PCBA module detection device
By using transparent glass bearing plate and drive motor system in the PCBA module detection device, double-sided detection without clamping is realized, fixture occlusion and friction damage problems in traditional detection methods are solved, and detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202420915084.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The traditional PCBA module detection method requires the clamping and flip of the module, resulting in clamping and friction damage, making it difficult to achieve double-sided detection.
A detection device including a transparent glass bearing plate is designed to perform double-sided inspection on the abutment through the bottom and top detection units to avoid clamping damage, and to adjust the position of the bearing plate to adapt to modules of different sizes using a driving motor and a gear system.
The double-sided detection of the PCBA module without clamping is achieved, which avoids damage and blocking problems in traditional methods and improves detection efficiency and accuracy.
Smart Images

Figure CN222353802U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of detection, in particular to a PCBA module detection device. Background Art
[0002] Visual inspection is to use a machine to replace the human eye for measurement and judgment.
[0003] Discriminate the situation of items through a visual sensor, which is a valuable mechanism for production, assembly or packaging.
[0004] It has inestimable value in the function of detecting defects and preventing defective products from being delivered to consumers.
[0005] After the PCBA module is produced, in order to facilitate sales, it is necessary to detect the PCBA module to avoid damaged PCBA modules from flowing into the market. The detection of the PCBA module generally includes two-sided detection, the detection of electrical components on the front side, and the detection of solder joints on the back side. The traditional detection method generally uses a fixture to clamp the PCBA module. In order to complete the two-sided detection, the fixture needs to drive the PCBA module to flip, and then complete the detection. When detecting the PCBA module by clamping it with a fixture, the clamping position of the fixture is blocked by the fixture and cannot be detected. At the same time, when flipping, in order to avoid the PCBA module from falling, it is necessary to increase the clamping force. Therefore, the clamping position of the PCBA module is easily damaged. Summary of the Utility Model
[0006] Utility Model Purpose: To provide a PCBA module detection device to solve the above problems existing in the prior art.
[0007] Technical Solution: A PCBA module detection device includes:
[0008] A base platform, and a detection position and a placement position provided on the base platform;
[0009] The detection position includes a bottom detection unit and a top detection unit respectively provided on the upper and lower sides of the placement position;
[0010] The placement position includes:
[0011] A support frame, installed on the base platform;
[0012] A placement rack, connected to the support frame, in a shape of a rectangle with a hollow center, and having receiving grooves opened on both sides;
[0013] A carrier plate, slidably matched with the receiving groove, designed in two groups, made of transparent glass, and used for placing the PCBA module.
[0014] In order to make the sliding of the supporting plate smoother and not affect the collection area of the visual sensor during detection, a rotatable ball is designed in the receiving groove and placed under the supporting plate to reduce the friction area when the supporting plate moves, thereby making the sliding smoother.
[0015] The utility model places the PCBA module by designing a placement position, and places the PCBA module on a carrier board made of transparent glass, and then the bottom detection unit and the top detection unit located on the upper and lower sides of the placement position complete the detection of the PCBA module. During the detection, the top detection unit completes the detection of the front side of the PCBA module, and the bottom detection unit completes the detection of the back side of the PCBA module. Due to the transparent glass, the bottom detection unit is not blocked from detecting the back side of the PCBA module. Therefore, the double-sided detection of the PCBA module is completed without clamping the PCBA module, thereby avoiding damage and obstruction to the PCBA module when clamped by a traditional clamp.
[0016] In a further embodiment, the placement station further comprises a driving unit, the driving unit comprising:
[0017] A driving motor is arranged at the bottom of the placement rack, and an output end of the driving motor passes through the placement rack and extends into the receiving groove;
[0018] A driving gear is arranged at the output end of the driving motor and is located in the receiving groove;
[0019] Two sets of driving racks are designed and meshed with driving gears respectively. The ends of the two sets of driving racks are connected to the two sets of bearing plates respectively.
[0020] In a further embodiment, the bottom detection unit comprises:
[0021] A bottom longitudinal slide mounted on the base;
[0022] A bottom transverse slide, arranged on the bottom longitudinal slide;
[0023] A bottom detection frame connected to the bottom transverse slide;
[0024] A bottom detection sensor is connected to the bottom detection rack, and the working area is located below the placement rack;
[0025] A bottom detection slide rail is installed on the base platform. A bottom detection slider is adapted to be mounted on the bottom detection slide rail. The bottom detection slider is connected to the bottom transverse slide platform.
[0026] In a further embodiment, the top detection unit comprises:
[0027] A top bracket, mounted on the base;
[0028] A top longitudinal slide, mounted on the top bracket;
[0029] A top transverse slide, arranged on the top longitudinal slide;
[0030] A top detection frame connected to the top transverse slide;
[0031] The top detection sensor is connected to the top detection rack, and the working area is located above the placement rack.
[0032] In a further embodiment, the bottom longitudinal slide, the bottom transverse slide, the top longitudinal slide, and the top transverse slide are linear motion units with the same structure, including:
[0033] A frame, wherein a slide groove is provided on the frame;
[0034] A motion motor is mounted on the end of the frame;
[0035] A motion screw rod is connected to the output end of the motion motor and is arranged on the frame;
[0036] The moving plate is sleeved on the moving screw rod and slidably matched with the sliding groove.
[0037] In a further embodiment, the frame of the bottom longitudinal slide is mounted on a base;
[0038] The frame of the bottom transverse slide is installed on the moving plate of the bottom longitudinal slide and the bottom detection slide block;
[0039] The bottom detection frame is installed on the moving plate of the bottom horizontal slide;
[0040] The frame of the top longitudinal slide is mounted on the top bracket;
[0041] The frame of the top transverse slide is mounted on the moving plate of the top longitudinal slide;
[0042] The top detection frame is installed on the moving plate of the top horizontal slide.
[0043] Beneficial effects: The utility model discloses a PCBA module detection device. The utility model places the PCBA module by designing a placement position, and places the PCBA module on a carrier plate made of transparent glass. Then, the bottom detection unit and the top detection unit located on the upper and lower sides of the placement position complete the detection of the PCBA module. During the detection, the top detection unit completes the detection of the front side of the PCBA module, and the bottom detection unit completes the detection of the back side of the PCBA module. Due to the transparent glass, the bottom detection unit is not blocked from detecting the back side of the PCBA module. Therefore, the double-sided detection of the PCBA module is completed without clamping the PCBA module, thereby avoiding damage and obstruction to the PCBA module when clamped by a traditional clamp. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 It is a structural schematic diagram of the utility model.
[0045] Figure 2 It is a schematic diagram of the bottom detection unit of the utility model.
[0046] Figure 3 It is a schematic diagram of the top detection unit of the utility model.
[0047] Figure 4 It is a schematic diagram of the placement position of the utility model.
[0048] Figure 5 It is a schematic diagram of a drive unit of the utility model.
[0049] The accompanying drawings are marked as follows:
[0050] 1. Abutment;
[0051] 2. Detection position; 211. Bottom longitudinal slide; 212. Bottom transverse slide; 213. Bottom detection frame; 214. Bottom detection sensor; 215. Bottom detection slide rail;
[0052] 221, top bracket; 222, top longitudinal slide; 223, top transverse slide; 224, top detection frame; 225, top detection sensor;
[0053] 3. Placement position; 31. Support frame; 32. Placement frame; 33. Loading plate; 34. Driving unit; 35. Driving gear; 36. Driving rack. DETAILED DESCRIPTION
[0054] The present application relates to a PCBA module detection device, which is explained in detail below through a specific implementation method.
[0055] A PCBA module detection device, comprising:
[0056] A base 1, and a detection position 2 and a placement position 3 arranged on the base 1;
[0057] The detection position 2 includes a bottom detection unit and a top detection unit respectively arranged on the upper and lower sides of the placement position 3;
[0058] The placement position 3 includes:
[0059] A support frame 31 is installed on the base 1;
[0060] The placement frame 32 is connected to the support frame 31 and is in the shape of a Chinese character "Yu", with receiving grooves on both sides;
[0061] The carrying plate 33 is slidably matched with the receiving groove, and two sets are designed. The carrying plate 33 is made of transparent glass and is used to place the PCBA module.
[0062] In order to make the sliding of the supporting plate 33 smoother and not affect the collection area of the visual sensor during detection, a rotatable ball is designed in the receiving groove and placed under the supporting plate 33 to reduce the friction area when the supporting plate 33 moves, thereby making the sliding smoother.
[0063] The utility model places the PCBA module by designing a placement position 3, and places the PCBA module on a carrier plate 33 made of transparent glass. Then, the bottom detection unit and the top detection unit located at the upper and lower sides of the placement position 3 complete the detection of the PCBA module. During the detection, the top detection unit completes the detection of the front side of the PCBA module, and the bottom detection unit completes the detection of the back side of the PCBA module. Due to the transparent glass, the bottom detection unit is not blocked from detecting the back side of the PCBA module. Therefore, the double-sided detection of the PCBA module is completed without clamping the PCBA module, thereby avoiding damage and obstruction to the PCBA module when clamped by a traditional clamp.
[0064] The placement position 3 further includes a driving unit 34, and the driving unit 34 includes:
[0065] A driving motor is arranged at the bottom of the placement rack 32, and an output end of the driving motor passes through the placement rack 32 and extends into the receiving groove;
[0066] The driving gear 35 is arranged at the output end of the driving motor and is located in the receiving groove;
[0067] The driving racks 36 are designed in two groups, which are respectively meshed with the driving gears 35 , and the ends of the two groups of driving racks 36 are respectively connected to the two groups of bearing plates 33 .
[0068] The bottom detection unit comprises:
[0069] A bottom longitudinal slide 211 is mounted on the base 1;
[0070] A bottom transverse slide 212, arranged on the bottom longitudinal slide 211;
[0071] A bottom detection frame 213 connected to the bottom transverse slide 212;
[0072] A bottom detection sensor 214 is connected to the bottom detection frame 213, and the working area is located below the placement frame 32;
[0073] The bottom detection slide rail 215 is installed on the base 1 . The bottom detection slide rail 215 is equipped with a bottom detection slider, and the bottom detection slider is connected to the bottom transverse slide 212 .
[0074] The top detection unit comprises:
[0075] A top bracket 221 is mounted on the base 1;
[0076] A top longitudinal slide 222, mounted on the top bracket 221;
[0077] A top transverse slide 223, arranged on the top longitudinal slide 222;
[0078] A top detection frame 224 connected to the top horizontal slide 223;
[0079] The top detection sensor 225 is connected to the top detection frame 224 , and its working area is located above the placement frame 32 .
[0080] The bottom longitudinal slide 211, the bottom transverse slide 212, the top longitudinal slide 222, and the top transverse slide 223 are linear motion units with the same structure, including:
[0081] A frame, wherein a slide groove is provided on the frame;
[0082] A motion motor is mounted on the end of the frame;
[0083] A motion screw rod is connected to the output end of the motion motor and is arranged on the frame;
[0084] The moving plate is sleeved on the moving screw rod and slidably matched with the sliding groove.
[0085] When the linear motion unit is working, the motion motor drives the motion screw to rotate, which in turn drives the motion plate to slide along the frame to complete the work.
[0086] The frame of the bottom longitudinal slide 211 is installed on the base 1;
[0087] The frame of the bottom transverse slide 212 is installed on the moving plate of the bottom longitudinal slide 211 and the bottom detection slider;
[0088] The bottom detection frame 213 is mounted on the moving plate of the bottom horizontal slide 212;
[0089] The frame of the top longitudinal slide 222 is mounted on the top bracket 221;
[0090] The frame of the top transverse slide 223 is mounted on the moving plate of the top longitudinal slide 222;
[0091] The top detection frame 224 is installed on the moving plate of the top transverse slide 223 .
[0092] Description of the working principle: The driving motor drives the driving gear 35 to rotate, which in turn drives the driving rack 36 to move, which in turn drives the carrying plate 33 to move in the receiving groove, and then adjusts the appropriate position of the carrying plate 33 to adapt to PCBA modules of different sizes. After the adjustment of the carrying plate 33 is completed, the inspection personnel places the PCBA module on the carrying plate 33, and the bottom detection sensor 214 driven by the bottom detection unit completes the bottom detection work of the PCBA module, and then the top detection sensor 225 driven by the top detection unit completes the top detection work of the PCBA module.
[0093] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings; however, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical scheme of the present invention, and these equivalent transformations all belong to the protection scope of the present invention.
Claims
1. A PCBA module detection device, comprising: A base (1), and a detection position (2) and a placement position (3) arranged on the base (1); The feature is that the detection position (2) comprises a bottom detection unit and a top detection unit respectively arranged on the upper and lower sides of the placement position (3); The placement position (3) comprises: A support frame (31) mounted on the base (1); A placement rack (32), connected to the support rack (31), in the shape of a Chinese character "Yu", with receiving grooves on both sides; The carrying plate (33) is slidably matched with the receiving groove, and two sets are designed. The carrying plate (33) is made of transparent glass and is used to place the PCBA module.
2. A PCBA module detection device according to claim 1, characterized in that: The placement position (3) further comprises a driving unit (34), wherein the driving unit (34) comprises: A driving motor is arranged at the bottom of the placement rack (32), and an output end of the driving motor passes through the placement rack (32) and extends into the containing groove; A driving gear (35) is arranged at the output end of the driving motor and is located in the receiving groove; The driving racks (36) are designed in two groups, which are respectively meshed with the driving gears (35), and the ends of the two groups of driving racks (36) are respectively connected to the two groups of bearing plates (33).
3. A PCBA module detection device according to claim 1, characterized in that: The bottom detection unit comprises: A bottom longitudinal slide (211) mounted on the base (1); A bottom transverse slide (212) is arranged on the bottom longitudinal slide (211); A bottom detection frame (213) connected to the bottom transverse slide (212); A bottom detection sensor (214) is connected to the bottom detection frame (213), and its working area is located below the placement frame (32); A bottom detection slide rail (215) is installed on the base platform (1), and a bottom detection slider is adapted to be mounted on the bottom detection slide rail (215), and the bottom detection slider is connected to the bottom transverse slide platform (212).
4. A PCBA module detection device according to claim 1, characterized in that: The top detection unit comprises: A top bracket (221) mounted on the base (1); A top longitudinal slide (222) mounted on the top bracket (221); A top transverse slide (223), arranged on the top longitudinal slide (222); A top detection frame (224) connected to the top transverse slide (223); The top detection sensor (225) is connected to the top detection frame (224), and its working area is located above the placement frame (32).
5. A PCBA module detection device according to claim 3, characterized in that: The bottom longitudinal slide (211), the bottom transverse slide (212), the top longitudinal slide (222), and the top transverse slide (223) are linear motion units with the same structure, and include: A frame, wherein a slide groove is provided on the frame; A motion motor is mounted on the end of the frame; A motion screw rod is connected to the output end of the motion motor and is arranged on the frame; The moving plate is sleeved on the moving screw rod and slidably matched with the sliding groove.
6. A PCBA module detection device according to claim 5, characterized in that: The frame of the bottom longitudinal slide (211) is installed on the base (1); The frame of the bottom transverse slide (212) is installed on the motion plate of the bottom longitudinal slide (211) and the bottom detection slide block; The bottom detection frame (213) is mounted on the moving plate of the bottom transverse slide (212); The frame of the top longitudinal slide (222) is mounted on the top bracket (221); The frame of the top transverse slide (223) is mounted on the motion plate of the top longitudinal slide (222); The top detection frame (224) is mounted on the moving plate of the top transverse slide (223).