Beating-up system and water and air jet loom

By setting the motor on the gear box of the water jet loom directly drives the wefting shaft and independently adjusting the rotation speed of the opening shaft and the elbow shaft, the problem of fixed wefting force and dynamics is solved, and water spraying is achieved The stepless variable and high speed of air jet looms improves application range and loom efficiency.

CN222349251UActive Publication Date: 2025-01-14ZHEJIANG SANYOU TEXTILE MASCH TECH CO LTD
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Patent Information

Application Number
CN202420972559.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-14
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The weft force and weft stroke of existing water jet air jet looms are fixed and cannot be adjusted, resulting in a narrow application range. When replacing different fabric varieties, you need to disassemble the gear box and replace the connecting rod and crankshaft, which is time-consuming and labor-intensive, and is easy to cause Transmission failure.

Method used

Set the motor to directly drive the weft shaft to rotate on the gear box, remove the connecting rod and crankshaft, adjust the weft force and weft motion by controlling the motor rotation, and set the motor drive opening shaft and truncated wire shaft on the gear box to independently adjust Its rotation speed realizes the stepless variable and high rotation speed of the wefting system and loom.

Benefits of technology

Realize stepless variable weft force and weft stroke, expand the application range of water jet weft loom, improve the efficiency of the loom, reduce the load of the main motor, simplify maintenance, and improve automation and intelligence. degree.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a beating-up system and a water jet air jet loom, the beating-up system comprises a gear box and a beating-up shaft arranged on the gear box, the gear box is provided with a first motor, and the first motor is in transmission connection with the beating-up shaft. The beating-up device has the advantages that the first motor is arranged on the gear box to directly drive the beating-up shaft to rotate, a connecting rod and a crankshaft are omitted, a driving shaft is not used for driving the beating-up shaft, and the beating-up force and the beating-up stroke of the beating-up shaft are adjusted by controlling the first motor to rotate; therefore, the requirements of different beating-up forces and beating-up strokes of different fabric varieties are met, stepless variability of the beating-up forces and beating-up strokes of the beating-up system is achieved, the application range of the water-jet and air-jet loom is greatly widened, the rotating speed of the first motor is convenient, accurate and rapid to control, the beating-up forces and beating-up strokes of the beating-up shaft can be accurately adjusted, the adjusting precision is high, and the service life of the water-jet and air-jet loom is prolonged. And the automation degree and the intelligence degree are high.
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Description

Technical Field

[0001] The utility model relates to the field of textile machinery, in particular to a beating-up system and a water-jet and air-jet loom. Background Art

[0002] At present, the water jet looms on the market are driven by a main motor or an electric spindle to drive the driving shaft to rotate and drive the various shaft systems in the water jet loom to rotate. For example, the gear box of the water jet loom is provided with a connecting rod and a crankshaft that transmit and connect the weft beating shaft and the driving shaft. The weft beating shaft is driven to swing by the connecting rod and the crankshaft to realize the weft beating operation. The swing speed (that is, the weft beating force) and the swing angle (that is, the weft beating stroke) of the weft beating shaft are fixed. Different fabric types require different weft beating forces and weft beating strokes. Therefore, the application range of water jet looms is relatively narrow. Although the weft beating force and the weft beating stroke can be changed by changing the eccentric distance between the connecting rod and the crankshaft, this requires disassembling the gear box to replace the connecting rod and the crankshaft, which is troublesome, time-consuming and labor-intensive, and will affect the close cooperation relationship of other transmission mechanisms in the gear box, which is easy to cause transmission failure. At the same time, it is too troublesome to disassemble the gear box and replace the connecting rod and crankshaft every time a fabric type is changed.

[0003] The gear box of the water jet loom is also equipped with a gear transmission assembly that connects the opening shaft, ear wire shaft and drive shaft. A main motor or electric spindle drives the drive shaft to rotate to drive the weft shaft, opening shaft and ear wire shaft. The main motor or electric spindle has a large driving load and a low speed. The maximum speed of the loom is only about 1000 rpm, and it is difficult to improve the overall weaving efficiency. Summary of the invention

[0004] The main purpose of the utility model is to provide a beating-up system and a water jet and air jet loom, aiming to solve the problem that the beating-up force and the beating-up stroke of the beating-up system of the existing water jet and air jet loom are fixed and cannot be adjusted.

[0005] In order to solve the above problems, the utility model proposes a beating system, including a gear box and a beating shaft arranged on the gear box, the gear box is provided with a motor 1, and the motor 1 is transmission-connected with the beating shaft.

[0006] In addition, the utility model also proposes a water jet air jet loom, including the aforementioned weft beating system, and the gear box is also provided with an opening shaft and an ear wire shaft.

[0007] In one embodiment, a second motor is provided on the gear box, and the second motor is transmission-connected to the open shaft.

[0008] In one embodiment, the gear box is provided with a motor three, and the motor three is drivingly connected to the ear wire shaft.

[0009] Beneficial effects: The technical solution of the utility model directly drives the beating-up shaft to rotate by arranging a motor on the gear box, removing the connecting rod and the crankshaft, and not using a driving shaft to drive the beating-up shaft. The beating-up force and beating-up stroke of the beating-up shaft are adjusted by controlling the rotation of the motor, thereby meeting the requirements of different beating-up forces and beating-up strokes of different fabric varieties, realizing stepless variable beating-up force and beating-up stroke of the beating-up system, greatly increasing the application scope of the water jet loom, and the speed control of the motor is convenient, accurate and rapid, and can accurately adjust the beating-up force and beating-up stroke of the beating-up shaft, with high adjustment accuracy, and high automation and intelligence.

[0010] The technical solution of the utility model is to arrange motor 2 and motor 3 on the gear box to respectively drive the opening shaft and the ear wire shaft to rotate, and do not use a gear transmission component to drive the opening shaft and the ear wire shaft to rotate. In this way, the rotation speed of the opening shaft and the ear wire shaft can be adjusted independently, so as to achieve high rotation speed and significantly improve the efficiency of the loom. At the same time, the driving load of the main motor or the electric spindle is also greatly reduced. By controlling the transmission ratio of motor 1, motor 2 and motor 3, the coordinated rotation of the weft shaft, the opening shaft and the ear wire shaft is achieved. In this way, the rotation speed of the water jet loom can reach 1500-2000 revolutions, which greatly improves the production efficiency of the loom, reduces the use of wearing parts such as gears, bearings, connecting rods and crankshafts, and facilitates maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Figure 1 This is a schematic diagram of the structure of the utility model water jet air jet loom Figure 1 ;

[0013] Figure 2 This is a schematic diagram of the structure of the utility model water jet air jet loom Figure 2 ;

[0014] Figure 3 This is a schematic diagram of the structure of the utility model water jet air jet loom Figure 3 .

[0015] The following are the descriptions of the reference numerals:

[0016] 1. Gear box; 2. Beating shaft; 3. Opening shaft; 4. Ear wire shaft; 5. Driving shaft; 6. Motor 1; 7. Motor 2; 8. Motor 3. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0019] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0021] The utility model proposes a weft beating system, which directly drives the beating shaft 2 to rotate by arranging a motor 6 on a gear box 1, removes a connecting rod and a crankshaft, and does not use a driving shaft 5 to drive the beating shaft 2. The beating force and the beating stroke of the beating shaft 2 are adjusted by controlling the rotation of the motor 6, so as to meet the requirements of different beating forces and beating strokes of different fabric types, realize the stepless change of the beating force and the beating stroke of the beating system, greatly increase the application scope of the water jet and air jet loom, and the speed control of the motor 6 is convenient, accurate and rapid, and can accurately adjust the beating force and the beating stroke of the beating shaft 2, with high adjustment accuracy and high automation and intelligence.

[0022] Specifically, in an embodiment of the utility model, as Figure 1-Figure 3 As shown, the beating system includes a gear box 1 and a beating shaft 2 arranged on the gear box 1. The gear box 1 has a pair of beating shafts 2 that are symmetrically and spaced apart at both ends of the beating shaft 2. The beating shaft 2 is rotationally connected to the gear box 1.

[0023] In this embodiment, if Figure 1-Figure 3 As shown, the gear box 1 is provided with a motor 6, and the motor 6 is transmission-connected with the beating-up shaft 2. The beating-up shaft 2 is directly driven to rotate by the motor 6, and the current conventional transmission form of driving the beating-up shaft 2 to rotate by the drive shaft 5 is not adopted. The connecting rod, the crankshaft and other wearing parts are removed, and the maintenance is convenient. The beating-up force and the beating-up stroke of the beating-up shaft 2 are adjusted by controlling the rotation of the motor 6, so as to meet the requirements of different beating-up forces and beating-up strokes of different fabric types, and the beating-up force and the beating-up stroke of the beating-up system are realized. The application scope of the water jet and air jet loom is greatly increased. The speed control of the motor 6 is convenient, accurate and rapid, and the beating-up force and the beating-up stroke of the beating-up shaft 2 can be accurately adjusted, the adjustment accuracy is high, and the degree of automation and intelligence is high.

[0024] In addition, if Figure 1-Figure 3 As shown, the utility model also proposes a water jet air jet loom, including the aforementioned weft beating system, and the gear box 1 is also provided with an opening shaft 3 and an ear wire shaft 4, and the opening shaft 3 and the ear wire shaft 4 are both rotatably connected to the gear box 1.

[0025] In this embodiment, if Figure 1-Figure 3As shown, the gear box 1 is provided with a motor 2 7, and the motor 2 7 is transmission-connected with the opening shaft 3. Further, the gear box 1 is provided with a motor 3 8, and the motor 3 8 is transmission-connected with the ear wire shaft 4. By arranging motors 2 7 and 3 8 on the gear box 1 to respectively drive the opening shaft 3 and the ear wire shaft 4 to rotate, the conventional transmission mode of using a gear transmission component to drive the opening shaft 3 and the ear wire shaft 4 to rotate is not used. In this way, the rotation speed of the opening shaft 3 and the ear wire shaft 4 can be adjusted independently, thereby achieving a high rotation speed, significantly improving the efficiency of the loom. At the same time, the driving load of the main motor or the electric spindle is also greatly reduced. By controlling the transmission ratio of motor 1 6, motor 2 7, and motor 3 8, the coordinated rotation of the weft shaft 2, the opening shaft 3, and the ear wire shaft 4 is achieved. In this way, the rotation speed of the water jet loom can reach 1500-2000 rpm, which greatly improves the production efficiency of the loom, reduces the use of wearing parts such as gears, bearings, connecting rods and crankshafts, and facilitates maintenance.

[0026] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the patent protection scope of the utility model.

Claims

1. A beating-up system, comprising a gear box and a beating-up shaft arranged on the gear box, characterized in that: The gear box is provided with a motor 1, and the motor 1 is transmission-connected with the beating shaft.

2. A water jet loom, characterized in that: Including the beating-up system of claim 1, the gear box is also provided with an opening shaft and an ear wire shaft.

3. The water jet loom according to claim 2, characterized in that: The gear box is provided with a second motor, and the second motor is transmission-connected with the open shaft.

4. The water jet loom according to claim 2, characterized in that: The gear box is provided with a motor three, and the motor three is transmission-connected with the ear wire shaft.