AOI automatic board disassembling and storing all-in-one machine
By using components such as fixture adsorption plate, vacuum suction cup and hydraulic cylinder in the AOI automatic plate removal and storage machine, the automatic disassembly and storage of circuit boards is realized, and the circuit board damage caused by manual operation in the existing technology is solved, and the circuit board damage is improved. Partition accuracy and safety.
Patent Information
- Application Number
- CN202420972349.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing AOI automatic board removal and storage all-in-one machine requires manual operation by personnel, which leads to the circuit board being easily damaged due to placement errors during board removal, which increases the risk during board removal.
An AOI automatic plate removal and storage integrated machine is designed, using components such as clamp adsorption plate, vacuum suction cup and hydraulic cylinder to realize automatic absorption, separation and storage of circuit boards, reducing manual participation steps and improving the accuracy of disassembly.
Through automated operations, the incidence of manual errors is reduced, the removal accuracy and safety of circuit boards are improved, and the operation process is simplified.
Smart Images

Figure CN222356630U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of circuit board processing, in particular to an AOI automatic board disassembly and storage integrated machine. Background Art
[0002] AOI automatic board removal and storage machine is a device that integrates automatic optical inspection, automatic board removal and automatic storage functions. AOI is a technology that uses optical systems for automatic inspection and quality control. It is often used in the electronics manufacturing industry to detect the quality of PCB boards and the accuracy of soldering connections.
[0003] When using the existing board removal and storage machine, personnel need to place the defective circuit boards identified by AOI on the fixture of the board removal machine, and then the board removal equipment will remove the circuit boards from the jig board, and then the jig board will fall into the storage device, and personnel need to manually remove the circuit boards and place them in a centralized manner;
[0004] The above method requires personnel to manually place and remove the circuit board and take out the fixture plate, which results in more steps involving personnel. This can easily cause the circuit board to be damaged due to incorrect placement by personnel during the board removal process, leading to accidents during the board removal process. Therefore, the existing automatic board removal and storage all-in-one machine has certain shortcomings.
[0005] In summary, it is necessary to invent an AOI automatic panel removal and storage all-in-one machine. Utility Model Content
[0006] To this end, the utility model provides an AOI automatic board removal and storage all-in-one machine to solve the problem that the circuit board is easily damaged due to incorrect placement of personnel during the board removal process, resulting in accidents during the board removal process.
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an AOI automatic board removal and storage all-in-one machine, comprising a shell, a foot cup is fixed at the bottom corner of the outer wall of the shell, a board removal component for removing the circuit board is arranged at the upper end of the interior of the shell, and a board storage component for storing the jig plate is arranged inside the shell and below the board removal component.
[0008] Preferably, the panel removal component comprises an electrically controlled slide rail, two of the electrically controlled slide rails are fixed on both sides of the inner wall of the shell, the top ends of the outer walls of the electrically controlled slide rails are slidably connected with electrically controlled sliders, and the top ends of the outer walls of the two electrically controlled sliders are fixed with hinged seats.
[0009] Preferably, the outer walls of the two hinged seats on opposite sides are rotatably connected to a rotating shaft, the outer wall of the rotating shaft is fixed with a clamp adsorption plate a, the upper end of the outer wall of the clamp adsorption plate a is provided with adsorption holes, and the bottom end of the outer wall of the clamp adsorption plate a is fixed with an air suction pump a.
[0010] Preferably, a driving motor is fixed to the side end of the outer wall of any one of the hinged seats and at a position corresponding to the rotating shaft, and the output shaft of the driving motor is fixedly connected to the side end of the rotating shaft.
[0011] Preferably, a support platform is fixed at the center above the top of the outer wall of the shell, a hydraulic cylinder is fixed to the top of the outer wall of the support platform, a hydraulic telescopic rod is installed at the bottom end of the hydraulic cylinder, and the end of the hydraulic telescopic rod away from the hydraulic cylinder passes through the top of the inner wall of the support platform and is fixed with a clamp adsorption plate b.
[0012] Preferably, slots are provided at the top of the outer wall of the shell and at positions corresponding to the clamp adsorption plate b, a plurality of vacuum suction cups are fixed to the front end of the outer wall of the clamp adsorption plate b, and an air suction pump b is fixed to the rear end of the outer wall of the clamp adsorption plate b, and the air suction pump b is used in conjunction with the vacuum suction cup.
[0013] Preferably, a board storage cavity is opened on the inner wall of the shell and located below the electric control slide rail, the board storage component includes a board storage rack, the bottom end of the board storage rack is slidably connected to the bottom end of the inner wall of the board storage cavity, a telescopic electric cylinder is fixed at the rear end of the outer wall of the shell and at a position corresponding to the board storage rack, and the output end of the telescopic electric cylinder passes through the rear side of the inner wall of the shell and is fixed to the rear end of the outer wall of the board storage rack.
[0014] Preferably, a cabinet door panel is hinged at the front end of the outer wall of the shell and at a position corresponding to the storage board placement rack, an electrical box is arranged on the inner wall of the shell and below the storage board cavity, and a three-color alarm light is also arranged at the top of the outer wall of the shell.
[0015] The beneficial effects of the utility model are:
[0016] In the utility model, the circuit board can be sucked by cooperating with the set clamp adsorption plate a and the set clamp adsorption plate b and the vacuum suction cup can cooperate with the clamp adsorption plate a to separate the circuit board and the jig plate, and the jig plate can fall onto the storage board placement rack and be pushed out by the telescopic electric cylinder, and the disassembled circuit board can be sent out again by the clamp adsorption plate a. Through the above method, it can be seen that the utility model can automatically take the product, separate and feed the materials, thereby reducing the steps involved by personnel, improving the product disassembly accuracy, and facilitating personnel to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the cross-sectional structure of the utility model in the front view direction;
[0018] Figure 2 It is a schematic diagram of a partial cross-sectional structure of the utility model in a side view direction;
[0019] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0020] Figure 4 It is a three-dimensional structural schematic diagram of the storage plate placement rack of the utility model.
[0021] In the figure: 100, housing; 110, electrically controlled slide rail; 120, electrically controlled slider; 200, hinged seat; 210, drive motor; 220, rotating shaft; 230, fixture adsorption plate a; 231, suction pump a; 300, support table; 310, hydraulic cylinder; 320, hydraulic telescopic rod; 330, fixture adsorption plate b; 331, vacuum suction cup; 400, storage plate cavity; 410, telescopic electric cylinder; 420, storage plate placement rack; 500, electrical box; 600, three-color alarm light. DETAILED DESCRIPTION
[0022] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0023] See attached Figure 1-4 The AOI automatic board removal and storage integrated machine provided by the utility model includes a shell 100, a foot cup is fixed at the bottom corner of the outer wall of the shell 100, and a board removal component for removing the circuit board is arranged at the upper end of the inner part of the shell 100. The board removal component includes an electric control slide rail 110, and two electric control slide rails 110 are fixed on both sides of the inner wall of the shell 100. The top of the outer wall of the electric control slide rail 110 is slidably connected with an electric control slider 120. The electric control slide rail 110 and the electric control slider 120 are provided to adjust the height of the hinge seat 200 and the fixture adsorption plate a230. The top of the outer wall of the two electric control sliders 120 is fixed with an hinge seat 200, and the outer wall of the opposite side of the two hinge seats 200 is rotatably connected with a rotating shaft 220, and the outer wall of the rotating shaft 220 is fixed with A fixture adsorption plate a230, the upper end of the outer wall of the fixture adsorption plate a230 is provided with adsorption holes, an air suction pump a231 is fixed to the bottom end of the outer wall of the fixture adsorption plate a230, a driving motor 210 is fixed to the side end of the outer wall of any hinged seat 200 and at the position corresponding to the rotating shaft 220, and the output shaft of the driving motor 210 is fixedly connected to the side end of the rotating shaft 220, specifically, the rotating shaft 220 can be driven to rotate by the arranged driving motor 210, and the rotating shaft 220 can drive the fixture adsorption plate a230 to rotate when rotating, and the air suction pump a231 arranged on the fixture adsorption plate a230 can make the adsorption holes absorb the problematic circuit board and perform subsequent board removal work, and the fixture adsorption plate a230 needs to adsorb and fix the fixture plate;
[0024] A support platform 300 is fixed at the center above the top of the outer wall of the shell 100, and a hydraulic cylinder 310 is fixed to the top of the outer wall of the support platform 300. The support platform 300 can support the hydraulic cylinder 310, and a hydraulic telescopic rod 320 is installed at the bottom end of the hydraulic cylinder 310. The end of the hydraulic telescopic rod 320 away from the hydraulic cylinder 310 passes through the top of the inner wall of the support platform 300 and is fixed with a clamp adsorption plate b330. Slots are provided at the top of the outer wall of the shell 100 and at positions corresponding to the clamp adsorption plate b330. A plurality of vacuum suction cups 331 are fixed to the front end of the outer wall of the clamp adsorption plate b330, and an air suction pump b is fixed to the rear end of the outer wall of the clamp adsorption plate b330. The air suction pump b is used in conjunction with the vacuum suction cup 331. Specifically, the hydraulic cylinder 310 can control the clamp adsorption plate b330 to move up and down through the hydraulic telescopic rod 320. When the fixture adsorption plate a230 drives the jig plate to be in a vertical setting, the vacuum suction cup 331 will be aligned with the bottom of the circuit board on the jig plate, and then the hydraulic cylinder 310 can drive the fixture adsorption plate b330 to move downward through the hydraulic telescopic rod 320, and then the driving motor 210 drives the fixture adsorption plate a230 to rotate in the opposite direction through the rotating shaft 220, so that the circuit board is aligned with the vacuum suction cup 331, and then the suction pump b is started to enable the vacuum suction cup 331 to absorb the circuit board, so that the circuit board and the jig plate can be fixed respectively in cooperation with the fixture adsorption plate a230, and then the driving motor 210 can continue to drive the fixture adsorption plate a230 to rotate backward, so that the circuit board and the jig plate are separated, and the jig plate will rotate to the top of the storage board placement rack 420, and the hydraulic telescopic rod 320 will drive the fixture adsorption plate b330 and the circuit board to move upward temporarily;
[0025] A board storage component for storing jig plates is provided inside the shell 100 and below the board removal component. A board storage cavity 400 is provided on the inner wall of the shell 100 and below the electric control slide rail 110. The board storage component includes a board storage rack 420. The bottom end of the board storage rack 420 is slidably connected to the bottom end of the inner wall of the board storage cavity 400. A telescopic electric cylinder 410 is fixed at the rear end of the outer wall of the shell 100 and at a position corresponding to the board storage rack 420. The output end of the telescopic electric cylinder 410 passes through the rear side of the inner wall of the shell 100 and is fixed to the rear end of the outer wall of the board storage rack 420. The jig plate separated from the circuit board will rotate under the action of the drive motor 210. Turn to the top of the storage plate rack 420, and after closing the suction pump a231, the fixture plate will fall onto the top of the storage plate rack 420, and the telescopic electric cylinder 410 can be powered on to start the storage plate rack 420 to move, so that the storage plate rack 420 can extend from the front end of the storage plate cavity 400, and a cabinet door panel is hinged at the front end of the outer wall of the shell 100 and at a position corresponding to the storage plate rack 420, and an electrical box 500 is arranged on the inner wall of the shell 100 and below the storage plate cavity 400, and the electrical box 500 is arranged to supply power and control the steps of the operation of the device, and a three-color alarm light 600 is also arranged at the top of the outer wall of the shell 100.
[0026] The use process of the utility model is as follows: first, by controlling the electric control slider 120 to slide forward on the electric control slide rail 110, the fixture adsorption plate a230 can be extended from the front end of the housing 100, and then the upper AOI machine can place the screened unqualified products on the fixture adsorption plate a230 through a mechanical arm and other equipment, and the fixture plate for fixing the circuit board needs to be installed at one end of the fixture adsorption plate a230 where the adsorption hole is opened, and then the suction pump a231 is started so that the fixture adsorption plate a230 can pass through the adsorption hole. The jig plate and the circuit board are sucked. After the sucking is completed, the electric control slider 120 drives the clamp adsorption plate a230 to move toward the inside of the housing 100. At the same time, the driving motor 210 can drive the clamp adsorption plate a230 to rotate upward through the rotating shaft 220 so that the clamp adsorption plate a230 drives the circuit board to be set upward. Then the hydraulic cylinder 310 can drive the clamp adsorption plate b330 to move downward through the hydraulic telescopic rod 320. Then the driving motor 210 drives the clamp adsorption plate a230 to rotate upward through the rotating shaft 220. The circuit board is rotated forward so that the circuit board is aligned with the vacuum suction cup 331, and then the suction pump b is started so that the vacuum suction cup 331 can absorb the circuit board, so that the circuit board and the fixture board can be fixed respectively in cooperation with the fixture suction plate a230, and then the driving motor 210 can continue to drive the fixture suction plate a230 to rotate backward so that the circuit board and the fixture board are separated, and the fixture board will rotate to the top of the storage board placement rack 420, and the hydraulic telescopic rod 320 will drive the fixture suction plate b330 and the circuit board to move upward temporarily. , and the jig plate separated from the circuit board will rotate to the top of the storage board placement rack 420 under the action of the driving motor 210, and after the suction pump a231 is turned off, the jig plate will fall onto the top of the storage board placement rack 420. When a certain amount of jig plates are stored, the personnel can open the cabinet door panel, and the telescopic electric cylinder 410 can be powered on to start the storage board placement rack 420 to move, so that the storage board placement rack 420 can extend from the front end of the storage board cavity 400, so that the personnel can take the jig plate placed on the storage board placement rack 420 to the transport trolley;
[0027] After the fixture plate is placed, the fixture adsorption plate a230 will rotate forward under the action of the driving motor 210, and at the same time, the fixture adsorption plate b330 will drive the circuit board to align with the fixture adsorption plate a230, and then turn off the suction pump b and turn on the suction pump a231, so that the fixture adsorption plate a230 can absorb the circuit board, and the hydraulic telescopic rod 320 can drive the vacuum suction cup 331 to move upward and reset, and the electric control slider 120 can bring the circuit board out, making it convenient for personnel to remove the circuit board.
[0028] The above is only a preferred embodiment of the utility model. Any person skilled in the art may modify the utility model by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement based on the technical solution of the utility model shall fall within the scope of protection claimed by the utility model.
Claims
1. An AOI automatic board disassembly and storage integrated machine, comprising a housing (100), wherein a foot cup is fixed at the bottom corner of the outer wall of the housing (100), characterized in that: A board disassembly component for disassembling a circuit board is provided at the upper inner end of the housing (100), and a board storage component for storing jig boards is provided inside the housing (100) and below the board disassembly component.
2. The AOI automatic panel disassembly and storage integrated machine according to claim 1, characterized in that: The panel removal component comprises an electrically controlled slide rail (110), wherein two electrically controlled slide rails (110) are fixed on both sides of the inner wall of the housing (100), the top ends of the outer walls of the electrically controlled slide rails (110) are slidably connected to electrically controlled sliders (120), and the top ends of the outer walls of the two electrically controlled sliders (120) are fixed to hinged seats (200).
3. The AOI automatic panel removal and storage integrated machine according to claim 2, characterized in that: The outer walls of the two hinged seats (200) on opposite sides are rotatably connected with a rotating shaft (220), and the outer wall of the rotating shaft (220) is fixed with a clamp adsorption plate a (230), and the upper end of the outer wall of the clamp adsorption plate a (230) is provided with adsorption holes, and the bottom end of the outer wall of the clamp adsorption plate a (230) is fixed with an air suction pump a (231).
4. The AOI automatic panel removal and storage integrated machine according to claim 3, characterized in that: A driving motor (210) is fixed to the side end of the outer wall of any one of the hinge seats (200) and at a position corresponding to the rotating shaft (220), and the output shaft of the driving motor (210) is fixedly connected to the side end of the rotating shaft (220).
5. The AOI automatic panel removal and storage integrated machine according to claim 1, characterized in that: A support platform (300) is fixed at the center above the top of the outer wall of the shell (100), a hydraulic cylinder (310) is fixed at the top of the outer wall of the support platform (300), a hydraulic telescopic rod (320) is installed at the bottom end of the hydraulic cylinder (310), and the end of the hydraulic telescopic rod (320) away from the hydraulic cylinder (310) passes through the top of the inner wall of the support platform (300) and is fixed with a clamp adsorption plate b (330).
6. The AOI automatic panel disassembly and storage integrated machine according to claim 5, characterized in that: A slot is provided at the top of the outer wall of the shell (100) and at a position corresponding to the clamp adsorption plate b (330); a plurality of vacuum suction cups (331) are fixed to the front end of the outer wall of the clamp adsorption plate b (330); an air suction pump b is fixed to the rear end of the outer wall of the clamp adsorption plate b (330); the air suction pump b is used in conjunction with the vacuum suction cup (331).
7. The AOI automatic panel disassembly and storage integrated machine according to claim 2, characterized in that: A board storage cavity (400) is provided on the inner wall of the shell (100) and below the electric control slide rail (110); the board storage component comprises a board storage rack (420); the bottom end of the board storage rack (420) is slidably connected to the bottom end of the inner wall of the board storage cavity (400); a telescopic electric cylinder (410) is fixed at the rear end of the outer wall of the shell (100) and at a position corresponding to the board storage rack (420); the output end of the telescopic electric cylinder (410) passes through the rear side of the inner wall of the shell (100) and is fixed to the rear end of the outer wall of the board storage rack (420).
8. The AOI automatic panel removal and storage integrated machine according to claim 7, characterized in that: A cabinet door panel is hingedly connected at the front end of the outer wall of the shell (100) and at a position corresponding to the board storage rack (420); an electrical box (500) is arranged on the inner wall of the shell (100) and below the board storage cavity (400); and a three-color alarm light (600) is also arranged at the top end of the outer wall of the shell (100).