Wind power blade water drop core material inspection tool

By designing a water drop core inspection tool for wind power blades, the combined structure of male and female molds is used to solve the problems of water drop core forming deviation and low manual measurement efficiency, and an efficient and accurate inspection process is achieved.

CN222353040UActive Publication Date: 2025-01-14常州兆庚新材料有限公司
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Patent Information

Application Number
CN202420038322.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-08
Publication Date
2025-01-14
Estimated Expiration
2034-01-08

AI Technical Summary

Technical Problem

There are deviations in the processing and forming of wind power blade water drop core materials. The existing technology relies on manual measurement and inspection efficiency and large errors, which cannot meet actual needs.

Method used

Design a wind power blade water drop core material inspection tool, including male mold and female mold, male mold is used to measure the cutting size and shape, and the groove of the female mold is used to detect the cutting size and shape, through CNC five-axis CNC Machine tools to ensure consistency in size and shape.

Benefits of technology

It improves the efficiency and accuracy of water droplet core material inspection, is easy to operate, and meets the design requirements when the distance difference and surface difference value are less than 1mm, and meets production requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wind power blade water drop core material inspection tool, and relates to the technical field of inspection tools. Comprising a male die used for measuring the cutting size and the cutting shape of the water drop core material; a groove is formed in the upper surface of the female die, the groove is used for measuring the size and the shape of the cut water drop core material, the outer wall of the male die and the outer wall of the water drop core material can be connected with the inner wall of the groove in a clamped mode, and when the male die or the water drop core material is connected into the groove in a clamped mode, the water drop core material is clamped into the groove. And the size and the shape of the water drop core material can be detected by comparing the positions of the male mold and the water drop core material in the groove. After production of the water drop core material is completed, the water drop core material is placed in the female die tool, whether the water drop core material and the female die are spliced in a matched mode or not and whether the thicknesses of the water drop core material and the female die are consistent or not are detected, when the distance difference value and the upper surface difference value between the water drop core material and the female die are both smaller than 1 mm, the design requirement of a drawing is met, the mode is easy and convenient to operate, and the detection efficiency of the water drop core material is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of inspection tooling, in particular to an inspection tooling for water droplet core materials of wind turbine blades. Background Art

[0002] With the rapid development of the wind power industry, wind turbine blades are developing towards higher and larger heights. The ordinary single main beam can no longer meet the strength requirements of the blades. Therefore, auxiliary beams are added to the blades. The water drop core material is the beginning and end of the auxiliary beam. It plays the role of smooth transition connection between the auxiliary beam and the core material at other positions. The shape is slightly more complicated than the conventional core material, and it cannot be processed and formed normally in one time. Deviations may occur after forming;

[0003] In order to check whether the water drop core material is qualified and avoid accidents during blade filling, the size and shape are usually measured manually. The inspection efficiency is low and the error is large, which cannot meet the actual use needs. Utility Model Content

[0004] The purpose of the utility model is to provide a wind turbine blade water droplet core material inspection tool to solve the technical problems raised in the background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a wind turbine blade water droplet core material inspection tool, comprising:

[0006] A male mold, which is used to measure the cutting size and cutting shape of the water drop core material;

[0007] A female mold has an upper surface provided with a groove, which is used to measure the size and shape of the cut water drop core material. The outer wall of the male mold and the outer wall of the water drop core material can be snapped into the inner wall of the groove. When the male mold or the water drop core material is snapped into the groove, the size and shape of the water drop core material can be detected by comparing the positions of the male mold and the water drop core material in the groove.

[0008] Preferably, a circular groove is provided on the inner wall of the female mold and located on the inner side of the groove, the circular groove is communicated with the groove, and the circular groove is located at the corner of the groove.

[0009] Preferably, when the male mold or the water-drop core material is clamped in the groove, the height difference between the upper surface of the male mold or the water-drop core material and the upper surface of the groove is less than 1 mm.

[0010] Compared with the related art, the wind turbine blade water droplet core material inspection tool provided by the utility model has the following beneficial effects:

[0011] The utility model provides a wind turbine blade water drop core material inspection tooling, which processes a female mold and a male mold tooling through a CNC five-axis CNC machine tool. The size, shape and thickness of the male mold are designed in a 1:1 ratio according to the water drop core material. In actual use, the male mold is taken down as a reference, and the size, shape and thickness of the water drop core material are processed. After the water drop core material is produced, the water drop core material is placed in the female mold tooling to check whether the water drop core material and the female mold are spliced ​​together and whether the thickness is consistent. When the distance difference and the upper surface difference between the water drop core material and the female mold are less than 1 mm, it meets the design requirements of the drawing. This method is simple to operate and effectively improves the inspection efficiency of the water drop core material. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 It is an exploded view of the utility model;

[0014] Figure 3 It is a schematic diagram of the structure of the groove of the utility model.

[0015] In the figure: 1, female mold; 2, male mold; 3, groove; 4, circular groove. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0017] Example:

[0018] See also Figure 1-Figure 3 , the utility model provides a technical solution: a wind turbine blade water drop core material inspection tool, a male mold 2, the male mold 2 is used to measure the cutting size and cutting shape of the water drop core material;

[0019] The female mold 1 has a groove 3 on its upper surface, and the groove 3 is used to measure the size and shape of the cut water drop core material. The outer wall of the male mold 2 and the outer wall of the water drop core material can be snapped into the inner wall of the groove 3. When the male mold 2 or the water drop core material is snapped into the groove 3, the size and shape of the water drop core material can be detected by comparing the positions of the male mold 2 and the water drop core material in the groove 3. When the male mold 2 or the water drop core material is snapped into the groove 3, the height difference between the upper surface of the male mold 2 or the water drop core material and the upper surface of the groove 3 is less than 1mm. The female mold 1 and the male mold 2 tooling are processed by a CNC five-axis CNC machine tool. The size, shape and thickness of the male mold 2 are designed 1:1 according to the water drop core material. In actual use, the male mold 2 is removed for reference, and the size, shape and thickness of the water drop core material are processed. After the water drop core material is produced, the water drop core material is placed in the female mold 1 tooling to check whether the water drop core material and the female mold 1 are spliced ​​together and whether the thickness is consistent. When the water drop core material is small, it is easy to shake in the groove 3, which does not meet the requirements of the drawing design. When the water drop core material is large, it cannot be placed in the groove 3, which does not meet the requirements of the drawing design. When the water drop core material is placed in the groove 3, and the distance difference and the upper surface difference between the water drop core material and the female mold 1 are less than 1mm, it meets the requirements of the drawing design. This female mold 1 tooling is easy to operate and effectively improves the inspection efficiency of the water drop core material.

[0020] In this embodiment, a circular groove 4 is provided on the inner wall of the female mold 1 and located on the inner side of the groove 3. The circular groove 4 is connected to the groove 3 and is located at the corner of the groove 3. After the male mold 2 or the water drop core material is clamped in the groove 3 for inspection, the male mold 2 or the water drop core material can be conveniently removed from the groove 3 through the circular groove 4.

[0021] Working principle: The female mold 1 and the male mold 2 are processed by the CNC five-axis CNC machine tool. The size, shape and thickness of the male mold 2 are designed in 1:1 according to the water drop core material. In actual use, the male mold 2 is removed for reference to process the size, shape and thickness of the water drop core material. After the water drop core material is produced, the water drop core material is placed in the female mold 1 tooling to check whether the splicing of the water drop core material and the female mold 1 is consistent and whether the thickness is consistent. When the water drop core material is small, it is easy to shake in the groove 3, which does not meet the requirements of the drawing design. When the water drop core material is large, it cannot be placed in the groove 3, which does not meet the requirements of the drawing design. When the distance difference and the upper surface difference between the water drop core material and the female mold 1 are less than 1mm, it meets the requirements of the drawing design. This method is easy to operate and effectively improves the inspection efficiency of the water drop core material.

[0022] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wind turbine blade water droplet core material inspection tool, characterized in that: include: A male mold (2), the male mold (2) being used to measure the cutting size and cutting shape of the water drop core material; A female mold (1) is provided with a groove (3) on the upper surface of the female mold (1), the groove (3) being used to measure the size and shape of the cut water drop core material, the outer wall of the male mold (2) and the outer wall of the water drop core material being able to be snap-fitted with the inner wall of the groove (3), and when the male mold (2) or the water drop core material is snap-fitted into the groove (3), the size and shape of the water drop core material can be detected by comparing the positions of the male mold (2) and the water drop core material in the groove (3).

2. A wind turbine blade water droplet core material inspection tool according to claim 1, characterized in that: A circular groove (4) is provided on the inner wall of the female mold (1) and located on the inner side of the groove (3); the circular groove (4) is connected to the groove (3); and the circular groove (4) is located at the corner of the groove (3).

3. A wind turbine blade water droplet core material inspection tool according to claim 1, characterized in that: When the male mold (2) or the water drop core material is clamped in the groove (3), the height difference between the upper surface of the male mold (2) or the water drop core material and the upper surface of the groove (3) is less than 1 mm.