Efficient aluminum bar heating furnace

By designing a high-efficiency aluminum rod heating furnace with multi-heating components and heat recovery systems, the problem of poor flexibility in the prior art is solved, and flexible heating and heat recovery of multiple aluminum rods is achieved, which improves production efficiency and reduces heat loss. .

CN222352916UInactive Publication Date: 2025-01-14DAYE JIAHE ENERGY SAVING EQUIP CO LTD
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Patent Information

Application Number
CN202421204747.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing aluminum rod heating furnaces have poor flexibility when dealing with aluminum rods with different temperature requirements, resulting in a decrease in production efficiency and the inability to process aluminum rods with multiple temperature requirements at the same time.

Method used

A high-efficiency aluminum rod heating furnace is designed, including multiple heating components and a heat recovery system, allowing heating of multiple materials at the same time, and thermal energy recovery and soot filtration through a circulating fan and activated carbon filter.

Benefits of technology

Flexible heating treatment of a variety of aluminum rods is achieved, production efficiency is improved, and heat loss and harmful gas emissions are reduced through heat recovery and flue gas treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an efficient aluminum bar heating furnace which comprises a machine base, a heating device is arranged on the machine base, a heating bin is arranged at the top of the machine base, and a plurality of heating assemblies are arranged in the heating bin. According to the efficient aluminum bar heating furnace, the multiple heating assemblies are arranged in the heating bin, so that a worker controls the heating gun to set the multiple sealing plates to be at different temperatures in the using process of the efficient aluminum bar heating furnace, and therefore the effect of machining multiple materials is achieved. By arranging the heat recovery bin and the flue gas treatment bin, the effect of recovering heat energy of the heating bin can be effectively achieved in the using process of the device, and the situation that heat is exhausted through flue gas in the using process of the device, and consequently heat loss is caused is avoided; and a filter screen is arranged in the flue gas treatment bin, so that the effect of effectively absorbing harmful gas and particulate matters in smoke dust can be achieved in the using process of the flue gas treatment bin.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum rod heating furnaces, in particular to a high-efficiency aluminum rod heating furnace. Background Art

[0002] Aluminum rod heating furnace is a special metal material processing equipment, mainly used for heating aluminum rods and other metal materials to improve their plasticity and machinability, and facilitate subsequent processing. In the metallurgical industry, a heating furnace is a device (industrial furnace) that heats materials or workpieces (usually metals) to rolling and forging temperature. Heating furnaces are used in many industries such as petroleum, chemical industry, metallurgy, machinery, heat treatment, surface treatment, building materials, electronics, materials, light industry, daily chemicals, and pharmaceuticals.

[0003] Existing heating furnaces can only use conventional box-type heating for aluminum bars. In this way, when heating aluminum bars, the furnace body usually has only one heating chamber, which means that only aluminum bars with one temperature requirement can be processed at the same time, which limits the flexibility of the heating furnace. When aluminum bars with different temperature requirements need to be processed, it is necessary to wait for the current task to be completed and adjust the temperature, which may lead to a decrease in production efficiency. Therefore, an efficient aluminum bar heating furnace is proposed to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a high-efficiency aluminum rod heating furnace, which has the advantages of being able to heat different materials at the same time, and solves the problem of poor flexibility in use of traditional devices.

[0005] To achieve the above object, the utility model provides the following technical solutions: an efficient aluminum rod heating furnace, comprising a machine base, a heating device is arranged on the machine base, a heating chamber is arranged on the top of the machine base, a plurality of heating components are arranged in the heating chamber, and a sealing door is arranged on the heating chamber;

[0006] The heating component is provided with a temperature regulating chamber, the top of the temperature regulating chamber is provided with two heating guns, the temperature regulating chamber is provided with a sealing plate, the interior of the temperature regulating chamber is provided with two mounting seats, two supporting blocks are fixedly connected in the two mounting seats, and a transmission roller and a driven roller are rotatably connected between the two groups of the support blocks, one group of the support blocks is provided with a transmission motor, a heat insulation cover is provided outside the transmission motor, and the output shaft of the transmission motor is fixedly connected to the transmission roller.

[0007] The heating chamber is provided with a sealing door, and a heat recovery chamber is provided on one side of the heating chamber, and the heat recovery chamber is connected with the heating chamber.

[0008] The heat recovery bin is provided with an inspection port, the top of the heat recovery bin is provided with a connecting air duct, the other end of the connecting air duct is connected to a flue gas treatment bin, the bottom of the flue gas treatment bin is provided with a connecting bin, and the connecting bin is connected to the heating bin.

[0009] A plurality of circulation fans are arranged in the heat recovery bin.

[0010] A filter screen is arranged in the flue gas treatment chamber, and the filter screen is made of activated carbon.

[0011] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0012] 1. The high-efficiency aluminum rod heating furnace is provided with a plurality of heating components in the heating chamber, so that during use, the staff can control the heating gun to set the plurality of sealing plates to different temperatures, thereby achieving the effect of processing a variety of materials.

[0013] 2. The high-efficiency aluminum rod heating furnace is equipped with a heat recovery chamber and a flue gas treatment chamber, so that it can effectively recover the heat energy from the heating chamber during use, avoiding the heat loss caused by the discharge of heat through the flue gas during use. A filter is provided in the flue gas treatment chamber, so that it can effectively absorb harmful gases and particulate matter in the smoke during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the interior of the heating chamber of the utility model structure;

[0016] Figure 3 This is a schematic diagram of the interior of the circulation bin of the utility model structure;

[0017] Figure 4 This is a schematic diagram of the heating component of the utility model structure;

[0018] Figure 5 This is a schematic diagram of the interior of the heating component of the utility model structure

[0019] Figure 6 This is a schematic diagram of the interior of the heating component of the utility model structure.

[0020] In the figure: 1. machine base; 11. heating device; 12. heating chamber; 13. sealing door; 14. heat recovery chamber; 15. inspection port; 16. circulation fan; 17. connecting air duct; 18. flue gas treatment chamber; 19. connecting chamber; 2. heating component; 21. temperature regulating chamber; 22. heating gun; 23. sealing plate; 24. mounting seat; 25. supporting block; 26. transmission motor; 27. transmission roller; 28. driven roller; 29. ​​heat insulation cover. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1:

[0023] See also Figure 1-5 In this embodiment, a high-efficiency aluminum rod heating furnace includes a machine base 1, characterized in that: a heating device 11 is arranged on the machine base 1, a heating chamber 12 is arranged on the top of the machine base 1, a plurality of heating components 2 are arranged in the heating chamber 12, and a sealing door 13 is arranged on the heating chamber 12;

[0024] A temperature regulating chamber 21 is provided on the heating component 2, two heating guns 22 are provided on the top of the temperature regulating chamber 21, a sealing plate 23 is provided on the temperature regulating chamber 21, a mounting seat 24 is provided inside the temperature regulating chamber 21, two mounting seats 24 are fixedly connected inside the mounting seat 24, two supporting blocks 25 are fixedly connected inside the two mounting seats 24, a transmission roller 27 and a driven roller 28 are rotatably connected between the two groups of support blocks 25, a transmission motor 26 is provided on one group of the support blocks 25, a heat insulation cover 29 is provided outside the transmission motor 26, and the output shaft of the transmission motor 26 is fixedly connected to the transmission roller 27.

[0025] As a preferred technical solution in this embodiment, in actual use, the staff can first open the sealing door 13 and the sealing plate 23 to place the aluminum bars with different heating requirements in the temperature regulating chamber 21, and then control the heating gun 22 so that the multiple temperature regulating chambers 21 can have different temperatures, thereby achieving the effect of heating the aluminum bars with different heating requirements;

[0026] At the same time, when heating the aluminum rod, the staff can place the aluminum rod between the driving roller 27 and the driven roller 28, and then control the driving motor 26 to drive the driving roller 27 to rotate. During the rotation of the driving roller 27, the driven roller 28 and the aluminum rod between the driving roller 27 can be effectively driven to rotate, so that the aluminum rod is heated more evenly during heating, thereby ensuring its heating effect.

[0027] Embodiment 2:

[0028] See also Figure 1-5 In order to achieve the effect of heat recovery, the heating chamber 12 in this embodiment is provided with a sealed door 13, a heat recovery chamber 14 is provided on one side of the heating chamber 12, and the heat recovery chamber 14 is connected to the heating chamber 12; an inspection port 15 is provided on the heat recovery chamber 14, a connecting air duct 17 is provided on the top of the heat recovery chamber 14, and the other end of the connecting air duct 17 is connected to the flue gas treatment chamber 18, and a connecting chamber 19 is provided at the bottom of the flue gas treatment chamber 18, and the connecting chamber 19 is connected to the heating chamber 12. A plurality of circulating fans 16 are provided in the heat recovery chamber 14. A filter screen is provided in the flue gas treatment chamber 18, and the filter screen is made of activated carbon.

[0029] As a preferred technical solution in this embodiment, during actual use, when the staff controls the heating device 11 to heat the heating chamber 12, the flue gas in the heating chamber 12 can be discharged by controlling the circulating fan 16 provided in the heat recovery chamber 14. The flue gas discharged from the heating chamber 12 will enter the flue gas treatment chamber 18 through the connecting air duct 17 for treatment, and then enter the heating chamber 12 again through the connecting chamber 19. At this time, the filter net provided in the flue gas treatment chamber 18 can absorb harmful gases and particulate matter in the smoke. This connection method effectively ensures that the heat loss caused by the exhaust of the smoke can be avoided during use, thereby effectively saving energy.

[0030] The working principle of the above embodiment is:

[0031] 1. The staff can first open the sealing door 13 and the sealing plate 23 to place the aluminum bars with different heating requirements in the temperature regulating chamber 21, and then control the heating gun 22 so that the multiple temperature regulating chambers 21 can have different temperatures, thereby achieving the effect of heating the aluminum bars with different heating requirements;

[0032] At the same time, when heating the aluminum rod, the staff can place the aluminum rod between the driving roller 27 and the driven roller 28, and then control the driving motor 26 to drive the driving roller 27 to rotate. During the rotation of the driving roller 27, the driven roller 28 and the aluminum rod between the driving roller 27 can be effectively driven to rotate, so that the aluminum rod is heated more evenly during heating, thereby ensuring its heating effect.

[0033] 2. When the staff controls the heating device 11 to heat the heating chamber 12, the circulating fan 16 provided in the heat recovery chamber 14 can be controlled to discharge the smoke in the heating chamber 12. The smoke discharged from the heating chamber 12 will enter the smoke treatment chamber 18 through the connecting air duct 17 for treatment, and then enter the heating chamber 12 again through the connecting chamber 19. This connection method effectively ensures that the heat loss caused by the exhaust of smoke can be avoided during its use, thereby effectively saving energy.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency aluminum rod heating furnace, comprising a machine base (1), characterized in that: A heating device (11) is provided on the machine base (1), a heating chamber (12) is provided on the top of the machine base (1), a plurality of heating components (2) are provided in the heating chamber (12), and a sealing door (13) is provided on the heating chamber (12); The heating component (2) is provided with a temperature regulating chamber (21), the top of the temperature regulating chamber (21) is provided with two heating guns (22), the temperature regulating chamber (21) is provided with a sealing plate (23), the interior of the temperature regulating chamber (21) is provided with two mounting seats (24), two supporting blocks (25) are fixedly connected inside the two mounting seats (24), a transmission roller (27) and a driven roller (28) are rotatably connected between the two groups of the supporting blocks (25), one group of the supporting blocks (25) is provided with a transmission motor (26), the outside of the transmission motor (26) is provided with a heat insulation cover (29), and the output shaft of the transmission motor (26) is fixedly connected to the transmission roller (27).

2. The high-efficiency aluminum rod heating furnace according to claim 1 is characterized in that: The heating chamber (12) is provided with a sealed door (13), and a heat recovery chamber (14) is provided on one side of the heating chamber (12), and the heat recovery chamber (14) is connected to the heating chamber (12).

3. The high-efficiency aluminum rod heating furnace according to claim 2 is characterized in that: The heat recovery bin (14) is provided with an inspection port (15) on the top, the top of the heat recovery bin (14) is provided with a connecting air duct (17), the other end of the connecting air duct (17) is connected to a flue gas treatment bin (18), the bottom of the flue gas treatment bin (18) is provided with a connecting bin (19), and the connecting bin (19) is connected to the heating bin (12).

4. The high-efficiency aluminum rod heating furnace according to claim 3 is characterized in that: A plurality of circulation fans (16) are arranged in the heat recovery bin (14).

5. The high-efficiency aluminum rod heating furnace according to claim 4 is characterized in that: A filter screen is arranged in the flue gas treatment chamber (18), and the filter screen is made of activated carbon.