Warping machine with anti-static function for yarn printing and dyeing

By adopting an adjustable spray disk and multiple spray heads in the yarn warping machine, the problem of insufficient static electricity and water mist vaporization during the yarn warping process is solved, and more efficient yarn warping and Printing and dyeing process.

CN222349230UActive Publication Date: 2025-01-14WUHU FUCHUN DYEING & WEAVING
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Patent Information

Application Number
CN202420261444.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-02
Publication Date
2025-01-14
Estimated Expiration
2034-02-02

AI Technical Summary

Technical Problem

During the warping process, the existing yarn warping machines caused static electricity due to friction between the yarn and the non-metal workpiece, resulting in broken heads or flying flowers, and the nozzle height is fixed, resulting in insufficient vaporization of the water mist, which affects the dyeing accuracy and increases the Drying processing steps and working hours.

Method used

A yarn warping machine with anti-static function is designed, using a spray disk with a moving rod, a return spring and multiple spray heads. The coiling roller is driven by the motor to rotate. The spray disk height is adjustable to provide sufficient vaporization space. , and a plurality of spray heads are provided on the spray tray to expand the humidification area and increase the contact area between the yarn and the humid air.

Benefits of technology

It effectively reduces the yarn electrostatic phenomenon, avoids yarn wetting, simplifies the subsequent printing and dyeing process, improves the processing quality, reduces the drying processing time, and expands the area for removing static electricity.

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Abstract

The utility model relates to the technical field of yarn processing, discloses a warping machine with an anti-static function for yarn printing and dyeing, and solves the problem that yarns are easily wetted by a spraying head in the existing yarn warping process. Through the moving rod, the reset spring, the pull rope and the spraying disc, when the motor in the driving mechanism drives the winding roller to wind yarn, the winding wheel starts to rotate and starts to pay off, the pull rope is gradually lengthened, the upper end of the pull rope is connected with the check block, and the reset spring gradually drives the moving rod to move upwards along the track; the movable rods on the two sides move upwards at the same time, so that the straight grooves drive the spraying disc to be lifted, the distance between the spraying heads on the spraying disc and the yarn outside the winding roller is changed, enough vaporization space is provided, the yarn is prevented from being wetted, the multiple spraying heads are arranged on the spraying disc, the humidification area is enlarged, more yarn makes contact with damp air, and the humidification effect is improved. And the anti-static effect is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of yarn processing, in particular to a warping machine for yarn printing and dyeing with an anti-static function. Background Art

[0002] Before printing and dyeing, the yarn needs to be warped to ensure that the yarns on the bobbin are parallel to each other and have uniform tension, so as to facilitate subsequent uniform dyeing of the yarn. The yarn warping machine mainly draws a certain number of yarns from the bobbin at the same time, then arranges them on a warp beam of fixed size, and then winds them to complete the warping of the yarn. Due to the large friction between the yarn and the non-metallic workpiece during the warping process and the high overall speed, the yarn will generate a large amount of static electricity during the warping process, which is easy to cause the yarn to break or fly. After searching, the existing Chinese patent publication number is :CN214218972U, provides a warping machine for reducing yarn static electricity, relates to the field of textile equipment, and is intended to solve the problem that when the warping machine is warping the yarn, the yarns rub against each other and the yarns rub against the machine, which causes static electricity to easily occur. The warping machine comprises a body, on which a humidifying component is arranged, the humidifying component comprises a supporting frame, a water spray tank, a water pump and a nozzle, the water spray tank is connected to the supporting frame, the water pump housing is connected to the supporting frame, the water inlet pipe of the water pump is connected to the water spray tank, and the water outlet pipe of the water pump is connected to the nozzle. The present application has the effect of reducing the static electricity phenomenon of yarn during the warping process; although the above patent can reduce the static electricity phenomenon of yarn during the warping process, the above yarn warping machine still has the following problems: the height of the nozzle in the above yarn warping machine is always fixed, but the diameter of the winding roller will continue to increase during the continuous winding process, so that the yarn gradually approaches the nozzle, and the water mist sprayed from the nozzle cannot fully exchange heat and moisture with the air, so that the water mist is not fully vaporized and easily wets the yarn. The wet yarn is easy to have inaccurate color during subsequent printing and dyeing, affecting the processing quality. It needs to be dried first, which increases the work steps and delays a long time. In addition, the range of action of a single nozzle is small, and the effective area cannot be expanded, which reduces the quality of static electricity removal.

[0003] Aiming at the above problems, an innovative design is carried out on the basis of the original yarn warping machine. Utility Model Content

[0004] The utility model aims to provide a warping machine for yarn printing and dyeing with an anti-static function. The device is adopted to work, thereby solving the problem that the spray head is easy to wet the yarn during the existing yarn warping process.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a warping machine for yarn printing and dyeing with anti-static function, comprising an equipment main body, a warping mechanism for yarn warping is arranged on the upper end of the equipment main body, and a winding roller for recovering yarn is arranged on the right side of the warping mechanism, and a driving mechanism is installed on one side of the winding roller, a humidifying mechanism is arranged on the upper end of the winding roller, and an adjusting mechanism is arranged on the bottom of the humidifying mechanism, a motor is arranged inside the driving mechanism, the humidifying mechanism comprises a spray disc arranged on the upper end of the winding roller, and a bellows is connected to the upper end of the spray disc, and a water pump is connected to the upper end of the bellows, and a water tank is connected to the upper end of the water pump; the adjusting mechanism comprises a winding wheel arranged on the outer side of the motor output shaft, and a pull rope is wound around the outer side of the winding wheel, and a block is connected to the other side of the pull rope, a moving rod is connected to one side of the block, and a reset spring is connected to the upper end of the moving rod, and the other end of the reset spring is connected to a support plate.

[0006] Furthermore, a winding roller is installed on one side of the device body, and one end of the winding roller is installed on the outside of the output shaft of the motor, and the other side of the winding roller is installed on the outside of the rotating shaft on one side of the device body.

[0007] Furthermore, a winding wheel is also provided on the outer side of the rotating shaft on one side of the device body, and the winding wheel does not contact with the winding roller, and the winding wheel is in a line-releasing state when the winding roller is winding.

[0008] Furthermore, the support plate is provided with a track for the moving rod to slide up and down, and blocks are fixed on both sides of the moving rod, the width of the block is greater than the width of the track, and the reset spring is in an elongated state in the initial state.

[0009] Furthermore, a diffusion mechanism is connected to the outside of the block, and the diffusion mechanism includes a straight groove connected between the two blocks, and an electric cylinder is arranged inside the straight groove, and a ring is connected to the right side of the electric cylinder, and a spray disk is movably connected inside the ring.

[0010] Furthermore, two groups of humidification mechanisms are arranged at the upper end of the straight groove, and a sleeve ring is arranged outside the spray disc in each group of humidification mechanisms, and an electric cylinder is connected to the outer side of each sleeve ring.

[0011] Furthermore, a gear is provided at the upper end of the ring, and a rack is meshed on the outside of the gear, and the rack is fixed at the upper end of the straight groove. The internal channel width of the straight groove is consistent with the diameter of the connecting pipe of the spray disk, and the length of the straight groove is consistent with the length of the rack. When the two electric cylinders are extended to the maximum, the two gears will not contact each other.

[0012] Furthermore, the diameter of the gear is smaller than that of the spray disc, and the connecting pipe of the spray disc passes through the gear and is movably connected to the bellows, and a plurality of spray heads are arranged at the bottom of the spray disc, and the two water tanks are fixed on the upper end of the support plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model proposes a warping machine for yarn printing and dyeing with anti-static function. In the existing yarn warping process, the spray head is easy to wet the yarn; while the utility model uses a moving rod, a reset spring, a pull rope and a spray disk. When the motor inside the driving mechanism drives the winding roller to wind the yarn, the winding wheel starts to rotate, the winding wheel starts to unwind, the pull rope is gradually lengthened, and the upper end of the pull rope is connected to a block. The force of the reset spring being stretched gradually decreases, and the reset spring gradually drives the moving rod to move upward along the track. The moving rods on both sides move upward at the same time, driving the two blocks to move upward, so that the straight groove drives the spray disk to rise, thereby changing the distance between the nozzle on the spray disk and the yarn outside the winding roller, and can continuously adjust the height of the spray disk as the diameter of the winding roller changes, providing sufficient vaporization space, avoiding yarn wetting, and reducing unnecessary operations. Secondly, a plurality of spray heads are arranged on the spray disk to expand the humidification area, so that more yarn is in contact with humid air, and better anti-static. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0015] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 ;

[0016] Figure 3 This is a schematic diagram of the winding roller structure of the utility model;

[0017] Figure 4 It is a schematic diagram of the adjustment mechanism of the utility model;

[0018] Figure 5 This is a schematic diagram of the humidification mechanism structure of the utility model;

[0019] Figure 6 This is a schematic diagram of the diffusion mechanism structure of the utility model;

[0020] Figure 7 For the utility model Figure 6 Enlarged structural diagram at A in the middle.

[0021] In the figure: 1. Equipment body; 2. Warping mechanism; 3. Winding roller; 4. Driving mechanism; 5. Support plate; 6. Adjusting mechanism; 61. Winding wheel; 62. Pull rope; 63. Block; 64. Moving rod; 65. Return spring; 7. Diffusion mechanism; 71. Straight groove; 72. Electric cylinder; 73. Ring; 74. Gear; 75. Rack; 8. Humidification mechanism; 81. Water tank; 82. Water pump; 83. Bellows; 84. Spray disc. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.

[0024] Combination Figure 1-Figure 3 A warping machine for yarn printing and dyeing with anti-static function, comprising a device body 1, a warping mechanism 2 for yarn warping is arranged at the upper end of the device body 1, and a winding roller 3 for recovering yarn is arranged on the right side of the warping mechanism 2, and a driving mechanism 4 is installed on one side of the winding roller 3, a humidifying mechanism 8 is arranged at the upper end of the winding roller 3, and an adjusting mechanism 6 is arranged at the bottom of the humidifying mechanism 8, a motor is arranged inside the driving mechanism 4, and the humidifying mechanism 8 includes a spray disc 8 arranged at the upper end of the winding roller 3 4, and the upper end of the spray disc 84 is connected to a bellows 83, and the upper end of the bellows 83 is connected to a water pump 82, and the upper end of the water pump 82 is connected to a water tank 81; the adjustment mechanism 6 includes a winding wheel 61 arranged on the outer side of the motor output shaft, and a pull rope 62 is wound around the outer side of the winding wheel 61, and a stopper 63 is connected to the other side of the pull rope 62, and a moving rod 64 is connected to one side of the stopper 63, and a return spring 65 is connected to the upper end of the moving rod 64, and the other end of the return spring 65 is connected to the support plate 5.

[0025] The utility model is further described below in conjunction with embodiments. Example

[0026] See also Figure 4 and Figure 5 A winding roller 3 is installed on one side of the equipment body 1, and one end of the winding roller 3 is installed on the outside of the output shaft of the motor, and the other side of the winding roller 3 is installed on the outside of the rotating shaft on one side of the equipment body 1, so that the winding roller 3 can be driven to rotate when the motor is started.

[0027] A winding wheel 61 is also provided on the outside of the rotating shaft on one side of the equipment body 1, and the winding wheel 61 does not contact the winding roller 3, and when the winding roller 3 is winding, the winding wheel 61 is in a line-releasing state, and the pull rope 62 can be gradually lengthened while winding.

[0028] The support plate 5 is provided with a track for the moving rod 64 to slide up and down, and blocks 63 are fixed on both sides of the moving rod 64. The width of the block 63 is greater than the width of the track. The return spring 65 is in an elongated state in the initial state, so that the moving rod 64 moves within the track to avoid leaving the track.

[0029] A diffusion mechanism 7 is connected to the outside of the block 63, and the diffusion mechanism 7 includes a straight groove 71 connected between the two block blocks 63, and an electric cylinder 72 is arranged inside the straight groove 71, and a ring 73 is connected to the right side of the electric cylinder 72, and a spray disk 84 is movably connected inside the ring 73 to facilitate the horizontal movement of the spray disk 84.

[0030] Specifically, when the motor inside the driving mechanism 4 drives the winding roller 3 to wind the yarn, the winding wheel 61 starts to rotate, the winding wheel 61 starts to unwind the yarn, the pull rope 62 is gradually lengthened, and the upper end of the pull rope 62 is connected to the block 63. The force of the stretching of the return spring 65 is gradually reduced, and the return spring 65 gradually drives the moving rod 64 to move upward along the track. The moving rods 64 on both sides move upward at the same time, driving the two blocks 63 to move upward, so that the straight groove 71 drives the spray disk 84 to rise, thereby changing the distance between the nozzle on the spray disk 84 and the yarn outside the winding roller 3, and can continuously adjust the height of the spray disk 84 as the diameter of the winding roller 3 changes, providing sufficient vaporization space, avoiding yarn wetting, and reducing unnecessary operations. Example

[0031] See also Figure 6 and Figure 7 Two groups of humidifying mechanisms 8 are arranged at the upper end of the straight groove 71, and a collar 73 is arranged outside the spray disc 84 in each group of humidifying mechanisms 8, and an electric cylinder 72 is connected to the outer side of each collar 73, so that the two spray discs 84 can move relatively at the same time, shortening the working time.

[0032] A gear 74 is provided at the upper end of the collar 73, and a rack 75 is meshed on the outer side of the gear 74, and the rack 75 is fixed to the upper end of the straight groove 71. The internal channel width of the straight groove 71 is consistent with the diameter of the connecting pipe of the spray disc 84, and the length of the straight groove 71 is consistent with the length of the rack 75. When the two electric cylinders 72 are extended to the maximum, the two gears 74 will not contact each other, and the gears 74 can rotate when moving.

[0033] The diameter of the gear 74 is smaller than the diameter of the spray disc 84, and the connecting pipe of the spray disc 84 passes through the gear 74 and is movably connected to the bellows 83, and a plurality of spray heads are arranged at the bottom of the spray disc 84, and two water tanks 81 are fixed to the upper end of the support plate 5 to ensure that the rotation of the spray disc 84 will not be affected by the rotation of the bellows 83, and the bellows 83 will not rotate with it.

[0034] Specifically, during the movement of the spray disk 84, the two electric cylinders 72 are started, and the electric cylinder 72 uses the ring 73 to drive the two spray disks 84 to move downward, so that the spray disk 84 can humidify the entire winding roller 3, and the upper end of the spray disk 84 is connected to a gear 74, and the gear 74 follows the horizontal movement. The gear 74 and the rack 75 are meshed with each other, so that the gear 74 drives the rotation, and the gear 74 drives the spray disk 84 to rotate. The water mist sprayed from the spray disk 84 will generate centrifugal force, so that it flies out of a fixed range, so that the water mist contacts with more air, so that there is more vaporization space, so that the humidification area is expanded, so that more yarn contacts with humid air, and static electricity is better prevented.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A warping machine for yarn printing and dyeing with anti-static function, comprising a device body (1), characterized in that: A warping mechanism (2) for warping yarn is arranged at the upper end of the device body (1), and a winding roller (3) for recovering yarn is arranged on the right side of the warping mechanism (2), and a driving mechanism (4) is installed on one side of the winding roller (3), a humidifying mechanism (8) is arranged at the upper end of the winding roller (3), and an adjusting mechanism (6) is arranged at the bottom of the humidifying mechanism (8), a motor is arranged inside the driving mechanism (4), and the humidifying mechanism (8) includes a spray disc (84) arranged at the upper end of the winding roller (3), and the upper end of the spray disc (84) is connected to a wave The bellows (83) is provided with a water pump (82) at its upper end, and a water tank (81) at its upper end. The regulating mechanism (6) comprises a winding wheel (61) arranged outside the motor output shaft, a pull rope (62) is wound around the outside of the winding wheel (61), and a stopper (63) is connected to the other side of the pull rope (62), one side of the stopper (63) is connected to a moving rod (64), and a return spring (65) is connected to the upper end of the moving rod (64), and the other end of the return spring (65) is connected to a support plate (5).

2. The warping machine for yarn printing and dyeing with antistatic function according to claim 1, characterized in that: A winding roller (3) is installed on one side of the device body (1), one end of the winding roller (3) is installed on the outside of the output shaft of the motor, and the other side of the winding roller (3) is installed on the outside of the rotating shaft on one side of the device body (1).

3. The warping machine for yarn printing and dyeing with antistatic function according to claim 1, characterized in that: A winding wheel (61) is also provided on the outside of the rotating shaft on one side of the device body (1), and the winding wheel (61) does not contact the winding roller (3), and the winding wheel (61) is in a wire-releasing state when the winding roller (3) is winding.

4. The warping machine for yarn printing and dyeing with antistatic function according to claim 1, characterized in that: The support plate (5) is provided with a track for the moving rod (64) to slide up and down, and blocks (63) are fixed on both sides of the moving rod (64), the width of the blocks (63) is greater than the width of the track, and the return spring (65) is in an elongated state in the initial state.

5. The warping machine for yarn printing and dyeing with antistatic function according to claim 4, characterized in that: The outside of the stopper (63) is connected to a diffusion mechanism (7), and the diffusion mechanism (7) includes a straight groove (71) connected between the two stoppers (63), an electric cylinder (72) is arranged inside the straight groove (71), and a sleeve ring (73) is connected to the right side of the electric cylinder (72), and a spray disc (84) is movably connected inside the sleeve ring (73).

6. The warping machine for yarn printing and dyeing with antistatic function according to claim 5, characterized in that: Two groups of humidifying mechanisms (8) are arranged at the upper end of the straight groove (71), and a sleeve ring (73) is arranged outside the spray disc (84) in each group of humidifying mechanisms (8), and an electric cylinder (72) is connected to the outer side of each sleeve ring (73).

7. The warping machine for yarn printing and dyeing with antistatic function according to claim 6, characterized in that: A gear (74) is provided at the upper end of the collar (73), and a rack (75) is meshed on the outer side of the gear (74), and the rack (75) is fixed to the upper end of the straight groove (71). The width of the internal channel of the straight groove (71) is consistent with the diameter of the connecting pipe of the spray disc (84), and the length of the straight groove (71) is consistent with the length of the rack (75). When the two electric cylinders (72) are extended to the maximum, the two gears (74) will not contact each other.

8. The warping machine for yarn printing and dyeing with antistatic function according to claim 7, characterized in that: The diameter of the gear (74) is smaller than the diameter of the spray disc (84), and the connecting pipe of the spray disc (84) passes through the gear (74) and is movably connected to the bellows (83), and a plurality of spray heads are arranged at the bottom of the spray disc (84), and the two water tanks (81) are fixed to the upper end of the support plate (5).

Citation Information

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