Uniformly-heated powder drying device for color master batch processing

By introducing disturbed drying structure and automatic scraping structure into the powder drying device, combined with the design of high-temperature gas and air guide tank, the problem of incomplete moisture removal of powder is solved, and uniform drying and efficient powder is achieved The treatment avoids oxidation and fade and simplifies the process flow.

CN222352808UActive Publication Date: 2025-01-14XIMEISHI NEW MATERIAL TECH (CHANGZHOU) CO LTD
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Patent Information

Application Number
CN202323388399.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-13
Publication Date
2025-01-14
Estimated Expiration
2033-12-13

AI Technical Summary

Technical Problem

During the masterbatch processing, the moisture in the powder is not completely removed, resulting in insufficient drying effect. In addition, traditional drying boxes may lead to excessive local temperature, affecting the oxidation and fading of the powder and affecting production.

Method used

A powder drying device containing disturbed drying structure, automatic scraping structure and drainage structure was designed. The powder is driven to roll with high temperature gas and uniformly drying through the air guide tank and air outlet holes. At the same time, it is temporarily stored in the water storage tank and Exhaust the water from the flow.

Benefits of technology

The uniform heat-drying of the powder is achieved, which avoids excessive local temperature, ensures the adequacy of the drying effect, prevents oxidation and fading, and simplifies the process flow.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of color master batch processing, in particular to a uniformly-heated powder drying device for color master batch processing. The drying device comprises a drying device shell, an upper cover is movably arranged on the top of the drying device shell, a disturbance drying structure is arranged in the drying device shell, a drainage structure is arranged at the bottom of the drying device shell, and an automatic scraping structure is arranged on the upper cover. According to the device, high-temperature gas is used for drying, meanwhile, kinetic energy of the gas is used for driving powder to roll over, and the structure is simple and efficient; according to the device, water flowing down in the drying process can be temporarily stored through the water storage bin, and the water can be simply discharged after drying is completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch processing, in particular to a powder drying device for masterbatch processing with uniform heating. Background Art

[0002] Masterbatches, also known as color masterbatches or pigment particles, are tiny particles used to color or dye plastics and other materials. They are usually composed of pigments, carrier resins and auxiliary additives. The main function of masterbatches is to introduce color, color effects or specific performance characteristics into plastics, rubbers, coatings and other materials to meet the needs of different industries and applications. The preparation of masterbatches usually involves dispersing the pigment or colorant in an appropriate carrier to form tiny particles that are easy to disperse evenly in the material.

[0003] Color powder is one of the raw materials required for preparing masterbatch. This powder usually includes pigment or colorant particles and particles for carrier resin, which are mixed, dispersed and processed to form colorful or functional masterbatch. The powder used for masterbatch processing can include different types of pigments or colorants to achieve specific color effects or performance improvements.

[0004] However, due to the influence of environmental humidity and differences in processing techniques during the processing, the color powder is likely to contain a high amount of moisture. If it is not removed in time, it will easily affect the subsequent production of the product. The use of a drying box can easily cause the local temperature of the powder to be too high, resulting in insufficient final drying effect. At the same time, excessively high temperatures may cause local oxidation and fading of the powder, affecting subsequent production. Utility Model Content

[0005] The purpose of the utility model is to provide a powder drying device for masterbatch processing with a reasonable design and uniform heating in view of the defects and shortcomings of the prior art, which can solve the above defects.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: it comprises a drying device shell, an upper cover is movably provided on the top of the drying device shell, a disturbance drying structure is provided inside the drying device shell, a drainage structure is provided at the bottom of the drying device shell, and an automatic scraping structure is provided on the upper cover.

[0007] Preferably, the disturbance drying structure includes a blower arranged on one side of the drying device shell, the air outlet end of the blower is connected to an air outlet pipe, the other end of the air outlet pipe penetrates the side wall of the drying device shell and is obliquely arranged, and a plurality of heating wires are arranged in one end of the air outlet pipe located in the drying device shell; an air guide groove is opened on the inner wall of the drying device shell, and the air guide groove is a spiral groove, and a plurality of air outlet holes are opened on the upper cover, and the diameter of the air outlet holes is smaller than the diameter of the powder particles.

[0008] Preferably, the automatic scraping structure includes a motor arranged on the upper cover, the output end of the motor passes through the upper cover and is connected to a rotating shaft, and a plurality of scrapers are equally installed around the rotating shaft.

[0009] Preferably, the drainage structure includes a water storage bin opened at the bottom of the drying device shell, and a plurality of drainage holes are opened on the top wall of the water storage bin, and the diameter of the drainage holes is smaller than the diameter of the powder particles; a drainage pipe is provided on one side of the water storage bin, and a manual valve is provided on the drainage pipe.

[0010] Preferably, a plurality of buckles are provided at the mounting position of the upper cover and the drying device housing.

[0011] Preferably, a sealing ring is provided on the inner side of the upper cover.

[0012] After adopting the above structure, the beneficial effects of the utility model are:

[0013] 1. This device uses high-temperature gas for drying and uses the kinetic energy of the gas to drive the powder to tumble. It has a simple and efficient structure.

[0014] 2. This device uses a water storage tank to temporarily store the water flowing down during the drying process, and can simply discharge it after the drying is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the external structure diagram of the utility model;

[0016] Figure 2 It is the internal structure diagram of the utility model;

[0017] Figure 3 It is a cross-sectional view of the structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the blower connection structure in the utility model.

[0019] Description of reference numerals:

[0020] 1. Drying device housing; 2. Upper cover; 3. Buckle; 4. Air outlet; 5. Motor; 6. Blower; 7. Drain pipe; 8. Manual valve; 9. Air guide slot; 10. Air outlet pipe; 11. Rotating shaft; 12. Scraper; 13. Drain hole; 14. Water storage tank; 15. Heating wire. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 3 As shown, it comprises a drying device shell 1, a top cover 2 is movably provided on the top of the drying device shell 1, a disturbance drying structure is provided inside the drying device shell 1, a drainage structure is provided at the bottom of the drying device shell 1, and an automatic scraping structure is provided on the top cover 2.

[0023] See also Figure 1-Figure 4 As shown, the disturbance drying structure includes a blower 6 arranged on one side of the drying device shell 1, the air outlet end of the blower 6 is connected to an air outlet pipe 10, the other end of the air outlet pipe 10 penetrates the side wall of the drying device shell 1 and is obliquely arranged, and the air outlet pipe 10 is located in the drying device shell 1. One end is provided with a plurality of electric heating wires 15; an air guide groove 9 is opened on the inner wall of the drying device shell 1, and the air guide groove 9 is a spiral groove, and a plurality of air outlet holes 4 are opened on the upper cover 2, and the diameter of the air outlet hole 4 is smaller than the diameter of the powder particles.

[0024] As an optimization scheme of the utility model, gas is blown out by the blower 6, and then the air outlet pipe 10 sends the gas into the drying device shell 1. In this process, the electric heating wire 15 heats the air, and then the blown air spirals and rises along the air guide groove 9, while driving the powder to rise. When the powder flies to the middle of the drying device shell 1, it falls back to the bottom due to gravity, thereby maintaining the circulation and flipping of the powder. At the same time, the high-temperature gas evaporates the moisture in the powder and takes it away, and discharges it from the air outlet 4.

[0025] See also Figure 1-Figure 4 As shown, the automatic scraping structure includes a motor 5 arranged on the upper cover 2, the output end of the motor 5 passes through the upper cover 2 and is connected to a rotating shaft 11, and a plurality of scrapers 12 are equally installed around the rotating shaft 11.

[0026] As an optimization solution of the utility model, the motor 5 can drive the rotating shaft 11 to rotate, and then drive the scraper 12 to rotate, so as to scrape off the powder attached to the upper cover 2 to prevent it from blocking the air outlet 4.

[0027] See also Figure 1-Figure 4 As shown, the drainage structure includes a water storage bin 14 opened at the bottom of the drying device shell 1, and a plurality of drainage holes 13 are opened on the top wall of the water storage bin 14, and the diameter of the drainage holes 13 is smaller than the diameter of the powder particles; a drainage pipe 7 is provided on one side of the water storage bin 14, and a manual valve 8 is provided on the drainage pipe 7.

[0028] As an optimization solution of the utility model, water droplets in the powder fall into the water storage bin 14 through the drainage hole 13. At the same time, closing the manual valve 8 during the drying process can keep the air pressure inside the water storage bin 14 stable and prevent gas from flowing out of the drainage pipe 7. After the drying is completed, the manual valve 8 can be opened to discharge the water in the water storage bin 14 through the drainage pipe 7.

[0029] See also Figure 1-Figure 4 As shown, a plurality of buckles 3 are provided at the mounting position of the upper cover 2 and the drying device housing 1 ; a sealing ring is provided on the inner side of the upper cover 2 .

[0030] As an optimization solution of the utility model, the buckle 3 can be used to facilitate the removal of the upper cover 2, and the sealing ring can ensure that the installation position of the upper cover 2 remains sealed during the drying process to prevent the powder from leaking out of the installation position.

[0031] The use process of this utility model:

[0032] First, close the manual valve 8, then open the buckle 3, open the upper cover 2, and pour the powder to be dried into it and then lock the upper cover 2, then turn on the blower 6 and the motor 5, and energize the heating wire 15 to start drying;

[0033] After drying is completed, the blower 6 is first turned off, and then the heating wire 15 is powered off, and then a small amount of powder attached to the surface of the upper cover 2 is scraped off by the rotating scraper 12, and then the motor 5 can be turned off, and the upper cover 2 can be opened by the buckle 3 to take out the powder, and at the same time, the manual valve 8 can be opened to discharge the water in the water storage tank 14 through the drain pipe 7.

[0034] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.

Claims

1. A powder drying device for masterbatch processing with uniform heating, comprising a drying device housing (1), wherein an upper cover (2) is movably provided on the top of the drying device housing (1), and characterized in that: A disturbance drying structure is provided in the drying device housing (1), a drainage structure is provided at the bottom of the drying device housing (1), and an automatic scraping structure is provided on the upper cover (2); The disturbance drying structure comprises a blower (6) arranged on one side of a drying device housing (1); an air outlet pipe (10) is arranged at the air outlet end of the blower (6); the other end of the air outlet pipe (10) penetrates through the side wall of the drying device housing (1) and is arranged obliquely; and a plurality of electric heating wires (15) are arranged in one end of the air outlet pipe (10) located inside the drying device housing (1); an air guide groove (9) is opened on the inner wall of the drying device housing (1); the air guide groove (9) is a spiral groove; and a plurality of air outlet holes (4) are opened on the upper cover (2), and the diameter of the air outlet holes (4) is smaller than the diameter of the powder particles.

2. The powder drying device for masterbatch processing with uniform heating according to claim 1, characterized in that: The automatic scraping structure comprises a motor (5) arranged on the upper cover (2), the output end of the motor (5) passes through the upper cover (2) and is connected to a rotating shaft (11), and a plurality of scrapers (12) are equally spaced around the rotating shaft (11).

3. The powder drying device for masterbatch processing with uniform heating according to claim 2, characterized in that: The drainage structure comprises a water storage bin (14) opened at the bottom of the drying device housing (1), a plurality of drainage holes (13) opened on the top wall of the water storage bin (14), and the diameter of the drainage holes (13) is smaller than the diameter of the powder particles; a drainage pipe (7) is provided on one side of the water storage bin (14), and a manual valve (8) is provided on the drainage pipe (7).

4. The powder drying device for masterbatch processing with uniform heating according to claim 3 is characterized in that: A plurality of buckles (3) are provided at the mounting position of the upper cover (2) and the drying device housing (1).

5. The powder drying device for masterbatch processing with uniform heating according to claim 4 is characterized in that: A sealing ring is provided on the inner side of the upper cover (2).