Waterproof joint structure of vehicle-mounted electric air conditioner internal and external electric control all-in-one machine
By designing a connector assembly including a fixed socket, a connecting plug, an operating sleeve and a control panel, the problems of loose communication lines of the internal and external units of the vehicle-mounted electric air conditioner are solved, and the stability of information transmission between equipment and system protection level is achieved. Improvement.
Patent Information
- Application Number
- CN202420552701.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The terminal strips of the internal and external communication lines of existing electric air conditioners are prone to communication failure due to bumps and loose vibrations. The traditional sealing method fails in high-temperature and humid environments and cannot effectively prevent water and dust.
A joint assembly including a fixed socket, a connecting plug, an operating sleeve and a control panel is designed. Through the sealing ring, a fast tightening groove, a locking groove and a one-way toothed ring structure, it can achieve rapid installation and disassembly, stable locking and waterproof functions. , reducing the complexity and transmission resistance of traditional threaded connections.
It realizes the stability of information transmission between equipment, reduces communication failures and development costs, improves the protection level and execution efficiency of the system, avoids communication failures caused by loose connections, and maintains good sealing performance in high-temperature and humid environments.
Smart Images

Figure CN222355578U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of vehicle-mounted air conditioners, and more specifically, particularly relates to a waterproof joint structure of an internal and external electric control integrated machine of a vehicle-mounted electric air conditioner. Background Art
[0002] The existing vehicle-mounted electric air conditioner electronic control is divided into two parts, the outdoor unit driver and the indoor unit controller, the two are connected through the terminal block of the TTL communication line or the RS485 communication line, the driver and controller circuit boards have MAX485 chips and communication circuits respectively, the driver receives the start and stop and speed instructions of the controller to control the operation of the compressor, the driver feeds back the test value and various fault information of the outdoor unit to the indoor unit, the indoor unit controller makes a judgment and outputs an execution command, and the information is transmitted by defining the communication protocol between the indoor and outdoor units.
[0003] Due to the harsh working environment of vehicle electric air conditioners, the vehicle is bumpy and vibrates strongly during driving, which can easily cause the connection of the internal and external unit communication line terminal blocks to loosen, causing communication failures. In addition, the external wiring harnesses of existing vehicle electric air conditioners are mostly wrapped with sealing tape or filled with glue to prevent water and dust. This method can easily cause the product's protection function to fail in a high temperature or humid operating environment. Utility Model Content
[0004] The disclosed embodiment relates to a waterproof connector structure of an integrated internal and external electronic control unit of an on-board electric air conditioner, which comprises a connector assembly. The connector assembly has the advantages of quick installation and removal, stable locking, and waterproofness. The structure is convenient and stable to use, and can stably complete the information transmission between various devices. The structure can reduce the communication chips and circuits between the driver and the controller, reduce development costs, reduce communication failures, and improve the execution efficiency and protection level of the system.
[0005] In a first aspect of the present disclosure, a waterproof connector structure for an integrated electronic control unit for an on-vehicle electric air conditioner is provided, comprising an integrated electronic control unit, wherein the integrated electronic control unit is fixedly mounted on a vehicle frame, and a functional wiring harness is connected to the integrated electronic control unit via a connector assembly; the connector assembly comprises a fixed socket, a connecting plug, an operating sleeve and a control panel, wherein the fixed socket is fixedly mounted on a side of the integrated electronic control unit, the connecting plug is plugged into the outside of the fixed socket, the connecting plug is connected to the functional wiring harness, the operating sleeve is rotatably connected to the outside of the connecting plug, and the control panel is plugged into the side of the operating sleeve.
[0006] In at least some embodiments, the connector assembly further includes a sealing ring, and the sealing ring is plugged into the outside of the connecting plug. When the connecting plug is inserted into the outside of the fixed socket, two sides of the sealing ring are squeezed by the fixed socket and the connecting plug respectively.
[0007] In at least some embodiments, a quick-tightening groove is disposed on the outside of the fixing socket, and an action protrusion is disposed on the inside of the operating sleeve, and the action protrusion is plugged into the inside of the quick-tightening groove.
[0008] In at least some embodiments, the quick-tightening groove is composed of a guide groove radially arranged along the fixed socket and a locking groove spirally arranged along the axis of the fixed socket, and one end of the locking groove is connected to one end of the guide groove.
[0009] In at least some embodiments, a control top spring is provided on the side of the control disk, and two ends of the control top spring respectively abut against the side of the control disk and the inside of the operating sleeve.
[0010] In at least some embodiments, one-way gear rings are provided on the opposite sides of the control panel and the fixed socket. Under the action of the control top spring, the two sets of one-way gear rings are plugged into each other. The cross-sectional shape of a single gear tooth of the one-way gear ring is a right triangle, and when the operating sleeve rotates in the direction close to the guide groove, the straight edges of the gear teeth of the two sets of one-way gear rings are engaged with each other.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] The connector assembly has the advantages of fast installation and disassembly, stable locking and waterproof. It is easy and stable to use, and can stably complete the information transmission between various devices. It can reduce the communication chips and circuits between the driver and the controller, reduce development costs, reduce communication failures, and improve the execution efficiency and protection level of the system. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model.
[0014] Figure 2 It is a structural schematic diagram of the disassembled connector assembly of the utility model.
[0015] Figure 3 It is a schematic diagram of the internal structure of the utility model after the fixed socket and the connecting plug are connected.
[0016] Figure 4 This utility model Figure 3 Schematic diagram of the internal structure when the operating sleeve is rotated in the forward direction.
[0017] Figure 5 The utility model pulls Figure 3 Schematic diagram of the internal structure of the control panel.
[0018] Figure 6 It is a control block diagram of the vehicle-mounted electric air conditioning system of the utility model.
[0019] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0020] 1. Electronic control integrated machine;
[0021] 2. Connector assembly; 201. Fixed socket; 2011. Guide groove; 2012. Locking groove; 202. Connecting plug; 203. Operating sleeve; 2031. Action protrusion; 204. Control panel; 2041. Control top spring; 2042. One-way gear ring; 205. Sealing ring. DETAILED DESCRIPTION
[0022] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.
[0023] As attached Figure 1 To Attachment Figure 6 As shown:
[0024] Embodiment 1: The utility model provides a waterproof connector structure for an internal and external electronic control integrated machine of a vehicle-mounted electric air conditioner, including an electronic control integrated machine 1, which is fixedly mounted on a vehicle frame, and a functional wiring harness is connected to the electronic control integrated machine 1 through a connector assembly 2; the connector assembly 2 includes a fixed socket 201, a connecting plug 202, an operating sleeve 203 and a control panel 204, the fixed socket 201 is fixedly mounted on the side of the electronic control integrated machine 1, the connecting plug 202 is plugged into the outside of the fixed socket 201, and the connecting plug 202 is connected to one end of the functional wiring harness, and the other end of the functional wiring harness is connected to a driver (such as a fan, a sensor driver, etc.), the operating sleeve 203 is rotatably connected to the outside of the connecting plug 202, and the control panel 204 is plugged into the side of the operating sleeve 203.
[0025] In the disclosed embodiment, the connector assembly 2 also includes a sealing ring 205, and the sealing ring 205 is inserted into the outside of the plug of the connecting plug 202. When the connecting plug 202 is inserted into the outside of the fixed socket 201, the two sides of the sealing ring 205 will be squeezed by the fixed socket 201 and the connecting plug 202 respectively, so that the connecting part between the connecting plug 202 and the fixed socket 201 can be sealed and blocked by the sealing ring 205, which can effectively prevent water from entering.
[0026] In the embodiment of the present disclosure, a quick-tightening groove is provided on the outside of the fixed socket 201, and an action protrusion 2031 is provided on the inside of the operating sleeve 203. The action protrusion 2031 is plugged into the inside of the quick-tightening groove. The quick-tightening groove is composed of a guide groove 2011 arranged radially along the fixed socket 201 and a locking groove 2012 arranged spirally along the axis of the fixed socket 201, and one end of the locking groove 2012 is connected to one end of the guide groove 2011. In use, when the fixed socket 201 and the connecting plug 202 are connected, it is only necessary to insert the connecting plug 202 into the outside of the fixed socket 201 and rotate the operating sleeve 203 in a small range to achieve the locking installation operation. When the connecting plug 202 is inserted into the fixed socket 201 in the front and middle stages, the action protrusion 2031 will enter the inside of the guide groove 2011 and move following the insertion action of the connecting plug 202. When the connecting plug 202 is inserted to the later stage, the action protrusion 2031 will enter the inside of the locking groove 2012, so that when the operating sleeve 203 is rotated, the action protrusion 2031 can drive the connecting plug 202 to continue to move toward the fixed socket 201 through the locking groove 2012 and squeeze the sealing ring 205, thereby achieving the purpose of waterproofing. In addition, this operation abandons the traditional threaded connection method, greatly reduces the number of rotations, and facilitates the installation and disassembly operation.
[0027] In the embodiment of the present disclosure, a control top spring 2041 is provided on the side of the control disk 204, and the two ends of the control top spring 2041 are respectively against the side of the control disk 204 and the inside of the operating sleeve 203, and the control disk 204 and the fixed socket 201 are opposite to each other. The side is provided with a one-way toothed ring 2042, and under the action of the control top spring 2041, the two groups of one-way toothed rings 2042 are plugged into each other, and the cross-sectional shape of a single gear tooth of the one-way toothed ring 2042 is a right triangle, and when the operating sleeve 203 rotates toward the direction close to the guide groove 2011, the two groups of The straight edges of the gear teeth of the one-way gear ring 2042 are engaged with each other. In use, after the fixed socket 201 and the connecting plug 202 are connected, the operating sleeve 203 will be automatically locked, so that the fixed socket 201 can always maintain the connection state with the connecting plug 202 to achieve stable transmission of information data. After the fixed socket 201 and the connecting plug 202 are connected, the control disk 204 and the one-way gear ring 2042 of the fixed socket 201 will be plugged into each other under the action of the control top spring 2041, so that the operating sleeve 203 will be locked thereafter. Under the clamping limit action of the straight edges of the gear teeth of the two sets of one-way gear rings 2042, it is always impossible to reverse (the rotation direction of the operating sleeve 203 toward the guide groove 2011 is considered as reverse rotation), thereby preventing the action protrusion 2031 from entering the guide groove 2011, causing the connection between the fixed socket 201 and the connecting plug 202 to fail, thereby preventing the effective connection from loosening and causing communication failure. In addition, when the operating sleeve 203 rotates forward, the two sets of one-way gear rings 2042 can avoid each other and press against each other under the extrusion of the bevel edges of the gear teeth. The compression controls the top spring 2041, so as not to hinder the operation of the operating sleeve 203 to rotate forward to lock the fixed socket 201 and the connecting plug 202, and the use is stable. When the connecting plug 202 needs to be removed normally, it is only necessary to pull the control disk 204 to release the plug-in relationship between the two sets of one-way gear rings 2042, and the operating sleeve 203 can be reversed normally to allow the action protrusion 2031 to enter the inside of the guide groove 2011 from the locking groove 2012, thereby realizing the subsequent operation of pulling out the connecting plug 202 from the inside of the fixed socket 201, which is convenient and flexible to use.
[0028] The specific usage and function of this embodiment are as follows:
[0029] In the present invention, when the fixed socket 201 and the connecting plug 202 need to be connected, the connecting plug 202 only needs to be inserted into the outside of the fixed socket 201 and the operating sleeve 203 can be rotated in a small range to achieve the locking installation operation. When the connecting plug 202 is inserted into the front and middle stages of the outside of the fixed socket 201, the action protrusion 2031 will enter the inside of the guide groove 2011 and move along with the insertion action of the connecting plug 202. When the connecting plug 202 is inserted into the later stage, the action protrusion 2031 will enter the inside of the locking groove 2012, so that when the rotation is performed, the locking groove 2012 can be locked. When operating the sleeve 203, the action protrusion 2031 can drive the connecting plug 202 to continue to move toward the fixed socket 201 through the locking groove 2012 and squeeze the sealing ring 205, so as to achieve the purpose of waterproofing. After the fixed socket 201 and the connecting plug 202 are connected, the sleeve 203 can be operated to automatically lock, so that the fixed socket 201 can always maintain the connection state with the connecting plug 202 to achieve stable transmission of information data. After the fixed socket 201 and the connecting plug 202 are connected, the control panel 204 and the fixed socket 201 are controlled by the control top spring 2041. The one-way toothed rings 2042 of the socket 201 will be plugged into each other, so that the operating sleeve 203 will never be able to reverse under the clamping and limiting action of the straight edges of the gear teeth of the two sets of one-way toothed rings 2042 (the rotation direction of the operating sleeve 203 toward the guide groove 2011 is considered as reverse rotation), thereby preventing the action protrusion 2031 from entering the guide groove 2011 and causing the connection between the fixed socket 201 and the connecting plug 202 to fail, thereby effectively loosening the connection and causing communication failure. In addition, when the operating sleeve 203 rotates forward, the two sets of one-way toothed rings 2042 will be locked. 42 can avoid each other and compress the control top spring 2041 under the squeezing action of the bevel of the gear teeth, so as not to hinder the operation of the operating sleeve 203 to rotate forward to lock the fixed socket 201 and the connecting plug 202. If it is necessary to remove the connecting plug 202 normally during subsequent maintenance, it is only necessary to pull the control disk 204 to release the plug-in relationship between the two sets of one-way gear rings 2042, and the operating sleeve 203 can be reversed normally to allow the action protrusion 2031 to enter the inside of the guide groove 2011 from the locking groove 2012, thereby realizing the subsequent operation of pulling out the connecting plug 202 from the inside of the fixed socket 201.
[0030] In another embodiment, a long strip-shaped adapter hole is provided on the side connecting plate of the electronic control integrated machine 1, so that bolts can pass through the adapter hole to connect and fix the electronic control integrated machine 1 to the vehicle frame.
[0031] In this article, there are a few points to note:
[0032] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0033] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0034] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. The waterproof joint structure of the internal and external electronic control integrated machine of the vehicle-mounted electric air conditioner includes: An electronically controlled all-in-one machine, which is fixedly mounted on a vehicle frame, and a functional wiring harness is connected to the electronically controlled all-in-one machine through a connector assembly; the characteristic is that the connector assembly comprises a fixed socket, a connecting plug, an operating sleeve and a control panel, the fixed socket is fixedly mounted on the side of the electronically controlled all-in-one machine, the connecting plug is plugged into the outside of the fixed socket, and the connecting plug is connected to the functional wiring harness, the operating sleeve is rotatably connected to the outside of the connecting plug, and the control panel is plugged into the side of the operating sleeve.
2. The waterproof joint structure of the internal and external electronic control integrated machine of the vehicle-mounted electric air conditioner as claimed in claim 1, characterized in that: The joint assembly also includes a sealing ring, and the sealing ring is plugged into the outside of the plug of the connecting plug. When the connecting plug is inserted into the outside of the fixed socket, two sides of the sealing ring will be squeezed by the fixed socket and the connecting plug respectively.
3. The waterproof joint structure of the internal and external electronic control integrated machine of the vehicle-mounted electric air conditioner as claimed in claim 2, characterized in that: The outside of the fixed socket is provided with a quick-tightening groove, and the inside of the operating sleeve is provided with an action protrusion, which is plugged into the inside of the quick-tightening groove.
4. The waterproof joint structure of the internal and external electronic control integrated machine of the vehicle-mounted electric air conditioner as claimed in claim 3, characterized in that: The quick-tightening groove is composed of a guide groove arranged radially along the fixing socket and a locking groove arranged spirally along the axis of the fixing socket, and one end of the locking groove is connected to one end of the guide groove.
5. The waterproof joint structure of the internal and external electronic control integrated machine of the vehicle-mounted electric air conditioner as claimed in claim 4, characterized in that: A control top spring is arranged on the side of the control disk, and two ends of the control top spring respectively abut against the side of the control disk and the inside of the operating sleeve.
6. The waterproof joint structure of the internal and external electronic control integrated machine of the vehicle-mounted electric air conditioner as claimed in claim 5, characterized in that: One-way gear rings are provided on the opposite side of the control panel and the fixed socket. Under the action of the control top spring, the two sets of one-way gear rings are plugged into each other. The cross-sectional shape of a single gear tooth of the one-way gear ring is a right triangle, and when the operating sleeve rotates in the direction close to the guide groove, the straight edges of the gear teeth of the two sets of one-way gear rings are clamped into each other.