Resin core for mattress, elastic supporting module and mattress

Abstract

The utility model relates to the technical field of bedding articles, in particular to a resin core body for a mattress, an elastic supporting module and the mattress, the resin core body for the mattress comprises a bottom support and a plurality of resin balls fixedly arranged on the bottom support, and the bottom support and the resin balls are of an integrally formed structure. According to the resin core body for the mattress, the elastic supporting module and the mattress, the problem that the resin balls are easy to shift can be effectively solved.

Description

Technical Field

[0001] The utility model relates to the technical field of bedding products, in particular to a resin core for a mattress, an elastic support module and a mattress. Background Art

[0002] In recent years, many manufacturers have installed resin balls as support components inside mattresses to improve the comfort of elastic support. Generally, in order to prevent the resin balls from sliding and shifting, existing mattresses usually install a bottom bracket under the resin balls, and then glue the resin balls to the bottom bracket.

[0003] However, the reliability of glue bonding is poor, and the resin ball will still fall off the base after a long period of use.

[0004] Therefore, it is necessary to improve the existing mattress to solve the problem that the resin balls are easily displaced.

[0005] The above information disclosed in this Background section is included only for enhancement of understanding of the background of the present disclosure and therefore it may contain information that does not form the prior art that is currently known to a person of ordinary skill in the art. Utility Model Content

[0006] One purpose of the utility model is to provide a resin core for a mattress, an elastic support module and a mattress, which can effectively solve the problem that resin balls are easily displaced.

[0007] To achieve the above objectives, on the one hand, the utility model provides a resin core for a mattress, comprising a base and a plurality of resin balls fixed on the base.

[0008] Wherein, the base and each of the resin balls are an integrally formed structure.

[0009] Optionally, the base and each of the resin balls are an integrally molded structure by single-shot injection molding.

[0010] Optionally, the base and each of the resin balls are an integrally formed structure by double-shot molding.

[0011] On the other hand, an elastic support module is provided, comprising an elastic pad, and any one of the resin cores for a mattress installed on the elastic pad.

[0012] Optionally, the elastic pad is a sponge pad, a 3D cotton pad or a latex pad.

[0013] Optionally, an adhesive layer is provided between the elastic pad and the mattress resin core.

[0014] Optionally, the adhesive layer is cool cloth, flannel cloth, blanket cloth, sound-absorbing cotton cloth or foam cloth.

[0015] Optionally, the elastic pad and the adhesive layer are glued and fixedly connected, and / or the base of the resin core of the mattress and the adhesive layer are glued and fixedly connected.

[0016] On the other hand, a mattress is provided, comprising a top cushion layer, a bottom cushion layer located below the top cushion layer, and a plurality of middle cushion layers located between the top cushion layer and the bottom cushion layer, wherein at least one of the middle cushion layers is the elastic support module.

[0017] Optionally, it also includes an oil-proof sleeve sleeved on the outside of the elastic support module.

[0018] The beneficial effects of the utility model are: providing a resin core body, an elastic support module and a mattress for a mattress, wherein the base and the resin balls are an integrally formed structure, and compared with the traditional structure in which the resin balls are glued and fixed to the base, the connection reliability between the resin balls and the base is greatly improved, so the problem of easy displacement of the resin balls can be effectively solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Figure 1 This is a schematic diagram of the structure of a mattress provided in an embodiment.

[0021] In the figure:

[0022] 100, top cushion; 200, bottom cushion; 300, middle cushion; 400, oil-proof sleeve;

[0023] 1. Elastic pad;

[0024] 2. Resin core for mattress; 201. Bottom support; 202. Resin ball;

[0025] 3. Adhesive layer. DETAILED DESCRIPTION

[0026] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the embodiment described below is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] In the description of the present utility model, it is to be understood that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally arranged component at the same time. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a centrally arranged component at the same time.

[0028] In addition, terms such as "long", "short", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings and are only used to facilitate the description of the present invention. They do not indicate or imply that the device or component referred to must have this specific direction or operate with a specific direction structure, and should not be understood as a limitation of the present invention.

[0029] The present invention will be described in detail below in conjunction with the specific embodiments shown in the accompanying drawings. However, these embodiments do not limit the present invention, and any structural, methodological, or functional changes made by a person skilled in the art based on these embodiments are all within the scope of protection of the present invention.

[0030] The utility model provides a resin core body for a mattress, an elastic support module and a mattress, which are suitable for application scenarios of providing sleeping support and can effectively solve the problem that resin balls are easily displaced.

[0031] See also Figure 1 The mattress provided in this embodiment includes a top cushion layer 100, a bottom cushion layer 200 located below the top cushion layer 100, and a plurality of middle cushion layers 300 located between the top cushion layer 100 and the bottom cushion layer 200, wherein at least one of the middle cushion layers 300 is an elastic support module, and the remaining middle cushion layers 300 may be latex layers, sponge layers, 3D cotton layers or spring tube layers, etc.

[0032] The elastic support module includes an elastic pad 1 and a mattress resin core 2 mounted on the elastic pad 1. Further, the mattress resin core 2 includes a base 201 and a plurality of resin balls 202 fixed on the base 201, wherein the base 201 and each of the resin balls 202 are an integrally formed structure. Optionally, the base 201 has a thickness of 5 mm to 7 mm, and the resin ball 202 has a height of 4 cm to 5 cm. The mattress resin core 2 of this size has better support comfort.

[0033] The mattress resin core 2, elastic support module and mattress provided in this embodiment, the base 201 and each of the resin balls 202 are an integrally formed structure. Compared with the traditional structure of using glue to stick the resin balls 202 to the base 201, the connection reliability between the resin balls 202 and the base 201 is greatly improved, so the problem of easy displacement of the resin balls 202 can be effectively solved.

[0034] In this embodiment, the base 201 and the resin balls 202 are made of the same material, and the base 201 and the resin balls 202 are an integrally formed structure of a single shot injection molding, and the single shot injection molding process is simple and the cost of the injection molding equipment is low. In some other embodiments, since the resin balls 202 are the key components for providing comfortable support, the base 201 is only a connecting component for connecting the resin balls 202. In order to reduce the product cost, the resin balls 202 can be made of materials with better quality and the base 201 can be made of materials with lower prices, and the base 201 and the resin balls 202 of an integrally formed structure can be obtained by double shot injection molding.

[0035] Optionally, the elastic pad 1 is a sponge pad, a 3D cotton pad or a latex pad, which is used to provide a good rebound effect. Optionally, the thickness of the elastic pad 1 in an unpressed state is 2.5 cm to 3.5 cm.

[0036] In this embodiment, an adhesive layer 3 is provided between the elastic pad 1 and the resin core 2 for the mattress. Optionally, the adhesive layer 3 is cool cloth, flannel cloth, blanket cloth, sound-absorbing cotton cloth or foam cloth. Further, the elastic pad 1 and the adhesive layer 3 are glued and fixedly connected, and / or the base 201 of the resin core 2 for the mattress and the adhesive layer 3 are glued and fixedly connected. In this embodiment, the adhesive layer 3 is 0.1mm~0.3mm, and the adhesive layer 3 with this thickness can achieve a good bonding effect without affecting the support comfort.

[0037] An adhesive layer 3 is provided between the elastic pad 1 and the resin core 2 for the mattress, which can reduce the friction noise between the elastic pad 1 and the resin core 2 for the mattress, and improve the adhesion reliability between the elastic pad 1 and the resin core 2 for the mattress.

[0038] In this embodiment, lubricating oil is usually applied to the top of the resin ball 202. In order to prevent the lubricating oil from rubbing against other intermediate cushion layers 300, an oil-proof sleeve 400 may be provided on the outside of the elastic support module.

[0039] In summary, the mattress resin core 2, elastic support module and mattress provided in this embodiment have the following advantages:

[0040] ① The base 201 and each resin ball 202 are an integrally formed structure. Compared with the conventional structure of using glue to fix the resin ball 202 to the base 201, the connection reliability between the resin ball 202 and the base 201 is greatly improved, so the problem of easy displacement of the resin ball 202 can be effectively solved;

[0041] ② An adhesive layer 3 is provided between the elastic pad 1 and the resin core 2 for the mattress, which can reduce the friction noise between the elastic pad 1 and the resin core 2 for the mattress and improve the adhesion reliability between the elastic pad 1 and the resin core 2 for the mattress;

[0042] ③ An oil-proof sleeve 400 is sleeved on the outside of the elastic support module to prevent the lubricating oil from rubbing against other intermediate cushion layers 300.

[0043] It should be understood that although this specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each implementation mode may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

[0044] The series of detailed descriptions listed above are only specific descriptions of feasible implementation methods of the utility model. They are not intended to limit the protection scope of the utility model. Any equivalent implementation methods or changes that do not deviate from the technical spirit of the utility model should be included in the protection scope of the utility model.

Claims

1. A resin core for a mattress, characterized in that: It comprises a base (201) and a plurality of resin balls (202) fixed on the base (201). Wherein, the base (201) and each of the resin balls (202) are an integrally formed structure.

2. The resin core for a mattress according to claim 1, characterized in that: The base (201) and each of the resin balls (202) are an integrally formed structure formed by single-shot injection molding.

3. The resin core for a mattress according to claim 1, characterized in that: The base (201) and each of the resin balls (202) are an integrally formed structure by double-shot injection molding.

4. An elastic support module, characterized in that: It comprises an elastic pad (1), and a resin core (2) for a mattress according to any one of claims 1 to 3, which is mounted on the elastic pad (1).

5. The elastic support module according to claim 4, characterized in that: The elastic pad (1) is a sponge pad, a 3D cotton pad or a latex pad.

6. The elastic support module according to claim 4, characterized in that: An adhesive layer (3) is provided between the elastic pad (1) and the mattress resin core (2).

7. The elastic support module according to claim 6, characterized in that: The adhesive layer (3) is cool cloth, flannel cloth, blanket cloth, sound-absorbing cotton cloth or foam cloth.

8. The elastic support module according to claim 6, characterized in that: The elastic pad (1) and the adhesive layer (3) are glued and fixedly connected, and / or the base (201) of the mattress resin core (2) and the adhesive layer (3) are glued and fixedly connected.

9. A mattress, characterized in that: The invention comprises a top cushion layer (100), a bottom cushion layer (200) located below the top cushion layer (100), and a plurality of intermediate cushion layers (300) located between the top cushion layer (100) and the bottom cushion layer (200), wherein at least one of the intermediate cushion layers (300) is an elastic support module according to any one of claims 4 to 8.

10. The mattress according to claim 9, characterized in that It also includes an oil-proof sleeve (400) sleeved on the outside of the elastic support module.

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