Electric connection assembly

By designing the electrical connection components of the clamping structure and sealing ring in the control box of the charging gun, the connection problem caused by the shaking of the conversion connector in the charging gun during the plug-in process is solved, and a more stable and safe electrical connection is achieved. .

CN222355583UActive Publication Date: 2025-01-14JILIN ZHONG YING HIGH TECH CO LTD
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Patent Information

Application Number
CN202421060807.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-14
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing charging gun's control box conversion connector lacks a secure clamping and fixing method, which causes shaking during plug-in or during use, resulting in unstable connection and may lead to electrical connection risk.

Method used

An electrical connection assembly is designed, including a housing, a conversion connector and a plug connector. The conversion connector is fixed by a clamping structure between the side wall and the housing to ensure the stability of the conversion bracket on the housing. The plug connector cooperates with the accommodating through the plug-in barrel to achieve rapid and electrical connection between plug-in and prevent deviation problems caused by plug-in force.

Benefits of technology

Through the clamping structure and sealing ring design, the stable connection between the conversion connector and the plug connector is ensured, and the problem of unstable electrical connection is prevented, and the safety and reliability of the electrical connection are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric connection assembly, which comprises a shell, a conversion connector and a plugging connector, the conversion connector comprises a conversion support and a conversion terminal, the conversion support comprises a protection panel, a plugging interface and a side wall which semi-surrounds the plugging interface, and an accommodating through hole in the plugging interface accommodates the conversion terminal. The side wall is arranged in the shell through a clamping structure, the plug connector comprises a terminal support and a plug-in terminal, the terminal support comprises a connecting end face and a plurality of plug cylinders, plug-in through holes for containing the plug-in terminal are formed in the plug cylinders, and the plug connector is connected with the conversion connector through a window in the shell in a plug-in mode, so that the plug cylinders are matched with the containing through holes in a plug-in mode. The side wall of the conversion connector is arranged in the housing through the clamping structure, the housing is provided with the window, the plugging cylinder of the plugging connector is plugged with the plugging interface of the conversion connector through the window on the housing to complete the electrical connection of the plugging terminal and the conversion terminal, the structure is simple, and the assembly is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of new energy vehicle connectors, and more specifically, to an electrical connection component. Background Art

[0002] With the rapid development and popularization of new energy vehicles, the research and development of charging guns for electric vehicles is particularly important. The conversion connector in the control box of the existing charging gun has no firm clip-on fixing method in the control box. During and after the plug-in connection between the conversion connector in the control box and the plug connector outside the control box, the conversion connector in the control box is subjected to the plug-in force or the shaking generated during use, causing it to deviate from the predetermined position, resulting in an unstable connection between the conversion connector and the plug connector, which may separate and cause a risk of electricity use. Therefore, a new solution is urgently needed in the prior art to solve the above problems. Utility Model Content

[0003] One purpose of the utility model is to provide a new technical solution of an electrical connection assembly to solve the problem of unstable connection between a conversion connector and a plug connector.

[0004] According to the utility model, an electrical connection assembly is provided, including a shell, a conversion connector and a plug connector, the conversion connector includes a conversion bracket and a conversion terminal, a protective panel is arranged on the conversion bracket, a plug interface is convexly arranged on the protective panel, and a side wall semi-surrounding the plug interface, a plurality of accommodating through holes with parallel axes are arranged in the plug interface, the conversion terminal is located in the accommodating through hole, a clamping structure is arranged between the side wall and the shell, the side wall is fixed to the inside of the shell through the clamping structure, the plug connector includes a terminal bracket and a plug-in terminal, the terminal bracket is provided with a connecting end face, a plurality of plug-in cylinders are vertically extended from the connecting end face, a plug-in through hole for accommodating the plug-in terminal is arranged in the plug-in cylinder, a window is arranged on the shell, the conversion connector is at least partially exposed outside the shell through the window, the plug connector is plug-connected with the conversion connector through the window, so that the plug-in cylinder is plug-matched with the accommodating through hole, and the plug-in terminal is plug-matched with the conversion terminal one by one and electrically connected.

[0005] Optionally, a stopper portion half-surrounding the plurality of plug-in tubes extends from the connection end surface in a direction toward the plug-in tubes, and is used to limit a maximum depth of the plug-in tubes inserted into the accommodating through-holes.

[0006] Optionally, the plug-in barrel includes a plurality of first plug-in barrels arranged at intervals and at least one second plug-in barrel with a plurality of through holes, a first plane in which the axes of the plurality of first plug-in barrels coexist is arranged parallel to a second plane in which the axes of the plurality of through holes coexist, the accommodating through holes include first accommodating through holes correspondingly plugged into the plurality of first plug-in barrels and second accommodating through holes correspondingly plugged into the second plug-in barrel, the mating terminals and the conversion terminals are respectively plugged into and electrically connected with the corresponding first plug-in barrels and the second plug-in barrels.

[0007] Optionally, a support plate extends vertically from the connecting end surface, and the support plate is located on one side of the plug-in barrel. When the plug connector is plugged into the conversion connector, the side of the support plate facing the plug-in barrel is connected to the outer side of the plug interface.

[0008] Optionally, the side wall and the plug-in interface are arranged in a conformal manner, and a set gap is arranged between the inner side surface of the side wall and the outer side surface of the plug-in interface.

[0009] Optionally, the plug connector further comprises a protective shell arranged around the side of the terminal bracket, the protective shell being snap-connected to the terminal bracket, and when the plug connector is plug-connected to the conversion connector, the protective shell is partially inserted into the gap.

[0010] Optionally, after the protective shell is partially inserted into the gap, a first sealing ring is arranged between the protective shell and the outer wall of the stop portion.

[0011] Optionally, the side wall includes an interconnected mounting portion and a protective portion, the protective portion is conformally arranged with the plug-in interface, the mounting portion is two mounting ears connected to the edge of the protective portion, the two mounting ears are symmetrically arranged with respect to the protective portion, a raised mounting seat is arranged inside the shell around the window, the mounting seat is conformally arranged with the inner surface of the side wall, the clip-on structure is a clip-on groove arranged on the mounting ear and a clip-on portion corresponding to the clip-on groove is arranged on the mounting seat, the clip-on portion is clipped with the clip-on groove to make the side wall snap onto the mounting seat.

[0012] Optionally, a second sealing ring is provided between the side wall and the mounting seat.

[0013] Optionally, a guide portion is further provided on the protective portion, two parallel guide strips are provided on the periphery of the mounting seat and a clamping portion is provided between the two guide strips, and the guide portion is embedded in the clamping portion under the guidance of the two guide strips.

[0014] The beneficial effects of the utility model are:

[0015] The scheme of the utility model includes a shell, a conversion connector and a plug-in connector. The conversion connector includes a conversion bracket and a conversion terminal. A protective panel is arranged on the conversion bracket, a plug-in interface is protruded on the protective panel, and a side wall semi-surrounding the plug-in interface is arranged. A clamping structure is arranged between the side wall and the shell. The side wall is fixed to the inside of the shell by the clamping structure. The quick-plug connector includes a terminal bracket and a plug-in terminal. Since the conversion bracket is fixed to the shell by the side wall, it is more conducive to the smooth plug-in of the plug-in barrel of the terminal bracket and the plug-in interface. The plug-in terminal and the conversion terminal can be quickly plugged in one by one and electrically connected, so as to prevent the plug-in force generated during the plug-in process of the plug-in barrel of the terminal bracket and the plug-in interface from causing the conversion bracket to deviate from the preset position in the shell, resulting in an unstable electrical connection.

[0016] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention.

[0018] Figure 1 This is a structural schematic diagram of an electrical connection assembly of the utility model;

[0019] Figure 2 This is a structural schematic diagram of a housing of an electrical connection assembly of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the conversion connector of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the plug connector of the utility model;

[0022] Figure 5 It is a structural schematic diagram of the conversion terminal of the utility model and the plug-in terminal;

[0023] Figure 6 This is a schematic structural diagram of an electrical connection assembly of the utility model from another angle;

[0024] Figure 7 A structural schematic diagram showing the position of a protective shell of an electrical connection assembly of the utility model;

[0025] Figure 8 It is a cross-sectional schematic diagram of an electrical connection assembly of the utility model.

[0026] The following are marked in the figure:

[0027] 1. Shell; 11. Window; 12. Mounting seat; 121. Clamping part; 122. Guide strip; 123. Pressing part; 2. Conversion connector; 21. Conversion bracket; 211. Protection panel; 212. Plug-in interface; 2121. First accommodating through hole; 2122. Second accommodating through hole; 213. Side wall; 2131. Protection part; 2132. Mounting ear; 2133. Slot; 2134. Guide part; 22. Conversion terminal; 3. Plug connector; 31. Terminal bracket; 311. Connection end face; 3121. First plug-in cylinder; 3122. Second plug-in cylinder; 3123. Through hole; 3124. Plug-in through hole; 313. Stopper; 314. Support plate; 32. Plug-in terminal; 4. Protective shell; 5. First sealing ring; 6. Second sealing ring. DETAILED DESCRIPTION

[0028] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangements of components and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present invention.

[0029] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present invention, its application, or uses.

[0030] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.

[0031] In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.

[0032] According to the first aspect of the present utility model, Figure 1-Figure 8As shown, an electrical connection assembly is provided, including a housing 1, a conversion connector 2 and a plug connector 3, the conversion connector 2 including a conversion bracket 21 and a conversion terminal 22, a protective panel 211 is provided on the conversion bracket 21, a plug interface 212 is protruding on the protective panel 211, and a side wall 213 semi-surrounding the plug interface 212, a plurality of accommodating through holes with parallel axes are provided in the plug interface 212, the conversion terminal 22 is located in the accommodating through hole, a clamping structure is provided between the side wall 213 and the housing 1, the side wall 213 is fixed to the inside of the housing 1 through the clamping structure, and the The plug-in connector 3 includes a terminal support 31 and a plug-in terminal 32. The terminal support 31 is provided with a connecting end face 311. A plurality of plug-in sleeves extend vertically from the connecting end face 311. A plug-in through hole 3124 for accommodating the plug-in terminal 32 is provided in the plug-in sleeve. A window 11 is provided on the shell 1. The conversion connector 2 is at least partially exposed outside the shell 1 through the window 11. The plug-in connector 3 is plug-connected with the conversion connector 2 through the window 11, so that the plug-in sleeve is plug-matched with the accommodating through hole, and the plug-in terminal 32 is plug-matched with the conversion terminal 22 one by one and electrically connected.

[0033] With the rapid development and popularization of new energy vehicles, the research and development of charging guns for electric vehicles is particularly important. The conversion connector 2 in the control box of the existing charging gun has no firm clip-on fixing method in the control box. During and after the plug-in connection process between the conversion connector 2 in the control box and the plug connector 3 outside the control box, the conversion connector 2 in the control box is subjected to the plug-in force or the shaking generated during use, causing it to deviate from the predetermined position, resulting in an unstable connection between the conversion connector 2 and the plug connector 3, and separation, resulting in a risk of electricity use.

[0034] The solution of the utility model is that the conversion bracket 21 is fixed to the shell 1 by the clamping structure set between the side wall 213 and the shell 1, which is more conducive to the smooth plugging of the plug-in tube of the terminal bracket 31 and the plug-in interface 212. The plug-in terminal 32 and the conversion terminal 22 can be quickly plugged in one by one and electrically connected, preventing the plugging force generated during the plugging process of the plug-in tube of the terminal bracket 31 and the plug-in interface 212 from causing the conversion bracket 21 to deviate from the preset position in the shell 1, thereby causing the problem of unstable electrical connection.

[0035] In some embodiments, Figure 4-Figure 5 As shown, a stopper 313 half-surrounding the plurality of plug-in cylinders extends from the connection end surface 311 toward the plug-in cylinders, and is used to limit the maximum depth of the plug-in cylinders inserted into the accommodating through hole 3123 .

[0036] The stopper 313 is provided to prevent excessive insertion between the plug-in terminal 32 and the conversion terminal 22 from causing structural damage to both, and to prevent deeper insertion from causing damage to the connection end surface 311 .

[0037] In some embodiments, Figure 3-Figure 4 As shown, the plug-in cylinder includes a plurality of first plug-in cylinders 3121 arranged at intervals and at least one second plug-in cylinder 3122 with a plurality of through holes 3123. A first plane in which the axes of the plurality of first plug-in cylinders 3121 coexist is parallel to a second plane in which the axes of the plurality of through holes 3123 coexist. The accommodating through holes include first accommodating through holes 2121 correspondingly plugged into the plurality of first plug-in cylinders 3121 and second accommodating through holes 2122 correspondingly plugged into the second plug-in cylinder 3122. The plug-in terminal 32 and the conversion terminal 22 are respectively plugged into and electrically connected with the corresponding first plug-in cylinder 3121 and the second plug-in cylinder 3122.

[0038] The first plug-in barrel 3121 and the second plug-in barrel 3122 are designed to allow the plug-in terminal 32 and the conversion terminal 22 of the same purpose to be plugged into the first plug-in barrel 3121 to complete the electrical connection, and the plug-in terminal 32 and the conversion terminal 22 of another purpose to be plugged into the second plug-in barrel 3122 to complete the electrical connection.

[0039] In some embodiments, Figure 3-Figure 5 As shown, a support plate 314 extends vertically from the connection end surface 311, and the support plate 314 is located on one side of the plug-in barrel. When the plug connector 3 is plugged into the conversion connector 2, the support plate 314 is connected to the outer side of the plug interface 212 toward the side of the plug-in barrel.

[0040] The support plate 314 cooperates with the plug-in tube to clamp the thick wall of the plug-in interface 212 , so that the conversion connector 2 and the plug connector 3 can be connected more firmly, thereby ensuring the stability of the electrical connection between the plug-in terminal 32 and the conversion terminal 22 .

[0041] In some embodiments, Figure 3 As shown, the side wall 213 and the plug-in interface 212 are arranged in a conformal manner, and a predetermined gap is provided between the inner side surface of the side wall 213 and the outer side surface of the plug-in interface 212 .

[0042] The side wall 213 is arranged to follow the shape of the plug interface 212 , so as to better surround and protect the plug interface 212 , and also to reduce the space occupied by the side wall 213 and the amount of material used.

[0043] In some embodiments, Figure 1 , Figure 5 , Figure 7 , Figure 8 As shown, the plug connector 3 also includes a protective shell 4 arranged around the side of the terminal bracket 31, and the protective shell 4 is snap-connected with the terminal bracket 31. When the plug connector 3 is plug-connected with the conversion connector 2, the protective shell 4 is partially inserted into the gap.

[0044] After the plug connector 3 is plugged into the conversion connector 2 , the protective shell 4 can protect the side of the terminal bracket 31 and the plug-in terminal 32 in the terminal bracket 31 to prevent the plug-in terminal 32 from being disconnected from the conversion terminal 22 in the conversion connector 2 .

[0045] In some embodiments, Figure 8 As shown, after the protective shell 4 is partially inserted into the gap, a first sealing ring 5 is arranged between the protective shell 4 and the outer wall of the stopper 313 .

[0046] The first sealing ring 5 can seal the gap between the protective shell 4 and the terminal bracket 31, and prevent impurities and water vapor from entering the gap, thereby ensuring the safety of electricity use when the plug-in terminal 32 is powered on.

[0047] In some embodiments, Figure 2 , Figure 3 , Figure 6 As shown, the side wall 213 includes an interconnected mounting portion and a protective portion 2131, the protective portion 2131 is arranged in a conformal manner with the plug-in interface 212, the mounting portion is two mounting ears 2132 connected to the edge of the protective portion 2131, the two mounting ears 2132 are symmetrically arranged relative to the protective portion 2131, a raised mounting seat 12 is arranged around the window 11 inside the shell 1, the mounting seat 12 is arranged in a conformal manner with the inner side surface of the side wall 213, the clamping structure is a clamping groove 2133 arranged on the mounting ear 2132 and a clamping portion 121 corresponding to the clamping groove 2133 is arranged on the mounting seat 12, the clamping portion 121 is clamped with the clamping groove 2133 so that the side wall 213 is snapped onto the mounting seat 12.

[0048] The protective portion 2131 and the plug-in interface 212 are arranged in a conformal manner to better protect the plug-in interface 212, reduce the spatial arrangement of the side wall 213, and reduce material costs. The card slot 2133 on the mounting ear 2132 is engaged with the card portion 121 on the mounting seat 12, and the side wall 213 is fixed to the mounting seat 12. The conversion bracket 21 is fixed to the mounting seat 12 through the side wall 213, which is convenient for plugging the connector 3 and the conversion connector 2, and can also ensure the stability of the plug-in between the two.

[0049] In some embodiments, Figure 8As shown, a second sealing ring 6 is provided between the side wall 213 and the mounting seat 12 .

[0050] The second sealing ring 6 is designed to seal the gap between the mounting seat 12 on the housing 1 and the side wall 213 to prevent impurities and water vapor from entering the gap, thereby ensuring electrical safety when the plug terminal 32 is powered on.

[0051] In some embodiments, Figure 6 As shown, a guide portion 2134 is also provided on the protective portion 2131, two parallel guide strips 122 are provided on the outer periphery of the mounting seat 12 and a clamping portion 123 is provided in the middle of the two guide strips 122, and the guide portion 2134 is embedded in the clamping portion 123 under the guidance of the two guide strips 122.

[0052] The card slot 2133 on the mounting ear 2132 is engaged with the card connection portion 121 on the mounting seat 12, thereby fixing the side wall 213 on the mounting seat 12 to prevent the side wall 213 from moving in the horizontal and vertical directions relative to the mounting seat 12. The guide portion 2134 is then embedded in the clamping portion 123 under the action of the guide bar 122. The clamping portion 123 presses the guide portion 2134 to prevent the side wall 213 from detaching from the mounting seat 12 in the vertical direction, thereby strengthening and ensuring the seal between the side wall 213 and the shell 1.

[0053] Although some specific embodiments of the present invention have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present invention. It should be understood by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. An electrical connection assembly, characterized in that: Including housing, conversion connector and plug connector, The conversion connector comprises a conversion bracket and a conversion terminal, a protection panel is arranged on the conversion bracket, a plug-in interface is convexly arranged on the protection panel, and a side wall semi-surrounding the plug-in interface, a plurality of accommodating through holes with parallel axes are arranged in the plug-in interface, the conversion terminal is located in the accommodating through holes, a clamping structure is arranged between the side wall and the shell, and the side wall is fixed inside the shell through the clamping structure, The plug connector comprises a terminal support and a plug-in terminal, wherein the terminal support is provided with a connection end surface, a plurality of plug-in barrels are vertically extended from the connection end surface, and a plug-in through hole for accommodating the plug-in terminal is provided in the plug-in barrel. A window is provided on the shell, and the conversion connector is at least partially exposed outside the shell through the window. The plug connector is plug-connected with the conversion connector through the window, so that the plug-in cylinder is plug-matched with the accommodating through hole, and the plug-in terminals are plug-matched with the conversion terminals one by one and are electrically connected.

2. An electrical connection assembly according to claim 1, characterized in that: A stopper portion half-surrounding the plurality of plug-in tubes extends from the connection end surface toward the plug-in tubes and is used to limit a maximum depth of the plug-in tubes inserted into the accommodating through hole.

3. An electrical connection assembly according to claim 1, characterized in that: The plug-in barrel comprises a plurality of first plug-in barrels arranged at intervals and at least one second plug-in barrel with a plurality of through holes, a first plane where the axes of the plurality of first plug-in barrels are located together and a second plane where the axes of the plurality of through holes are located together are arranged in parallel, The receiving through hole includes a first receiving through hole correspondingly plugged with the plurality of the first plug-in barrels and a second receiving through hole correspondingly plugged with the second plug-in barrels. The plug-in terminal and the conversion terminal are respectively plugged into the corresponding first plug-in barrel and the second plug-in barrel and are electrically connected.

4. An electrical connection assembly according to claim 1, characterized in that: A support plate extends vertically from the connection end surface and is located at one side of the plug-in barrel. When the plug connector is plugged into the conversion connector, the support plate is connected to the outer side of the plug interface toward the side of the plug-in barrel.

5. An electrical connection assembly according to claim 2, characterized in that: The side wall and the plug-in interface are arranged in a conformal manner, and a set gap is arranged between the inner side surface of the side wall and the outer side surface of the plug-in interface.

6. An electrical connection assembly according to claim 5, characterized in that: The plug connector also includes a protective shell arranged around the side of the terminal bracket, the protective shell is snap-connected with the terminal bracket, and when the plug connector is plug-connected with the conversion connector, the protective shell is partially inserted into the gap.

7. An electrical connection assembly according to claim 6, characterized in that: After the protective shell is partially inserted into the gap, a first sealing ring is arranged between the protective shell and the outer wall of the stopper.

8. An electrical connection assembly according to claim 5, characterized in that: The side wall includes an interconnected mounting portion and a protective portion, the protective portion is arranged in a conformal relationship with the plug-in interface, the mounting portion is two mounting ears connected to the edge of the protective portion, the two mounting ears are symmetrically arranged relative to the protective portion, a raised mounting seat is arranged inside the shell around the window, the mounting seat is arranged in a conformal relationship with the inner side surface of the side wall, the clamping structure is a clamping groove arranged on the mounting ear and a clamping portion corresponding to the clamping groove is arranged on the mounting seat, the clamping portion is clamped with the clamping groove so that the side wall is buckled on the mounting seat.

9. An electrical connection assembly as claimed in claim 8, characterized in that: A second sealing ring is arranged between the side wall and the mounting seat.

10. An electrical connection assembly according to claim 9, characterized in that: The protection part is also provided with a guide part, the outer periphery of the mounting seat is provided with two parallel guide strips and a clamping part is provided between the two guide strips, and the guide part is embedded in the clamping part under the guidance of the two guide strips.