and cutting are realized through high-frequency heating machine, cutting machine and forming component. and automated operations to reduce transport steps and manpower participation.

Benefits of technology

It realizes stable transmission, automated heat treatment and molding of aluminum alloy rods, reduces heat loss, reduces worker operation risks, improves molding effect and the convenience of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of aluminum alloy bars, in particular relates to aluminum alloy bar heat treatment and forming integrated equipment, and provides the following scheme aiming at the problems that the forming effect is influenced due to heat loss in the transfer process of the existing processing equipment, labor is consumed during transfer, and scalding is easy to occur due to improper operation. The aluminum alloy bar heat treatment device comprises a working table, a material guide table is integrally formed on one side of the working table, the surface of the material guide table is obliquely arranged and used for conveying aluminum alloy bars, a high-frequency heating machine used for conducting heat treatment on the aluminum alloy bars is arranged at the top of the working table, and a height difference exists between the material guide table and the working table. The aluminum alloy bar is cut into small blocks through the cutting assembly and then fed into the lower die, after the rotary disc rotates, the aluminum alloy bar is helped to be formed through the forming assembly, forming operation is automatically completed, the transferring time and working procedures can be reduced, then the heat loss process can be avoided, and the forming effect is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy bars, in particular to an integrated device for heat treatment and forming of aluminum alloy bars. Background Art

[0002] Aluminum alloy is the most widely used type of non-ferrous metal structural material in industry. It has been widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding and chemical industries. When using aluminum alloy bars to process other products, they often need to be extruded into blocks and then processed using machinery.

[0003] However, the existing processing equipment is usually a single machine. After heat treatment, it is then transferred and then extruded. During the transfer process, heat will be lost, affecting the molding effect. In addition, the transfer will consume manpower. If the operation is improper, burns are likely to occur, which is very inconvenient to use. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings that the processing equipment in the prior art is usually a single machine, which is transported after heat treatment and then extruded, and heat is lost during the transportation process, which affects the molding effect, and the transportation also consumes manpower. If the operation is improper, burns are likely to occur, which is very inconvenient to use. An integrated equipment for heat treatment and molding of aluminum alloy bars is proposed to solve the problems.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An integrated equipment for heat treatment and forming of aluminum alloy bars, comprising a workbench, a material guide table integrally formed on one side of the workbench, a surface of the material guide table being inclined for conveying aluminum alloy bars, a high-frequency heating machine for heat treatment of the aluminum alloy bars being arranged on the top of the workbench, a height difference between the material guide table and the workbench, and a guide table being fixedly connected to one side of the material guide table;

[0007] A rectangular hole is provided in the middle of the top of the material guiding platform;

[0008] A transmission component, which is arranged inside the rectangular hole and is used to transmit the aluminum alloy bar;

[0009] A strip-shaped hole is provided on one side of the top of the workbench, and a mounting frame is slidably connected to the top of the strip-shaped hole;

[0010] A cutting assembly, which is arranged on the top of the mounting frame and is used to cut the aluminum alloy bar;

[0011] The top of the workbench is rotatably connected to a turntable, and the top of the turntable is fixedly connected to a plurality of lower dies for containing the cut aluminum alloy bars, and the plurality of lower dies are arranged in a ring shape on the top of the turntable;

[0012] The bottom of the workbench is fixedly connected with a divider, the output shaft of the divider rotates through the workbench and is fixedly connected to the bottom of the turntable, the input shaft of the divider passes through the divider, and one end of the input shaft is fixedly connected with a first connecting shaft;

[0013] A support frame is fixedly connected to one side of the top of the workbench, and the support frame is located on one side of the turntable;

[0014] A forming assembly, which is arranged at the bottom of the support frame and is used to extrude and form the aluminum alloy bar;

[0015] A mounting plate is fixedly connected to the bottom of the workbench;

[0016] A drive assembly is disposed on one side of the mounting plate and is used to provide power to the device.

[0017] In one possible design, the transmission component includes a push block that slides through the inside of the rectangular hole, the bottom of the material guide table is fixedly connected to a second motor, one end of the output shaft of the second motor is fixedly connected to a screw rod, the screw rod thread passes through the push block, and the push block is used in conjunction with an aluminum alloy bar.

[0018] In a possible design, the cutting assembly includes a cutting machine arranged on the top of the mounting frame, a rectangular plate is fixedly connected to the top of the workbench, two symmetrically arranged guide seats are fixedly connected to one side of the rectangular plate, the two guide seats slide through the mounting frame, two symmetrically arranged springs are fixedly connected between one side of the mounting frame and one side of the rectangular plate, and the springs are sleeved on the guide seats.

[0019] In one possible design, the molding assembly includes a guide rod that slides through the top of the support frame, the bottom of the guide rod is fixedly connected to an upper pressure plate, the bottom of the upper pressure plate is fixedly connected to an upper template, and the upper template is used in conjunction with a lower mold.

[0020] In a possible design, the bottom of the upper pressing plate is fixedly connected to a sliding column, the bottom of the sliding column slides through the workbench and is rotatably connected to a connecting rod, and one end of the connecting rod is rotatably connected to a fixing bar.

[0021] In a possible design, the driving assembly includes a first motor fixedly connected to one side of a mounting plate, the output shaft of the first motor rotates through the mounting plate and is fixedly connected to a second connecting shaft, one end of the second connecting shaft is rotatably connected to one end of a fixed bar, the outer walls of the input shaft of the divider and the second connecting shaft are both fixedly sleeved with synchronous wheels, and the outer wall transmission sleeves of the two synchronous wheels are provided with the same synchronous belt.

[0022] In a possible design, one end of the first connecting shaft is fixedly connected to a connecting disk, an extension column is eccentrically provided on one side of the connecting disk, the bottom of the mounting frame is fixedly connected to the first connecting shaft, the bottom of the first connecting shaft passes through a strip hole and is used in conjunction with the extension column.

[0023] In the present application, when in use, the aluminum alloy bar slides down through the inclined surface of the material guide table and slides down onto the rectangular hole, the second motor is started, the output shaft of the second motor drives the screw to rotate, the screw drives the push block to move laterally, the push block pushes the aluminum alloy bar to move laterally and send it out, the high-frequency heating machine is started, and the high-frequency heating machine heats the aluminum alloy bar;

[0024] At the same time, the first motor is started, the output shaft of the first motor drives the second connecting shaft to rotate, the second connecting shaft drives the first connecting shaft to rotate through the synchronous wheel and the synchronous belt, the first connecting shaft drives the connecting disk to rotate, the connecting disk drives the extension column to rotate, the extension column can push the first connecting shaft to move horizontally, and when moving to the other end, the extension column is separated from the first connecting shaft;

[0025] While the extension column pushes the first connecting shaft to move horizontally, the cutting machine is started, and the aluminum alloy bar is cut by the cutting machine. The first connecting shaft drives the mounting frame to move horizontally, and the mounting frame squeezes the spring and drives the cutting machine to move horizontally, which can help complete the cutting process. After the first connecting shaft is separated from the extension column, the cutting machine is reset;

[0026] The cut aluminum alloy bar enters the interior of the lower mold, and the output shaft of the divider first drives the turntable to rotate, and the turntable drives multiple lower molds to adjust their positions, and moves the lower mold with the aluminum alloy bar to the bottom of the upper pressure plate, and the second connecting shaft drives the fixed bar to rotate, and the fixed bar drives the connecting rod to reciprocate in the vertical direction, and the connecting rod drives the sliding column to reciprocate in the vertical direction, which can then drive the upper pressure plate and the upper template to reciprocate in the vertical direction, completing the forming function of the aluminum alloy bar.

[0027] Beneficial effects:

[0028] In the utility model, the integrated equipment for heat treatment and forming of aluminum alloy bars can achieve the effect of stably transmitting aluminum alloy bars through the transmission component, and transmit the aluminum alloy bars at equal distances, which is convenient for subsequent heat treatment;

[0029] In the utility model, the integrated equipment for heat treatment and forming of aluminum alloy bars can achieve the effect of providing power for forming aluminum alloy bars through the driving assembly, and can drive the cutting assembly to move horizontally to complete the cutting process, and drive the turntable to rotate, so as to facilitate the position change of multiple lower molds;

[0030] In the utility model, the aluminum alloy bar is pushed forward at a uniform speed by a pushing component, and is cut into small pieces by a cutting component and then sent into the interior of a lower mold. After the turntable rotates, a forming component is used to help the aluminum alloy bar to be formed, and the forming operation is completed automatically, which can reduce the time and process of transportation, thereby avoiding the heat loss process, achieving a better forming effect, reducing the workload of workers, and avoiding the risk of scalding. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a three-dimensional structural schematic diagram of an integrated equipment for heat treatment and forming of aluminum alloy bars proposed by the utility model;

[0032] Figure 2 A schematic diagram of the three-dimensional structure from another perspective of an integrated equipment for heat treatment and forming of aluminum alloy bars proposed by the utility model;

[0033] Figure 3 This is a schematic diagram of the enlarged structure of part A of an integrated equipment for heat treatment and forming of aluminum alloy bars proposed by the utility model;

[0034] Figure 4 The utility model discloses a cutting machine connection structure schematic diagram of an aluminum alloy bar heat treatment and forming integrated equipment.

[0035] In the figure: 1. workbench; 2. material guide table; 3. turntable; 4. lower mold; 5. support frame; 6. guide rod; 7. upper pressure plate; 8. upper template; 9. high-frequency heating machine; 10. guide table; 11. push block; 12. rectangular hole; 13. cutting machine; 14. first motor; 15. screw; 16. second motor; 17. divider; 18. first connecting shaft; 19. connecting plate; 20. extension column; 21. sliding column; 22. connecting rod; 23. fixing bar; 24. second connecting shaft; 25. synchronous wheel; 26. synchronous belt; 27. guide seat; 29. ​​spring; 30. mounting frame. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0037] Example 1

[0038] Reference Figure 1-4 , an integrated equipment for heat treatment and forming of aluminum alloy bars, which is used in the field of aluminum alloy bars, comprises: a workbench 1, a guide table 2 is integrally formed on one side of the workbench 1, the surface of the guide table 2 is inclined for transmitting the aluminum alloy bars, a high-frequency heating machine 9 for heat treatment of the aluminum alloy bars is arranged on the top of the workbench 1, the high-frequency heating machine adopts the high-frequency heating machine in the patent document CN108633119B, the guide table 2 has a height difference with the workbench 1, and a guide table 10 is fixedly connected to one side of the guide table 2;

[0039] A rectangular hole 12 is provided in the middle of the top of the material guide table 2;

[0040] A transmission component is arranged inside the rectangular hole 12 and is used to transmit the aluminum alloy bar. The transmission component includes a push block 11 that slides through the rectangular hole 12. A second motor 16 is fixedly connected to the bottom of the guide table 2. A screw 15 is fixedly connected to one end of the output shaft of the second motor 16. The screw 15 threadably penetrates the push block 11. The push block 11 is used in conjunction with the aluminum alloy bar. The aluminum alloy bar slides down through the inclined surface of the guide table 2 and slides onto the rectangular hole 12. The second motor 16 is started. The output shaft of the second motor 16 drives the screw 15 to rotate. The screw 15 drives the push block 11 to move horizontally. The push block 11 pushes the aluminum alloy bar to move horizontally and send it out. The high-frequency heating machine 9 is started. The high-frequency heating machine 9 heats the aluminum alloy bar.

[0041] A strip-shaped hole is provided on one side of the top of the workbench 1, and a mounting frame 30 is slidably connected to the top of the strip-shaped hole;

[0042] A cutting assembly is arranged on the top of the mounting frame 30 and is used to cut the aluminum alloy bar. The cutting assembly includes a cutting machine 13 arranged on the top of the mounting frame 30. A rectangular plate is fixedly connected to the top of the workbench 1. Two symmetrically arranged guide seats 27 are fixedly connected to one side of the rectangular plate. The two guide seats 27 slide through the mounting frame 30. Two symmetrically arranged springs 29 are fixedly connected between one side of the mounting frame 30 and one side of the rectangular plate. The springs 29 are sleeved on the guide seats 27. The cutting machine 13 is composed of a motor and a cutting blade. The motor is installed on the mounting frame 30.

[0043] A turntable 3 is rotatably connected to the top of the workbench 1, and a plurality of lower dies 4 for containing cut aluminum alloy bars are fixedly connected to the top of the turntable 3. The plurality of lower dies 4 are arranged in a ring shape on the top of the turntable 3.

[0044] The bottom of the workbench 1 is fixedly connected with a divider 17, the output shaft of the divider 17 rotates through the workbench 1 and is fixedly connected to the bottom of the turntable 3, the input shaft of the divider 17 passes through the divider 17, and one end of the input shaft is fixedly connected with a first connecting shaft 18;

[0045] A support frame 5 is fixedly connected to one side of the top of the workbench 1, and the support frame 5 is located on one side of the turntable 3;

[0046] The forming assembly is arranged at the bottom of the support frame 5 and is used to extrude the aluminum alloy rod. The forming assembly includes a guide rod 6 that slides through the top of the support frame 5. The bottom of the guide rod 6 is fixedly connected to an upper pressing plate 7. The bottom of the upper pressing plate 7 is fixedly connected to an upper template 8. The upper template 8 is used in conjunction with the lower mold 4. The bottom of the upper pressing plate 7 is fixedly connected to a sliding column 21. The bottom of the sliding column 21 slides through the workbench 1 and is rotatably connected to a connecting rod 22. One end of the connecting rod 22 is rotatably connected to a fixing bar 23. The cut aluminum alloy rod The material enters the lower die 4, the output shaft of the divider 17 first drives the turntable 3 to rotate, the turntable 3 drives the multiple lower dies 4 to adjust their positions, and the lower die 4 with the aluminum alloy bar is moved to the bottom of the upper pressing plate 7, and the second connecting shaft 24 drives the fixing bar 23 to rotate, the fixing bar 23 drives the connecting rod 22 to reciprocate in the vertical direction, the connecting rod 22 drives the sliding column 21 to reciprocate in the vertical direction, and then drives the upper pressing plate 7 and the upper mold plate 8 to reciprocate in the vertical direction, completing the forming function of the aluminum alloy bar;

[0047] A mounting plate is fixedly connected to the bottom of the workbench 1;

[0048] A driving assembly is arranged on one side of the mounting plate and is used to provide power for the device. The driving assembly includes a first motor 14 fixedly connected to one side of the mounting plate. The output shaft of the first motor 14 rotates and passes through the mounting plate and is fixedly connected to a second connecting shaft 24. One end of the second connecting shaft 24 is rotatably connected to one end of a fixing strip 23. The input shaft of the divider 17 and the outer wall of the second connecting shaft 24 are both fixedly sleeved with a synchronous wheel 25. The outer wall transmission sleeves of the two synchronous wheels 25 are provided with the same synchronous belt 26. The first motor 14 is started at the same time. The output shaft of the first motor 14 drives the second connecting shaft 24 to rotate. The second connecting shaft 24 drives the first connecting shaft 18 to rotate through the synchronous wheel 25 and the synchronous belt 26. The first connecting shaft 18 drives the connecting disk 19 to rotate. The connecting disk 19 drives the extension column 20 to rotate. The extension column 20 can push the first connecting shaft 18 to move laterally, and when moving to the other end, the extension column 20 is disengaged from the first connecting shaft 18.

[0049] Example 2

[0050] refer to Figure 1-4, an improvement on the basis of Example 1: one end of the first connecting shaft 18 is fixedly connected to a connecting disk 19, and an extension column 20 is eccentrically provided on one side of the connecting disk 19. The bottom of the mounting frame 30 is fixedly connected to the first connecting shaft 18, and the bottom of the first connecting shaft 18 passes through a strip hole and is used in conjunction with the extension column 20. While the extension column 20 pushes the first connecting shaft 18 to move laterally, the cutting machine 13 is started, and the aluminum alloy bar is cut by the cutting machine 13. The first connecting shaft 18 drives the mounting frame 30 to move laterally, and the mounting frame 30 squeezes the spring 29 and drives the cutting machine 13 to move laterally, which can help complete the cutting process. After the first connecting shaft 18 is separated from the extension column 20, the cutting machine 13 is reset.

[0051] However, as is well known to those skilled in the art, the working principles and wiring methods of the divider 17, the first motor 14, the high-frequency heater 9 and the second motor 16 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.

[0052] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An integrated equipment for heat treatment and forming of aluminum alloy bars, characterized in that: include: A workbench (1), wherein a material guide platform (2) is integrally formed on one side of the workbench (1), the surface of the material guide platform (2) is inclined for conveying aluminum alloy bars, a high-frequency heating machine (9) for heat treating the aluminum alloy bars is arranged on the top of the workbench (1), the material guide platform (2) has a height difference with the workbench (1), and a guide platform (10) is fixedly connected to one side of the material guide platform (2); A rectangular hole (12) is provided in the middle of the top of the material guiding platform (2); A transmission component, which is arranged inside the rectangular hole (12) and is used to transmit the aluminum alloy bar; A strip-shaped hole is provided on one side of the top of the workbench (1), and a mounting frame (30) is slidably connected to the top of the strip-shaped hole; A cutting assembly, which is arranged on the top of the mounting frame (30) and is used to cut the aluminum alloy bar; The top of the workbench (1) is rotatably connected to a turntable (3), and the top of the turntable (3) is fixedly connected to a plurality of lower dies (4) for containing cut aluminum alloy bars, and the plurality of lower dies (4) are arranged in a ring shape on the top of the turntable (3); The bottom of the workbench (1) is fixedly connected to a divider (17); an output shaft of the divider (17) rotates through the workbench (1) and is fixedly connected to the bottom of the turntable (3); an input shaft of the divider (17) passes through the divider (17); one end of the input shaft is fixedly connected to a first connecting shaft (18); A support frame (5) is fixedly connected to one side of the top of the workbench (1), and the support frame (5) is located on one side of the turntable (3); A forming assembly, which is arranged at the bottom of the support frame (5) and is used to extrude and form the aluminum alloy bar; The bottom of the workbench (1) is fixedly connected with a mounting plate; A drive assembly is disposed on one side of the mounting plate and is used to provide power to the device.

2. The integrated equipment for heat treatment and forming of aluminum alloy bars according to claim 1, characterized in that: The transmission component comprises a push block (11) which slides through the rectangular hole (12); a second motor (16) is fixedly connected to the bottom of the material guide platform (2); a screw rod (15) is fixedly connected to one end of the output shaft of the second motor (16); the screw rod (15) threadably penetrates the push block (11); and the push block (11) is used in conjunction with an aluminum alloy bar.

3. The integrated equipment for heat treatment and forming of aluminum alloy bars according to claim 1, characterized in that: The cutting assembly comprises a cutting machine (13) arranged on the top of a mounting frame (30); a rectangular plate is fixedly connected to the top of the workbench (1); two symmetrically arranged guide seats (27) are fixedly connected to one side of the rectangular plate; the two guide seats (27) slide through the mounting frame (30); two symmetrically arranged springs (29) are fixedly connected between one side of the mounting frame (30) and one side of the rectangular plate; the springs (29) are sleeved on the guide seats (27).

4. The integrated equipment for heat treatment and forming of aluminum alloy bars according to claim 1, characterized in that: The molding assembly comprises a guide rod (6) which slides through the top of the support frame (5); the bottom of the guide rod (6) is fixedly connected to an upper pressing plate (7); the bottom of the upper pressing plate (7) is fixedly connected to an upper mold plate (8); and the upper mold plate (8) is used in conjunction with the lower mold (4).

5. The integrated equipment for heat treatment and forming of aluminum alloy bars according to claim 4, characterized in that: The bottom of the upper pressing plate (7) is fixedly connected to a sliding column (21), the bottom of the sliding column (21) slides through the workbench (1) and is rotatably connected to a connecting rod (22), and one end of the connecting rod (22) is rotatably connected to a fixing bar (23).

6. The integrated equipment for heat treatment and forming of aluminum alloy bars according to claim 5, characterized in that: The driving assembly comprises a first motor (14) fixedly connected to one side of a mounting plate, an output shaft of the first motor (14) rotatably passes through the mounting plate and is fixedly connected to a second connecting shaft (24), one end of the second connecting shaft (24) is rotatably connected to one end of a fixing strip (23), the outer walls of the input shaft of the divider (17) and the second connecting shaft (24) are both fixedly sleeved with synchronous wheels (25), and the outer wall transmission sleeves of the two synchronous wheels (25) are provided with the same synchronous belt (26).

7. The integrated equipment for heat treatment and forming of aluminum alloy bars according to claim 1, characterized in that: One end of the first connecting shaft (18) is fixedly connected to a connecting disk (19), one side of the connecting disk (19) is eccentrically provided with an extension column (20), the bottom of the mounting frame (30) is fixedly connected to the first connecting shaft (18), the bottom of the first connecting shaft (18) passes through a strip hole and is used in conjunction with the extension column (20).

Citation Information

Patent Citations

  • A mobile high frequency induction heating machine

    CN108633119B