Whole vehicle controller wire harness connector splash-proof device and vehicle

By designing a splash-proof water seal to surround the vehicle controller wiring harness connector, the problem of the electric vehicle wiring harness connector entering water in a splashing environment is solved, significantly improving the waterproof performance and extending the service life of the vehicle controller.

CN222346953UActive Publication Date: 2025-01-14KAIRUI AUTOMOBILE TECHNOLOGY (ANHUI) CO LTD
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Patent Information

Application Number
CN202421169876.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-14
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The wiring harness connector of the vehicle controller on electric vehicles is susceptible to splashing and causing water inflow during rainy days or under accumulated water conditions, which in turn causes rust. The existing waterproof performance is insufficient and cannot effectively solve this problem.

Method used

A splash-proof device for wire harness connector of the vehicle controller is designed, and a splash-proof water seal is used to surround the wire harness connector, including a splash-proof water upper cover, side wall and flange structure. The threading hole is connected to the receptacle cavity, and EPDM is used. The material improves waterproof performance.

Benefits of technology

It effectively prevents splashing water from entering the vehicle controller, improves the waterproof performance of the wiring harness connector, thereby extending the service life of the vehicle controller.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vehicle control unit wiring harness connector splash-proof device, which comprises a splash-proof sealing element, the splash-proof sealing element is provided with an accommodating cavity for accommodating a vehicle control unit wiring harness connector and a threading hole for a wiring harness to pass through, the threading hole is communicated with the accommodating cavity, and the splash-proof sealing element surrounds the wiring harness connector. According to the splash-proof device for the wiring harness connector of the vehicle control unit, the waterproof performance of the wiring harness connector of the vehicle control unit is improved, and then the service life of the vehicle control unit can be prolonged. The utility model further discloses a vehicle.
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Description

Technical Field

[0001] The utility model belongs to the technical field of vehicles, and in particular relates to a splash-proof device for a wiring harness connector of a whole vehicle controller and a vehicle. Background Art

[0002] Electric vehicles are equipped with a vehicle controller. If the vehicle controller is not arranged in an absolutely dry area, the low-voltage wiring harness connectors of the vehicle controller will be impacted by road splashing water for a long time when driving on rainy days or flooded roads, which can easily cause water to enter the connectors and further corrode the inside of the vehicle controller, causing the vehicle controller to fail.

[0003] Therefore, the existing vehicle controller wiring harness connectors on electric vehicles have the problem of insufficient waterproof performance, which needs to be solved urgently.

[0004] For example, the patent document with the authorization announcement number CN219833152U discloses a waterproof device for motor connectors, including: a protective sleeve, which is a cavity structure with a motor connector interface at the first end and a wire harness corrugated tube interface at the second end, so as to form a storage space for the motor connector and the wire harness corrugated tube, the motor connector extends into the storage space through the motor connector interface, and the wire harness corrugated tube extends into the storage space through the wire harness corrugated tube interface so that the wire harness in the wire harness corrugated tube is connected to the motor connector; a drainage hole is provided on the outer wall of the protective sleeve, connected to the storage space, and the drainage hole is arranged closer to the motor connector interface than the wire harness corrugated tube interface. The technical solution disclosed in the patent document cannot solve the technical problems described above. Utility Model Content

[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a splash-proof device for a wiring harness connector of a vehicle controller, the purpose of which is to improve the waterproof performance.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is: a splash-proof device for a vehicle controller wiring harness connector, including a splash-proof seal, the splash-proof seal has a accommodating cavity for accommodating the vehicle controller wiring harness connector and a threading hole for allowing the wiring harness to pass through, the threading hole is connected to the accommodating cavity, and the splash-proof seal surrounds the wiring harness connector.

[0007] The splash-proof seal comprises a splash-proof upper cover and a first side wall and a second side wall connected to the splash-proof upper cover. The first side wall and the second side wall are arranged opposite to each other. The accommodating cavity is located between the first side wall and the second side wall and below the splash-proof upper cover.

[0008] The length of the first side wall is smaller than the length of the second side wall.

[0009] The splash-proof seal also includes a first flange and a second flange connected to the splash-proof upper cover, the first flange and the second flange are arranged at both ends of the splash-proof upper cover, and the accommodating cavity is surrounded by the splash-proof upper cover and the first side wall, the second side wall, the first flange and the second flange.

[0010] The first side wall is located between the two first flanges arranged at the two ends of the splash-proof upper cover, and the two ends of the first side wall are respectively connected to the two first flanges.

[0011] The second side wall is located between the two second flanges arranged at the two ends of the splash-proof upper cover, and the two ends of the second side wall are respectively connected to the two second flanges.

[0012] A threading tube is arranged on the first flange, and the threading hole is arranged on the threading tube.

[0013] The utility model provides a vehicle, comprising the anti-splashing device of the wiring harness connector of the whole vehicle controller.

[0014] The utility model discloses a splash-proof device for a wiring harness connector of a whole vehicle controller, which improves the waterproof performance of the wiring harness connector of the whole vehicle controller and further increases the service life of the whole vehicle controller. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 , Figure 2 This is a schematic diagram of the assembly of the splash-proof seal and the vehicle controller of the utility model;

[0016] Figure 3 , Figure 4 It is a structural schematic diagram of the utility model anti-splash seal;

[0017] The marks in the above figures are: 1. splash-proof seal; 2. splash-proof cover; 3. L mark; 4. R mark; 5. first area; 6. second area; 7. first limit boss; 8. second limit boss; 9. opening; 10. first side wall; 11. second side wall; 12. first flange; 13. second flange; 14. vehicle controller; 15. cable tie; 16. first connector; 17. second connector; DETAILED DESCRIPTION

[0018] The specific implementation methods of the utility model are further explained in detail below with reference to the accompanying drawings through the description of embodiments, with the aim of helping technicians in the field to have a more complete, accurate and in-depth understanding of the concept and technical solution of the utility model and facilitating its implementation.

[0019] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower" and similar expressions used in this article are for illustrative purposes only.

[0020] It should be noted that, in the following embodiments, the “first” and “second” mentioned do not represent an absolute distinction in structure and / or function, nor do they represent a sequential order of execution, but are merely for the convenience of description.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly connected by technicians in the technical field to which the present invention belongs. The terminology used in the specification of the present invention is for the purpose of describing specific embodiments and is not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0022] like Figures 1 to 4 As shown, the utility model provides a splash-proof device for a vehicle controller wiring harness connector, including a splash-proof seal 1, the splash-proof seal 1 having a receiving cavity for accommodating the vehicle controller wiring harness connector and a threading hole for allowing the wiring harness to pass through, the threading hole is connected to the receiving cavity, and the splash-proof seal 1 surrounds the wiring harness connector.

[0023] Specifically, if Figures 1 to 4 As shown, the splash-proof seal 1 includes a splash-proof upper cover 2 and a first side wall 10 and a second side wall 11 connected to the splash-proof upper cover 2, the first side wall 10 and the second side wall 11 are arranged opposite to each other and are parallel to each other, and the accommodating cavity is located between the first side wall 10 and the second side wall 11 and below the splash-proof upper cover 2. The length of the first side wall 10 is less than that of the second side wall 11, and the first side wall 10 and the second side wall 11 extend toward the bottom of the splash-proof upper cover 2, and the first side wall 10 and the second side wall 11 form protection for the wiring harness connector.

[0024] The first side wall 10 is the front of the splash-proof seal 1. After the splash-proof seal 1 is assembled, the first side wall 10 is flush with the bottom of the socket end of the vehicle controller 14. The short side design of the first side wall 10 can avoid interference with the edge of the vehicle controller, causing the rubber part to not follow the shape after assembly. The second side wall 11 is the back of the splash-proof seal 1. The long side design of the second side wall 11 can prevent splashing water from directly impacting the surface of the vehicle controller 14, protect the vehicle controller part number label, and facilitate after-sales identification.

[0025] like Figures 1 to 4As shown, the splash-proof seal 1 also includes a first flange 12 and a second flange 13 connected to the splash-proof upper cover 2, and the first flange 12 and the second flange 13 are arranged at the two ends of the splash-proof upper cover 2, and the accommodating cavity is surrounded by the splash-proof upper cover 2 and the first side wall 10, the second side wall 11, the first flange 12 and the second flange 13. The first flange 12 and the second flange 13 are arranged at both ends of the length direction of the splash-proof upper cover 2, and the first side wall 10 is located between the two first flanges 12 arranged at the two ends of the splash-proof upper cover 2, and the two ends of the first side wall 10 are respectively connected to the two first flanges 12 in an integral manner. The second side wall 11 is located between the two second flanges 13 arranged at the two ends of the splash-proof upper cover 2, and the two ends of the second side wall 11 are respectively connected to the two second flanges 13 in an integral manner. The length of the second flange 13 is equal to the width of the second side wall 11, and the length of the first flange 12 is equal to the width of the first side wall 10. The first flange 12 and the second flange 13 are symmetrically designed on both sides of the anti-splash seal 1, which can effectively prevent the impact of road splash water on the tail of the docking plug after assembly.

[0026] like Figures 1 to 4 As shown, the splash-proof seal 1 is designed as an opening, and the openings 9 are symmetrically designed on the left and right sides of the splash-proof seal 1; the openings 9 can be opened to facilitate the disassembly and assembly of the wiring harness connector.

[0027] like Figures 1 to 4 As shown, a threading tube is provided on the first flange 12, and a threading hole is provided on the threading tube. The two ends of the splash-proof seal 1 are respectively the first area and the second area, and a threading tube is provided in each of the first area and the second area. The threading tube is a cylinder, which can ensure that the cable tie can be well matched with the wiring harness for bundling during assembly. When the splash-proof seal 1 is assembled with the vehicle controller 14, the splash-proof seal 1 is distinguished according to the left L mark 3 and the right R mark 4 provided on the top surface of the splash-proof upper cover 2, and two ordinary cable ties 15 are used to fix it in the first area and the second area. The inner diameters of the threading tubes provided in the first area and the second area are different, and they are adapted to different outer diameters of the wiring harness for bundling and assembly.

[0028] like Figures 1 to 4 As shown, a first limiting boss 7 is provided at the end of the threading tube located in the first area. The outer diameter of the first limiting boss 7 is larger than the outer diameter of the threading tube and the two are coaxially arranged. The first limiting boss 7 plays an axial limiting role on the cable tie 15 tied to the threading tube, and can limit the movement of the cable tie 15 due to failure to tighten it into place.

[0029] like Figures 1 to 4 As shown, a second limiting boss 8 is provided at the end of the threading tube located in the second area. The outer diameter of the second limiting boss 8 is larger than the outer diameter of the threading tube and the two are coaxially arranged. The second limiting boss 8 plays an axial limiting role on the cable tie 15 tied to the threading tube, and can limit the movement of the cable tie 15 due to failure to tighten it into place.

[0030] like Figure 1 As shown, two wiring harness connectors are arranged on the vehicle controller, namely, a first connector and a second connector. The splash-proof seal 1 is designed with a splash-proof upper cover 2. After the connectors are assembled, the first connector and the second connector are located in the accommodating cavity, which can avoid the first connector and the second connector being exposed to the outside, and effectively prevent direct impact from splashing water.

[0031] In this embodiment, the splash-proof seal 1 is made of EPDM, which can be directly used in vehicle controller connectors that cannot be arranged in an absolutely dry area, thereby improving the problem of water ingress and rust caused by water splashing and impact after the low-voltage harness-end connector of the vehicle controller is assembled.

[0032] The utility model also provides a vehicle, including a vehicle controller wiring harness connector anti-splashing device. The specific structure of the vehicle controller wiring harness connector anti-splashing device can be referred to Figures 1 to 4 Since the vehicle of the utility model includes the vehicle controller wiring harness connector splash-proof device in the above embodiment, it has all the advantages of the vehicle controller wiring harness connector splash-proof device.

[0033] The utility model is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. The vehicle controller wiring harness connector splash-proof device is characterized by: The anti-splash seal comprises a housing cavity for accommodating a vehicle controller harness connector and a threading hole for passing the harness, the threading hole is connected with the housing cavity, and the anti-splash seal surrounds the harness connector.

2. The anti-splash device for the wiring harness connector of the vehicle controller according to claim 1 is characterized in that: The splash-proof seal comprises a splash-proof upper cover and a first side wall and a second side wall connected to the splash-proof upper cover. The first side wall and the second side wall are arranged opposite to each other. The accommodating cavity is located between the first side wall and the second side wall and below the splash-proof upper cover.

3. The anti-splash device for the wiring harness connector of the vehicle controller according to claim 2 is characterized by: The length of the first side wall is smaller than the length of the second side wall.

4. The anti-splash device for the wiring harness connector of the vehicle controller according to claim 2 is characterized in that: The splash-proof seal also includes a first flange and a second flange connected to the splash-proof upper cover, the first flange and the second flange are arranged at both ends of the splash-proof upper cover, and the accommodating cavity is surrounded by the splash-proof upper cover and the first side wall, the second side wall, the first flange and the second flange.

5. The anti-splash device for the wiring harness connector of the vehicle controller according to claim 4 is characterized in that: The first side wall is located between the two first flanges arranged at the two ends of the splash-proof upper cover, and the two ends of the first side wall are respectively connected to the two first flanges.

6. The anti-splash device for the wiring harness connector of the vehicle controller according to claim 4 is characterized in that: The second side wall is located between the two second flanges arranged at the two ends of the splash-proof upper cover, and the two ends of the second side wall are respectively connected to the two second flanges.

7. The anti-splash device for the wiring harness connector of the vehicle controller according to claim 4 is characterized by: A threading tube is arranged on the first flange, and the threading hole is arranged on the threading tube.

8. A vehicle, characterized in that: The invention comprises a splash-proof device for a wiring harness connector of a vehicle controller as described in any one of claims 1 to 7.

Citation Information

Patent Citations

  • Motor connector waterproof device and motor connector device

    CN219833152U