Tungsten filament diameter limiting detection mechanism

By designing the limit detection mechanism for the tungsten wire diameter, using the fixing frame, adjusting thread rod and motor drive, the problem of unstable clamping of the tungsten wire detection device is solved, and the accurate detection of the diameter and surface damage of the tungsten wire is achieved, which improves the Accuracy and efficiency of detection.

CN222353110UActive Publication Date: 2025-01-14LUOYANG JIAYOU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420926847.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-01-14
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing tungsten wire detection devices are prone to cause clamping instability and deviation when clamping tungsten wire, which affects the detection accuracy.

Method used

A tungsten wire diameter limit detection mechanism is designed, and the stable clamping and rotation detection of tungsten wire is realized through components such as fixing frame, adjusting thread rod, stepper motor and drive motor, and the wire is performed using the visual detection module and the measurement module. Diameter and surface damage detection.

Benefits of technology

The accuracy and efficiency of tungsten wire detection are improved, and the reliability of tungsten wire diameter and surface damage detection is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tungsten filament diameter limit detection mechanism which comprises a fixing frame, a fixing plate is installed at the upper end of the fixing frame, fixing blocks are installed on the two sides of the upper end of the fixing plate, and an adjusting threaded rod is movably installed between the fixing blocks through a bearing. Moving parts are movably mounted at the two ends of the outer side of the adjusting threaded rod through threads, supporting plates are mounted at the lower ends of the two moving parts, mounting parts are mounted at the two ends of the two supporting plates, connecting plates are mounted at the upper ends of the mounting parts, and a fixing rod is mounted between the connecting plates; the tungsten filament detection device has the beneficial effects that the driving motor is started to drive the driving gear to rotate, and the driving gear drives the outer gear to rotate, so that the mounting rod is driven to rotate around the tungsten filament, and the visual detection module and the measurement module are driven to rotate around the tungsten filament for detection; and the tungsten filament can be conveniently and comprehensively detected, so that the detection accuracy and efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tungsten wire detection, in particular to a tungsten wire diameter limit detection mechanism. Background Art

[0002] Tungsten filament is a thin wire made by forging and drawing tungsten bars. It is mainly used in electric light sources such as incandescent lamps and halogen tungsten lamps. Most car lights are tungsten filament lamps. When testing car lights, it is usually necessary to use a continuity detection device to detect whether the tungsten filament inside the car light is continuous or disconnected. Therefore, a tungsten filament detection mechanism is needed to meet people's usage needs. When the current detection device detects the tungsten filament, the tungsten filament is clamped inside the crocodile clip, and then the continuity detection is performed through the detection box. However, the diameter of the tungsten filament is relatively small. When the crocodile clip is used to clamp the wire diameter, it is easy to cause unstable clamping and deviation, thereby affecting the continuity detection of the tungsten filament. Utility Model Content

[0003] The purpose of the utility model is to provide a tungsten wire diameter limit detection mechanism to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tungsten wire diameter limit detection mechanism, comprising a fixed frame, a fixed plate is installed on the upper end of the fixed frame, fixed blocks are installed on both sides of the upper end of the fixed plate, an adjusting threaded rod is movably installed between the fixed blocks through a bearing, moving parts are movably installed at both ends of the outer sides of the adjusting threaded rod through threads, support plates are installed at the lower ends of the two moving parts, mounting parts are installed at both ends of the two supporting plates, a connecting plate is installed on the upper end of the mounting part, and a A fixing rod, a movable part is movably installed on the upper end of the fixing plate through a slide groove, a mounting block is installed on one side of the upper end of the movable part, an adjusting rod is movably installed on the middle part of the mounting block through a thread, sliding rods are installed on both sides of the upper end adjusting rod of the mounting block through movable holes, a fixing part is installed on the end of the sliding rod away from the mounting block, the fixing part is movably connected to the adjusting rod through a bearing, a support block is installed on one side of the fixing part away from the adjusting rod and one end of the movable part away from the mounting block, a through hole is opened in the middle part of the support block, and a through hole is opened on the upper end of the support block Fasteners are installed through threads, load-bearing plates are installed at both ends of the connecting plate, a mounting plate is installed on the side of the load-bearing plate close to the fixed rod, a detection hole is opened in the middle of the mounting plate, the fixed rod passes through the inner side of the detection hole, an external gear is movably installed on the side of the detection hole away from the load-bearing plate through a bearing, a driving gear is movably installed on the upper end of the side of the mounting plate close to the external gear through a bearing, the driving gear and the external gear are meshed with each other, a driving motor is installed on the end of the side of the mounting plate close to the driving gear away from the external gear through a mounting seat, the output shaft end of the driving motor is fixedly connected to the rotating shaft where the driving gear is located, a connecting rod is installed on the side of the external gear away from the load-bearing plate, a support rod is installed on the side of the connecting plate close to the detection hole, a mounting rod is installed on the middle part of the side of the support rod away from the connecting plate, a V-shaped groove is opened on the side of the mounting rod away from the support rod, a fixing groove is opened on the side wall of the inner side of the V-shaped groove, a visual inspection module is installed on the inner side of the fixing groove, a mounting groove is opened on the inner side of the V-shaped groove away from the fixing groove, and a measurement module is installed on the inner side of the mounting groove.

[0005] Preferably, transparent protective covers are movably mounted on both sides of the upper end of the fixing frame via hinges.

[0006] Preferably, a stepper motor is mounted on the upper end of the fixing block close to the adjusting threaded rod through a mounting seat, and the output shaft end of the stepper motor is fixedly connected to the rotating shaft where the threaded adjusting rod is located.

[0007] Preferably, protective plates are installed on both sides of the upper end of the fixing plate, and the mounting member is movably connected to the protective plates via a sliding groove.

[0008] Preferably, a limiting slide rail is installed on the upper end of the fixed plate, the movable member is movably installed on the upper end of the limiting slide rail through a slide groove, and a limiting block is movably installed on one side of the movable member through a thread.

[0009] Preferably, transparent protective sheets are installed on the outer surfaces of the fixing groove and the installation groove.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The utility model places the tungsten wire to be detected between two supporting blocks, fixes the two ends of the tungsten wire by fasteners, and drives the fixing part to move by rotating the adjusting rod, thereby driving the supporting block close to one side of the fixing part to move, so as to facilitate the tungsten wire to be straightened and stretched, so as to facilitate the subsequent tungsten wire detection. When the tungsten wire is fixed, the adjusting threaded rod is driven to rotate by starting the stepping motor, thereby driving the movable part to move on the outer side of the connecting threaded rod, so as to facilitate the movement of the fixing rod, thereby facilitating the movement of the load-bearing plate and the detection hole on the load-bearing plate on the outer side of the tungsten wire, and then the tungsten wire is detected by the visual detection module and the measuring module at one end of the mounting rod at the same time of moving, so as to facilitate the detection of the damage on the surface of the tungsten wire and the accurate detection of the wire diameter of the tungsten wire. At the same time of detection, the driving motor is started to drive the driving gear to rotate, thereby driving the outer gear to rotate through the driving gear, thereby driving the mounting rod to rotate around the tungsten wire, thereby driving the visual detection module and the measuring module to rotate around the tungsten wire for detection, so as to facilitate the comprehensive detection of the tungsten wire, thereby improving the accuracy and efficiency of the detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 The utility model is a schematic diagram of the installation structure of the installation rod and the V-shaped groove.

[0014] In the figure: fixing frame 1; fixing plate 2; fixing block 3; adjusting threaded rod 4; moving part 5; supporting plate 6; mounting part 7; connecting plate 8; fixing rod 9; movable part 10; mounting block 11; adjusting rod 12; sliding rod 13; fixing part 14; supporting block 15; through hole 16; fastener 17; bearing plate 18; mounting plate 19; detection hole 20; external gear 21; driving gear 22; driving motor 23; connecting rod 24; supporting rod 25; mounting rod 26; V-shaped groove 27; fixing groove 28; visual inspection module 29; mounting groove 30; measuring module 31; transparent protective cover 32; stepping motor 33; protective plate 34; limiting slide rail 35; limiting block 36; transparent protective sheet 37. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] See also Figure 1-2 The utility model provides a technical solution: a tungsten wire diameter limit detection mechanism, including a fixed frame 1, a fixed plate 2 is installed on the upper end of the fixed frame 1, fixed blocks 3 are installed on both sides of the upper end of the fixed plate 2, an adjusting threaded rod 4 is movably installed between the fixed blocks 3 through a bearing, and moving parts 5 are movably installed on the outer ends of the adjusting threaded rod 4 through threads. Support plates 6 are installed at the lower ends of the two moving parts 5, and mounting parts 7 are installed at both ends of the two supporting plates 6. A connecting plate 8 is installed on the upper end of the mounting part 7, and a fixing rod 9 is installed between the connecting plates 8. The upper end of the fixed plate 2 is movably installed with a movable part through a slide groove. 10, a mounting block 11 is installed on one side of the upper end of the movable member 10, an adjusting rod 12 is movably installed in the middle of the mounting block 11 through a thread, a slide bar 13 is installed on both sides of the upper adjusting rod 12 of the mounting block 11 through a movable hole, a fixing member 14 is installed on the end of the slide bar 13 away from the mounting block 11, and the fixing member 14 is movably connected to the adjusting rod 12 through a bearing, a support block 15 is installed on the side of the fixing member 14 away from the adjusting rod 12 and the end of the movable member 10 away from the mounting block 11, a through hole 16 is opened in the middle of the support block 15, and a fastener 17 is installed on the upper end of the support block 15 through a thread, and the connecting plate 8 A load-bearing plate 18 is installed at both ends, a mounting plate 19 is installed on the side of the load-bearing plate 18 close to the fixed rod 9, a detection hole 20 is opened in the middle of the mounting plate 19, the fixed rod 9 passes through the inner side of the detection hole 20, an external gear 21 is movably installed on the side of the detection hole 20 away from the load-bearing plate 18 through a bearing, a driving gear 22 is movably installed on the upper end of the side of the mounting plate 19 close to the external gear 21 through a bearing, and the driving gear 22 and the external gear 21 are meshed with each other, and a driving motor 23 is installed on the end of the side of the mounting plate 19 close to the driving gear 22 away from the external gear 21 through a mounting seat, and the output of the driving motor 23 The shaft end is fixedly connected to the rotating shaft where the driving gear 22 is located, a connecting rod 24 is installed on the side of the external gear 21 away from the load-bearing plate 18, a support rod 25 is installed on the side of the connecting plate 8 close to the detection hole 20, a mounting rod 26 is installed in the middle of the side of the support rod 25 away from the connecting plate 8, a V-shaped groove 27 is provided on the side of the mounting rod 26 away from the support rod 25, a fixing groove 28 is provided on the side wall of the inner side of the V-shaped groove 27, a visual inspection module 29 is installed on the inner side of the fixing groove 28, an installation groove 30 is provided on the inner side of the V-shaped groove 27 away from the fixing groove 28, and a measurement module 31 is installed on the inner side of the installation groove 30.

[0017] In the utility model, transparent protective covers 32 are movably mounted on both sides of the upper end of the fixing frame 1 through hinges.

[0018] In the utility model, a stepper motor 33 is installed on the upper end of the fixing block near the adjusting threaded rod 4 through a mounting seat, and the output shaft end of the stepper motor 33 is fixedly connected to the rotating shaft where the threaded adjusting rod 12 is located.

[0019] In the utility model, protection plates 34 are installed on both sides of the upper end of the fixing plate 2, and the mounting member 7 is movably connected with the protection plate 34 through a sliding groove.

[0020] In the utility model, a limit slide rail 35 is installed on the upper end of the fixed plate 2, and the movable member 10 is movably installed on the upper end of the limit slide rail 35 through a slide groove, and a limit block 36 is movably installed on one side of the movable member 10 through a thread.

[0021] In the present invention, transparent protective sheets 37 are installed on the outer surfaces of the fixing groove 28 and the mounting groove 30 .

[0022] Specifically, when using the utility model, open the transparent protective cover 32 on the upper end of the fixing frame 1, place the tungsten wire to be detected between the two support blocks 15, and fix the two ends of the tungsten wire by fasteners 17, and drive the fixing member 14 to move by rotating the adjusting rod 12, thereby driving the support block 15 close to the side of the fixing member 14 to move, so as to facilitate the tungsten wire to be straightened, so as to facilitate the subsequent tungsten wire detection. When the tungsten wire is fixed, the adjusting threaded rod 4 is driven to rotate by starting the stepping motor 33, thereby driving the movable member 10 to move on the outside of the connecting threaded rod, so as to facilitate the fixing rod 9 to move, so as to facilitate the load-bearing The plate 18 and the detection hole 20 on the load-bearing plate 18 move on the outside of the tungsten wire, and while moving, the tungsten wire is detected by the visual detection module 29 and the measuring module 31 at one end of the mounting rod 26, so as to facilitate the detection of surface damage of the tungsten wire and accurate detection of the wire diameter of the tungsten wire. During the detection, the driving motor 23 is started to drive the driving gear 22 to rotate, thereby driving the outer gear 21 to rotate through the driving gear 22, thereby driving the mounting rod 26 to rotate around the tungsten wire, thereby driving the visual detection module 29 and the measuring module 31 to rotate around the tungsten wire for detection, thereby facilitating a comprehensive detection of the tungsten wire, thereby improving the accuracy and efficiency of the detection.

Claims

1. A tungsten wire diameter limit detection mechanism, comprising a fixing frame (1), characterized in that: A fixing plate (2) is mounted on the upper end of the fixing frame (1), fixing blocks (3) are mounted on both sides of the upper end of the fixing plate (2), an adjusting threaded rod (4) is movably mounted between the fixing blocks (3) via a bearing, moving parts (5) are movably mounted on the outer ends of the adjusting threaded rod (4) via threads, support plates (6) are mounted on the lower ends of the two moving parts (5), mounting parts (7) are mounted on both ends of the two supporting plates (6), connecting plates (8) are mounted on the upper ends of the mounting parts (7), fixing rods (9) are mounted between the connecting plates (8), a moving part (10) is movably mounted on the upper end of the fixing plate (2) via a slide groove, a mounting block (11) is mounted on one side of the upper end of the moving part (10), and the mounting parts (7) are mounted on the upper ends of the fixing plates (2). An adjusting rod (12) is movably mounted on the middle of the mounting block (11) through a thread, and sliding rods (13) are mounted on both sides of the adjusting rod (12) at the upper end of the mounting block (11) through movable holes, and a fixing member (14) is mounted on one end of the sliding rod (13) away from the mounting block (11), and the fixing member (14) is movably connected to the adjusting rod (12) through a bearing, and a supporting block (15) is mounted on one side of the fixing member (14) away from the adjusting rod (12) and one end of the movable member (10) away from the mounting block (11), and a through hole (16) is opened in the middle of the supporting block (15), and a fastener (17) is mounted on the upper end of the supporting block (15) through a thread, and load-bearing plates (18) are mounted on both ends of the connecting plate (8), and the load-bearing plates (18) A mounting plate (19) is installed on a side close to the fixing rod (9), a detection hole (20) is opened in the middle of the mounting plate (19), the fixing rod (9) passes through the inner side of the detection hole (20), an external gear (21) is movably installed on a side of the detection hole (20) away from the load-bearing plate (18), a driving gear (22) is movably installed on an upper end of a side of the mounting plate (19) close to the external gear (21) through a bearing, the driving gear (22) and the external gear (21) are meshed with each other, a driving motor (23) is installed on an end of the side of the mounting plate (19) close to the driving gear (22) through a mounting seat, and an output shaft end of the driving motor (23) is connected to the driving gear (22) ) is fixedly connected to the rotating shaft where the outer gear (21) is located, a connecting rod (24) is installed on the side of the outer gear (21) away from the load-bearing plate (18), a supporting rod (25) is installed on the side of the connecting plate (8) close to the detection hole (20), a mounting rod (26) is installed on the middle part of the side of the supporting rod (25) away from the connecting plate (8), a V-shaped groove (27) is provided on the side of the mounting rod (26) away from the support rod (25), a fixing groove (28) is provided on the side wall of the inner side of the V-shaped groove (27), a visual inspection module (29) is installed on the inner side of the fixing groove (28), a mounting groove (30) is provided on the inner side of the V-shaped groove (27) away from the fixing groove (28), and a measuring module (31) is installed on the inner side of the mounting groove (30).

2. A tungsten wire diameter limit detection mechanism according to claim 1, characterized in that: Transparent protective covers (32) are movably mounted on both sides of the upper end of the fixing frame (1) via hinges.

3. A tungsten wire diameter limit detection mechanism according to claim 1, characterized in that: A stepper motor (33) is mounted on the upper end of the fixed block (3) near the adjusting threaded rod (4) via a mounting seat, and an output shaft end of the stepper motor (33) is fixedly connected to a rotating shaft where the threaded adjusting rod (12) is located.

4. A tungsten wire diameter limit detection mechanism according to claim 1, characterized in that: Protection plates (34) are installed on both sides of the upper end of the fixing plate (2), and the mounting member (7) is movably connected to the protection plates (34) via a sliding groove.

5. The tungsten wire diameter limit detection mechanism according to claim 1, characterized in that: A limit slide rail (35) is installed at the upper end of the fixed plate (2), the movable member (10) is movably installed at the upper end of the limit slide rail (35) via a slide groove, and a limit block (36) is movably installed on one side of the movable member (10) via a thread.

6. A tungsten wire diameter limit detection mechanism according to claim 1, characterized in that: Transparent protective sheets (37) are installed on the outer surfaces of the fixing groove (28) and the installation groove (30).