Metal surface grinding machine
By designing the grinding bar, bracket and restriction plate structure of the metal surface grinder, combined with the number of rings sensor and guide shaft, the problems of low grinding efficiency and poor adaptability of round tubes in the prior art are solved, and the synchronous grinding of multiple round tubes is realized and Efficient treatment of round tubes of different sizes and lengths.
Patent Information
- Application Number
- CN202420807740.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-18
AI Technical Summary
The existing metal circular tube grinders are inefficient and cannot polish multiple circular tubes at the same time. It is inconvenient to replace the sand belt and adapt to circular tubes of different diameters and lengths.
A metal surface grinder was designed, using grinding bars, brackets and restriction plate structures. The grinding bars are pulled back and forth by electric push rods and drive motors, and the rotation and forward type of the circular tube is realized through the number of turns sensors and guide shafts. Grinding, suitable for round tubes of different sizes and lengths.
The synchronous grinding of multiple circular tubes is realized, which improves batch rust removal efficiency, and simplifies the replacement of sandpaper layers and adapts to circular tube grinding of different diameters and lengths, improving the flexibility and efficiency of the grinder.
Smart Images

Figure CN222345139U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing and grinding, in particular to a metal surface grinding machine. Background Art
[0002] Grinding is a type of surface modification technology, which generally refers to a processing method that uses rough objects to change the physical properties of the material surface through friction. The main purpose is to obtain a specific surface roughness.
[0003] There is an existing patent (publication number CN219747425U) and a round tube abrasive belt grinder. The abrasive belt in this patent is loosely set. After the metal round tube is clamped by the clamp, the metal round tube is pressed on the upper part of the abrasive belt, so that the metal round tube makes the abrasive belt tight. The tightness of the metal round tube and the abrasive belt can be adjusted by adjusting the upper and lower positions of the clamp 22. The abrasive belt has a greater fit with the surface of the metal round tube, which can increase the grinding speed. Once the tightness of the metal round tube and the grinding belt is adjusted, the drive motor three is started. The drive motor three rotates through the meshing rotation of gear one and gear two to drive the roller to rotate. The rotation of the drive motor one drives the metal round tube, thus completing the partial grinding of the metal round tube. The above patent can only grind one round tube at a time, and the round tube needs to be clamped each time it is ground, which leads to a decrease in efficiency. In production, after the round tube is cut, the outer wall needs to be polished in batches, or the stacked round tubes need to be polished and rusted when they need to be processed. At the same time, it is very difficult to replace different numbers of sand belts or replace the sand belts in the above patent, and it is not convenient to use for round tubes of different diameters and lengths.
[0004] Therefore, we propose a metal surface grinding machine, which is conducive to the simultaneous outer wall grinding of multiple round tubes, the batch rust removal of the outer walls of round tubes, the disassembly and replacement of the grinding area, and the forward grinding of longer round tubes. It is suitable for round tubes of different sizes and lengths. Utility Model Content
[0005] In order to overcome the above defects of the prior art, the utility model provides a metal surface grinder to solve the problems existing in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal surface grinder, comprising a device shell, the device shell is divided into two parts, a top frame is installed between the left and right parts, a grinding strip is horizontally placed between the left and right parts, electric push rods are equidistantly arranged at the bottom of the top frame, a limiting plate is installed at the end of the electric push rod, a driving shaft for driving a round tube to rotate is installed on the bottom surface of the limiting plate, a rotating motor is connected to the shaft body of the driving shaft, a guide shaft for driving the round tube to move forward is installed on the bottom surface of the limiting plate, and telescopic rods are installed at both ends of the guide shaft;
[0007] Brackets are placed equidistantly between the left and right parts of the device shell, and round tubes are placed on the grinding strips between the two groups of brackets. A roller is provided on the top of the bracket. The grinding strip passes through the outer wall of the roller, and a sandpaper layer is adhered to the grinding strip area corresponding to the round tube.
[0008] Furthermore: cloth rolls are provided in the left and right parts of the equipment, and the two groups of cloth rolls are respectively wound around the two ends of the grinding strip. The shaft of the cloth roll is connected to a driving motor, and the two groups of driving motors are alternately started in reverse to drive the grinding strip to move left and right.
[0009] Furthermore: the guide shaft is provided with a threaded pattern on the outside, and the round tube rotates along the threaded pattern to form a forward rotation.
[0010] Further: A turns sensor is installed on the shaft of the drive motor.
[0011] Furthermore: the limiting plate is arc-shaped, the position of the limiting plate corresponds to the position of the circular tube, and the limiting plate is pressed down and engaged with the circular tube.
[0012] Further: the circular tube is located between the guide shaft and the driving shaft, the bottom of the circular tube is located at the lowest point of the grinding strips between the two groups of the brackets, and the circular tube is in contact with the sandpaper layer.
[0013] Compared with the prior art, the technical effects and advantages of the utility model are as follows:
[0014] 1) The metal surface grinder of the utility model, through the arrangement of grinding strips, brackets and limiting plates, places brackets equidistantly between the two parts of the equipment shell, so that the grinding strips naturally pass through the brackets, and multiple round tubes are placed on the grinding strips between the two groups of brackets, and then the limiting plate forms a limit on the round tube by starting the electric push rod, and then the two groups of driving motors are started to drive the grinding strips to pull back and forth, and then the outer wall of the round tube and the sandpaper layer on the grinding strip rub back and forth to grind the outer wall of the round tube, and the bracket and the length of the grinding strip are adjusted according to the actual number of round tubes that need to be polished. Compared with the comparative documents, the outer walls of round tubes of different diameters can be polished by the angle formed by the limiting plate and the grinding strip, and the sandpaper layer is easy to replace, which is conducive to the simultaneous outer wall grinding of multiple round tubes, and is conducive to the simultaneous outer wall grinding of multiple round tubes, and is conducive to batch rust removal of the outer walls of round tubes.
[0015] 2) The metal surface grinder of the utility model, through the arrangement of the revolution sensor, the driving shaft and the guide shaft, starts the rotating motor to drive the driving shaft to rotate, and then the driving shaft fits the outer wall of the round tube to drive the round tube to rotate, and the revolution sensor records the back and forth revolutions of the driving motor, and when the threshold is reached, the telescopic rod is started to drive the guide shaft to descend, and then the spiral texture of the guide shaft provides a guiding force for forward rotation during the rotation of the round tube, and then the round tube rotates forward. Compared with the comparative documents, round tubes of different lengths can be polished, which is conducive to forward grinding of longer round tubes, and is suitable for round tubes of different sizes and lengths. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of the metal surface grinding machine of the utility model;
[0017] Figure 2 It is an overall schematic diagram of the metal surface grinding machine of the utility model without the top frame;
[0018] Figure 3 It is a cross-sectional schematic diagram of a restriction plate of the metal surface grinding machine of the utility model;
[0019] Figure 4 The utility model is a schematic diagram of the equipment shell structure of the metal surface grinding machine.
[0020] The accompanying drawings are marked as follows: 1. Equipment shell; 11. Cloth roll; 12. Turn sensor; 2. Driving motor; 3. Bracket; 31. Roller; 4. Top frame; 5. Limiting plate; 51. Driving shaft; 52. Rotating motor; 53. Guide shaft; 54. Telescopic rod; 55. Electric push rod; 6. Grinding strip; 61. Sandpaper layer; 7. Round tube. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solution of the utility model in conjunction with the drawings in the utility model. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative, and the structures involved in the utility model are not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.
[0022] Example:
[0023] See also Figure 1-4The utility model provides a technical solution: a metal surface grinding machine includes an equipment shell 1, the equipment shell 1 is divided into two parts, and a top frame 4 is installed between the left and right parts. A grinding strip 6 is horizontally placed between the left and right parts. Cloth rolls 11 are arranged in the left and right parts of the equipment. Two groups of cloth rolls 11 are respectively wound around the two ends of the grinding strip 6. The shaft of the cloth roll 11 is connected with a driving motor 2. The two groups of driving motors 2 are started in reverse alternately to drive the grinding strip 6 to move left and right. A revolution sensor 12 is installed on the shaft of the driving motor 2. The revolution sensor 12 records the revolutions of the driving motor 2. A single driving motor 2 can stop when it reaches a threshold revolution. The driving motor 2 adopts a servo motor.
[0024] Brackets 3 are placed equidistantly between the left and right parts of the device shell 1, and a round tube 7 is placed on the grinding strips 6 between the two groups of the brackets 3. A roller 31 is provided on the top of the bracket 3. The grinding strips 6 pass through the outer wall of the roller, and a sandpaper layer 61 is adhered to the grinding strip 6 area corresponding to the round tube 7;
[0025] The brackets 3 are placed equidistantly between the two parts of the device shell 1, so that the grinding strips 6 naturally pass through the brackets 3, and multiple round tubes 7 are placed on the grinding strips 6 between the two groups of brackets 3, and then the electric push rods 55 are started to make the limiting plates 5 limit the round tubes 7, and then the two groups of driving motors 2 are started to drive the grinding strips 6 to pull back and forth;
[0026] Electric push rods 55 are equidistantly arranged at the bottom of the top frame 4, and a limiting plate 5 is installed at the end of the electric push rod 55. The height of the limiting plate 5 can be adjusted by starting the electric push rod 55. A driving shaft 51 for driving the round tube 7 to rotate is installed on the bottom surface of the limiting plate 5. The shaft body of the driving shaft 51 is connected to a rotating motor 52. A guide shaft 53 for driving the round tube 7 forward is installed on the bottom surface of the limiting plate 5. Telescopic rods 54 are installed at both ends of the guide shaft 53. The guide shaft 53 is provided with a threaded pattern on the outside, and the round tube 7 rotates along the threaded pattern to form a forward rotation;
[0027] The driving shaft 51 is driven to rotate by starting the rotating motor 52, and then the driving shaft 51 is attached to the outer wall of the round tube 7 to drive the round tube 7 to rotate. The number of turns of the driving motor 2 is recorded by the turn sensor 12. When the threshold is reached, the telescopic rod 54 is started to drive the guide shaft 53 to descend, and then the spiral texture of the guide shaft 53 provides a guiding force for the round tube 7 to rotate forward during the rotation, and then the round tube 7 rotates forward, and the longer round tube 7 is polished in a forward manner, which is suitable for round tubes 7 of different sizes and lengths;
[0028] At the same time, the outer wall of the circular tube 7 and the sandpaper layer 61 on the grinding strip 6 rub back and forth to grind the outer wall of the circular tube 7. According to the actual number of circular tubes 7 that need to be polished, the bracket 3 and the length of the grinding strip 6 are adjusted. The outer walls of circular tubes 7 with different diameters can be polished by the angle formed by the limiting plate 5 and the grinding strip 6. At the same time, the sandpaper layer 61 is easy to replace, and the outer walls of multiple circular tubes 7 can be polished synchronously. The outer walls of multiple circular tubes 7 can be polished synchronously at the same time, and the outer walls of circular tubes 7 can be rust-removed in batches.
[0029] The limiting plate 5 is arc-shaped, and the position of the limiting plate 5 corresponds to the position of the circular tube 7 . The limiting plate 5 is pressed down and engaged with the circular tube 7 , and the circular tube 7 is clamped by the gap between the limiting plate 5 and the grinding strip 6 .
[0030] The circular tube 7 is located between the guide shaft 53 and the driving shaft 51 , the bottom of the circular tube 7 is located at the lowest point of the grinding strip 6 between the two groups of the brackets 3 , the circular tube 7 is in contact with the sandpaper layer 61 , and the grinding of the circular tube 7 is completed through the sandpaper layer 61 .
[0031] Working principle: adjust the number of brackets 3 and the length of the grinding strip 6 according to actual needs, place the round tube 7 between the two groups of brackets 3, start the electric push rod 55 to drive the limiting plate 5 to descend to limit the round tube 7, start the rotating motor 52 to drive the driving shaft 51 to rotate, and then the driving shaft 51 fits the outer wall of the round tube 7 to drive the round tube 7 to rotate, and the number of turns of the driving motor 2 is recorded by the turn sensor 12. When the threshold is reached, start the telescopic rod 54 to drive the guide shaft 53 to descend, and then the spiral texture of the guide shaft 53 provides a guiding force for the round tube 7 to rotate forward, so that the round tube 7 rotates forward;
[0032] At the same time, the outer wall of the circular tube 7 and the sandpaper layer 61 on the grinding strip 6 rub back and forth to grind the outer wall of the circular tube 7. According to the actual number of circular tubes 7 that need to be polished, the bracket 3 and the length of the grinding strip 6 are adjusted. The outer walls of circular tubes 7 with different diameters can be polished by the angle formed by the limiting plate 5 and the grinding strip 6. At the same time, the sandpaper layer 61 is easy to replace, and the outer walls of multiple circular tubes 7 can be polished synchronously. The outer walls of multiple circular tubes 7 can be polished synchronously at the same time, and the outer walls of circular tubes 7 can be rust-removed in batches.
[0033] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model, and any figure marks in the claims should not be regarded as limiting the claims involved.
[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A metal surface grinding machine, comprising a device shell (1), wherein the device shell (1) is divided into two parts, a left part and a right part, and a top frame (4) is installed between the left and right parts, and a grinding strip (6) is horizontally placed between the left and right parts, characterized in that: Electric push rods (55) are equidistantly arranged at the bottom of the top frame (4), a limiting plate (5) is installed at the end of the electric push rod (55), a driving shaft (51) for driving the round tube (7) to rotate is installed on the bottom surface of the limiting plate (5), the shaft body of the driving shaft (51) is connected to a rotating motor (52), a guiding shaft (53) for driving the round tube (7) to move forward is installed on the bottom surface of the limiting plate (5), and telescopic rods (54) are installed at both ends of the guiding shaft (53); Brackets (3) are placed equidistantly between the left and right parts of the device shell (1); a round tube (7) is placed on the grinding strips (6) between the two groups of the brackets (3); a roller (31) is arranged on the top of the bracket (3); the grinding strips (6) pass through the outer wall of the roller; and a sandpaper layer (61) is adhered to the grinding strip (6) area corresponding to the round tube (7).
2. A metal surface grinding machine according to claim 1, characterized in that: Cloth rolls (11) are arranged in the left and right parts of the device, and two groups of the cloth rolls (11) are respectively wound around the two ends of the grinding strip (6). The shaft of the cloth roll (11) is connected to a driving motor (2), and the two groups of the driving motor (2) are alternately started in reverse to drive the grinding strip (6) to move left and right.
3. A metal surface grinding machine according to claim 1, characterized in that: The guide shaft (53) is provided with a thread-like pattern on the outside, and the round tube (7) rotates along the thread-like pattern to rotate forward.
4. A metal surface grinding machine according to claim 2, characterized in that: A revolution sensor (12) is mounted on the shaft of the drive motor (2).
5. A metal surface grinding machine according to claim 1, characterized in that: The limiting plate (5) is arc-shaped, the position of the limiting plate (5) corresponds to the position of the circular tube (7), and the limiting plate (5) is pressed down and engaged with the corresponding circular tube (7).
6. A metal surface grinding machine according to claim 2, characterized in that: The circular tube (7) is located between the guide shaft (53) and the drive shaft (51), the bottom of the circular tube (7) is located at the lowest point of the grinding strips (6) between the two groups of the brackets (3), and the circular tube (7) is in contact with the sandpaper layer (61).
Citation Information
Patent Citations
Abrasive belt grinding machine for round pipe
CN219747425U