Ejection device of large full-automatic vulcanizing machine

By designing the ejection device on a large fully automatic vulcanization machine, using components such as screws, lifting frames, elastic mechanisms and transmission gears, the problems of tear and damage of the outer wall when ejecting the formed product of the vulcanization machine are solved, and the safe discharge of the formed product is achieved and product quality improvement.

CN222346077UActive Publication Date: 2025-01-14QINGDAO GRIST MACHINERY CO LTD
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Patent Information

Application Number
CN202421011105.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-01-14
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

Existing vulcanizers are prone to tear and damage to the outer wall when ejecting the molded product, resulting in low product quality and increased cost.

Method used

A large fully automatic vulcanizing machine ejection device is designed, including mold body, support frame, screw, drive motor, ejection plate, vertical spring, impact frame and transmission gear, etc., which are operated simultaneously through the screw and lifting frame. Use elastic mechanisms and transmission mechanisms to achieve safe ejection and impact of molded products to avoid damage during adhesion.

Benefits of technology

It effectively avoids damage to the molded product during the ejection process, ensures product quality, and improves the linkage effect of the device through the synchronous operation design, achieving convenient removal of the molded product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ejection device of a large-scale full-automatic vulcanizing machine, which comprises a mould body, a support frame is arranged at the bottom of the mould body, a mounting frame is arranged above the support frame, a screw rod is arranged between the mounting frame and the mould body, a driving motor connected with the screw rod is arranged on the support frame, and the driving motor is connected with the screw rod. An ejection plate is arranged in the mold body through a storage groove, an ejection frame connected with the ejection plate is arranged on the mold body in a sliding and penetrating mode through a first elastic mechanism, a screw rod is sleeved with a lifting frame in a threaded mode, and a driving gear and an incomplete gear are arranged on the supporting frame through a fixing frame. By arranging the screw rod, the lifting frame, the ejection frame, the vertical spring, the ejection plate, the impact frame and the impact block, ejection and impact of a molded product in the mold body can be realized, and damage of the molded product caused by ejection during adhesion is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of vulcanizing machines, in particular to an ejection device of a large-scale full-automatic vulcanizing machine. Background Art

[0002] Vulcanization, also known as cross-linking or aging, is the process of adding cross-linking agents such as vulcanizers and accelerators to rubber to transform linear macromolecules into three-dimensional network structures under certain temperature and pressure conditions. Since sulfur was first used to achieve cross-linking of natural rubber, it is called vulcanization. A vulcanizer is a machine that vulcanizes various rubber and plastic products. It has functions such as timed mold locking, automatic pressure replenishment, automatic temperature control, automatic timing, and time alarm. The vulcanizer is divided into three types: electric heating, steam heating, and thermal oil heating.

[0003] At present, vulcanizing machines are needed in the production of vulcanized products. Generally, vulcanized products will adhere tightly to the mold cavity of the mold. Although an ejection device is provided, forced ejection will cause the outer wall of the vulcanized product to tear and break, resulting in poor product quality and increased costs. In order to avoid this situation, the ejection device is improved. Therefore, an ejection device for a large-scale fully automatic vulcanizer is proposed. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes an ejection device for a large-scale fully automatic vulcanizing machine.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The ejection device of a large-scale fully automatic vulcanizer includes a mold body, a support frame is installed at the bottom of the mold body, a mounting frame is provided above the support frame, a screw is provided between the mounting frame and the mold body, a driving motor connected to the screw is provided on the support frame, an ejection plate is provided inside the mold body through a receiving groove, an ejection frame connected to the ejection plate is slidably penetrated through the mold body by a first elastic mechanism, a lifting frame is provided on the threaded sleeve of the screw, a driving gear and an incomplete gear are provided on the support frame through a fixed frame, the driving gear is connected to the lifting frame through a rotating mechanism, a sliding rod is installed on the mold body, and an impact frame is provided on the sliding rod through a second elastic mechanism sliding sleeve, and the incomplete gear is connected to the impact frame through a transmission mechanism.

[0007] Preferably, the first elastic mechanism comprises a vertical spring sleeved on the ejector frame, and two ends of the vertical spring are elastically connected to the bottom wall of the mold body and the outer wall of the ejector frame respectively.

[0008] Preferably, the rotating mechanism comprises an active rack mounted on the lifting frame, and the active rack is meshed with a driving gear.

[0009] Preferably, the second elastic mechanism comprises a transverse spring sleeved on the outside of the slide rod, and two ends of the transverse spring are elastically connected to the outer wall of the impact frame and the outer wall of the mold body respectively.

[0010] Preferably, the transmission mechanism comprises a transmission rack mounted on the impact frame, and the transmission rack cooperates with the incomplete gear.

[0011] Preferably, a limiting rod is provided between the mounting frame and the mold body, the limiting rod is parallel to the screw rod, and the limiting rod slides through the lifting frame.

[0012] Beneficial effects of the utility model:

[0013] 1. By arranging the screw, lifting frame, ejector frame, vertical spring, ejector plate, impact frame and impact block, the above components can realize the ejection and impact of the molded product in the mold body, avoiding the damage of the molded product caused by ejection during adhesion.

[0014] 2. By setting the active gear, incomplete gear, active rack and transmission rack, the synchronous operation of the impact frame, lifting frame and other components is achieved, ensuring the linkage effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the ejection device of the large-scale fully automatic vulcanizing machine proposed by the utility model;

[0016] Figure 2 for Figure 1 Schematic diagram of the vertical section structure;

[0017] Figure 3 for Figure 2 A schematic diagram of the enlarged structure of .

[0018] In the figure: 1 mold body, 2 support frame, 3 mounting frame, 4 drive motor, 5 ejector frame, 6 vertical spring, 7 impact frame, 8 slide bar, 9 transverse spring, 10 impact block, 11 screw rod, 12 lifting frame, 13 limit rod, 14 active rack, 15 fixed frame, 16 active gear, 17 incomplete gear, 18 transmission rack, 19 ejector plate. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figure 1-3The ejection device of a large-scale fully automatic vulcanizer includes a mold body 1, a support frame 2 is installed at the bottom of the mold body 1, a mounting frame 3 is arranged above the support frame 2, a screw 11 is arranged between the mounting frame 3 and the mold body 1, and a driving motor 4 connected to the screw 11 is arranged on the support frame 2. An ejection plate 19 is arranged inside the mold body 1 through a receiving groove, an ejection frame 5 connected to the ejection plate 19 is slidably penetrated through the mold body 1 through a first elastic mechanism, a lifting frame 12 is threadedly sleeved on the screw 11, a driving gear 16 and an incomplete gear 17 are arranged on the support frame 2 through a fixed frame 15, and the driving gear 16 is connected to the lifting frame 12 through a rotating mechanism, a slide bar 8 is installed on the mold body 1, and an impact frame 7 is slidably sleeved on the slide bar 8 through a second elastic mechanism, and the incomplete gear 17 is connected to the impact frame 7 through a transmission mechanism.

[0021] The first elastic mechanism includes a vertical spring 6 sleeved on the ejector frame 5, and the two ends of the vertical spring 6 are elastically connected to the bottom wall of the mold body 1 and the outer wall of the ejector frame 5 respectively. The vertical spring 6 realizes the descending and resetting of the ejector frame 5, thereby ensuring that the upper end surface of the ejector plate 19 is flush with the inner bottom wall of the mold body 1.

[0022] The rotating mechanism includes an active rack 14 installed on the lifting frame 12, and the active rack 14 is meshed with the active gear 16. The lifting frame 12 can drive the active gear 16 to rotate forward and reverse. In this solution, the impact frame 7 and the impact block 10 are at a certain distance from the outer wall of the mold body 1. Even if the lifting frame 12 descends, the impact block 10 is driven by multiple components to move closer to the mold body 1 without causing any impact.

[0023] The second elastic mechanism includes a transverse spring 9 which is sleeved on the outside of the slide rod 8. The two ends of the transverse spring 9 are elastically connected to the outer wall of the impact frame 7 and the outer wall of the mold body 1 respectively. After being stretched, the transverse spring 9 can restore to drive the impact frame 7 to move in the opposite direction and cooperate with the impact block 10 to realize the impact on the mold body 1.

[0024] The transmission mechanism includes a transmission rack 18 installed on the impact frame 7, and the transmission rack 18 cooperates with the incomplete gear 17. When the part without teeth on the incomplete gear 17 corresponds to the transmission rack 18, the impact frame 7 will lose the meshing force restraint.

[0025] A limit rod 13 is provided between the mounting frame 3 and the mold body 1 . The limit rod 13 is parallel to the screw rod 11 and slides through the lifting frame 12 . The limit rod 13 limits the lifting frame 12 and effectively prevents it from rotating with the screw rod 11 .

[0026] When the utility model is used, when the production is completed and the ejection operation needs to be performed, the driving motor 4 is started to drive the screw 11 to rotate. When the screw 11 rotates, the lifting frame 12 threadedly mounted thereon will rise. The lifting frame 12 first drives the driving gear 16 and the incomplete gear 17 to rotate synchronously with the help of the active rack 14. The rotation of the incomplete gear 17 drives the impact block 10 to move on the slide bar 8 and away from the mold body 1 with the help of the transmission rack 18. After the part without teeth on the incomplete gear 17 corresponds to the transmission rack 18, the impact frame 7 loses its restriction and driven by the recovery trend of the transverse spring 9, the impact block 10 hits the mold body 1 to generate vibration, thereby facilitating the outer wall of the molded product to separate from the inner wall of the mold body 1. Subsequently, the lifting frame 12 contacts the ejection frame 5, and drives the ejection plate 19 to rise during the subsequent rising process, thereby realizing the convenient ejection operation of the molded product in the mold body 1.

[0027] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An ejector device for a large-scale fully automatic vulcanizing machine, comprising a mold body (1), characterized in that: A support frame (2) is installed at the bottom of the mold body (1), a mounting frame (3) is provided above the support frame (2), a screw rod (11) is provided between the mounting frame (3) and the mold body (1), a driving motor (4) connected to the screw rod (11) is provided on the support frame (2), an ejection plate (19) is provided inside the mold body (1) through a receiving groove, an ejection frame (5) connected to the ejection plate (19) is slidably penetrated through the mold body (1) through a first elastic mechanism, a lifting frame (12) is threadedly sleeved on the screw rod (11), a driving gear (16) and an incomplete gear (17) are provided on the support frame (2) through a fixed frame (15), and the driving gear (16) is connected to the lifting frame (12) through a rotating mechanism, a sliding rod (8) is installed on the mold body (1), and a collision frame (7) is slidably sleeved on the sliding rod (8) through a second elastic mechanism, and the incomplete gear (17) is connected to the collision frame (7) through a transmission mechanism.

2. The ejector device of the large-scale fully automatic vulcanizing machine according to claim 1 is characterized in that: The first elastic mechanism comprises a vertical spring (6) sleeved on the ejector frame (5), and two ends of the vertical spring (6) are elastically connected to the bottom wall of the mold body (1) and the outer wall of the ejector frame (5) respectively.

3. The ejector device of the large-scale fully automatic vulcanizing machine according to claim 2 is characterized in that: The rotating mechanism comprises an active rack (14) mounted on a lifting frame (12), and the active rack (14) is meshed with a active gear (16).

4. The ejector device of the large-scale fully automatic vulcanizing machine according to claim 3 is characterized in that: The second elastic mechanism comprises a transverse spring (9) sleeved on the outside of the slide rod (8), and the two ends of the transverse spring (9) are elastically connected to the outer wall of the impact frame (7) and the outer wall of the mold body (1) respectively.

5. The ejector device of the large-scale fully automatic vulcanizing machine according to claim 4, characterized in that: The transmission mechanism comprises a transmission rack (18) mounted on the impact frame (7), and the transmission rack (18) cooperates with the incomplete gear (17).

6. The ejector device of the large-scale fully automatic vulcanizing machine according to claim 5, characterized in that: A limiting rod (13) is provided between the mounting frame (3) and the mold body (1); the limiting rod (13) is parallel to the screw rod (11); and the limiting rod (13) slides through the lifting frame (12).