Corrosion-resistant reaction device
By using a middle partition plate and a transmission ring to separate the transmission structure in the reaction device, combining the lifting and removal components, the corrosive and wear debris problems are solved, and the product cleanliness and device life is improved.
Patent Information
- Application Number
- CN202423084001.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-12-13
AI Technical Summary
When the existing reaction device is used, the screw rod is prone to corrosion when in contact with the reacting chemical raw materials, and wear debris enters the reaction material, affecting the cleanliness of the product.
A corrosion-resistant reaction device is designed, using a middle partition plate and a transmission tooth ring to separate the transmission structure from the inner wall of the tank, a lifting and cleaning assembly is set to avoid corrosion and mechanical wear, and an inner wall is cleaned using corrosion-resistant layer and scratch assembly. .
It effectively avoids corrosion of the transmission components by reacting materials, improves product cleanliness and service life of the device.
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Figure CN222358475U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction equipment, in particular to a corrosion-resistant reaction device. Background Art
[0002] Chlorosilane is a chemical that can react violently with compounds containing active hydrogen. In the synthesis of chlorosilane, a reaction device is required to mix the required raw materials and catalysts and carry out the reaction in the reaction device.
[0003] For example, there is an efficient corrosion-resistant reactor with a publication number of CN217549782U, which includes a shell, a feed pipe, a discharge pipe, a motor, a screw, a cleaning assembly, etc. The device uses a cleaning assembly that can move up and down to flush the inner wall of the reactor, thereby cleaning the reactor to prevent residual chemical materials from corroding the reactor.
[0004] Although the above-mentioned reaction equipment can clean the inside of the reaction tank when it is used, its screw is directly set in the tank used for the reaction. The screw is in direct contact with the chemical raw materials of the reaction and is very susceptible to corrosion. At the same time, the wear debris generated during the screw transmission process will also enter the reaction material, seriously affecting the cleanliness of the product. In view of the defects of the existing technology, we provide a corrosion-resistant reaction device. Utility Model Content
[0005] The purpose of the utility model is to provide a corrosion-resistant reaction device to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A corrosion-resistant reaction device comprises a tank body, wherein the lower end of the tank body is provided with a supporting leg, the lower end of the tank body is provided with a discharge port, the discharge port is provided with a discharge valve, the inner wall of the tank body is provided with a corrosion-resistant layer, the inner upper end of the tank body is provided with a middle partition, the upper end surface of the middle partition is fixedly connected with a fixing plate, the upper end of the fixing plate is fixedly connected with the inner wall of the tank body, both sides of the upper end of the tank body are provided with a feed pipe, the lower end of the feed pipe passes through the middle partition, the upper end of the tank body is rotatably connected with a hexagonal sleeve shaft, the lower end of the hexagonal sleeve shaft is rotatably connected with the middle of the middle partition, and one side of the tank body is provided with a driving component for driving the hexagonal sleeve shaft to rotate;
[0008] A hexagonal hollow shaft is slidably connected inside the hexagonal sleeve shaft, a plurality of stirring blades are fixedly connected to the lower end of the hexagonal hollow shaft, and a cleaning component for cleaning the residue inside the tank body is provided at the upper end of the hexagonal hollow shaft;
[0009] The upper end of the tank body is also provided with a lifting assembly for driving the hexagonal hollow shaft to move up and down;
[0010] The middle partition is provided with a scraping assembly for scraping the inner wall and bottom of the tank.
[0011] As a further solution of the utility model: the driving assembly includes a driving motor, the driving motor is installed at a side of the tank body, the output end of the driving motor and the upper end of the hexagonal sleeve shaft are both installed with pulleys, and a belt is installed between the two pulleys.
[0012] As a further solution of the utility model: the cleaning component includes a hollow circular shaft, the hollow circular shaft is fixedly connected to the upper end of the hexagonal hollow shaft, a rotating joint is installed at the upper end of the hollow circular shaft, a water inlet is installed at the water inlet of the rotating joint, and a plurality of nozzles are provided at the position of the hexagonal hollow shaft located inside the tank body, and a one-way valve is provided in the nozzles.
[0013] As a further solution of the utility model: the lifting assembly includes a sliding frame, the sliding frame is fixedly connected to the positions on both sides of the upper end surface of the tank body, a lifting slide is slidably connected between the two sliding frames, a bearing is installed in the middle of the lifting slide, the inner ring of the bearing is fixedly connected to the hollow circular shaft, the sliding frame is fixedly connected to the position below the lifting slide, the lifting slide is fixedly connected with a limiting block, iron core plates are fixedly connected on both sides of the lifting slide, electromagnets are installed on the upper ends of the sliding frames, tension springs are provided at both ends of the lifting slide, and the lower ends of the tension springs are fixedly connected to the lower ends of the sliding frames.
[0014] As a further solution of the utility model: a fixed bracket is fixedly connected to the upper end surface of the lifting slide near the bearing, and the upper end of the fixed bracket is fixedly connected to the rotating joint housing.
[0015] As a further solution of the utility model: the scraping assembly includes a transmission gear ring, which is rotatably connected in the gap between the middle partition and the inner wall of the tank body, and a U-shaped scraper is fixedly connected to the lower end of the transmission gear ring. A transmission assembly for transmission is provided between the transmission gear ring and the hexagonal sleeve shaft.
[0016] As a further solution of the utility model: the transmission assembly includes a first gear, the first gear is installed at the lower end of the hexagonal sleeve shaft, a second gear is installed on one side of the upper end surface of the middle partition, and the first gear and the transmission gear ring are both engaged with the second gear.
[0017] As a further solution of the utility model: the tank body is also provided with a controller, and the electromagnet and the drive motor are both electrically connected to the controller.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] 1. The utility model can separate the transmission structure from the reaction materials inside the tank body by setting the middle partition and the transmission gear ring, and effectively avoid the corrosion of the reaction materials on the transmission parts and the problem of mechanical wear debris entering the reaction materials and affecting the cleanliness of the product without affecting the transmission.
[0020] 2. The utility model can drive the hexagonal hollow shaft to move up and down when mixing the reaction materials through the lifting component set up, so as to achieve full reaction of the materials. At the same time, there is a speed difference between the transmission gear ring and the hexagonal hollow shaft. The U-shaped scraper scrapes the material on the inner wall of the tank body at a low speed, while the stirring blade runs at a higher speed to improve the mixing effect of the reaction materials. At the same time, the cleaning component set up can flush the inside of the tank body, so as to remove the residual reaction materials on the corrosion-resistant layer, avoiding the problem of corrosion caused by the residual materials remaining in the tank body for a long time, and effectively improving the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the utility model.
[0022] Figure 2 It is a structural schematic diagram of the other side of the utility model.
[0023] Figure 3 It is a cross-sectional structural schematic diagram of the utility model.
[0024] Figure 4 It is a partial structural schematic diagram of the utility model.
[0025] Figure 5 It is a structural schematic diagram of the hexagonal hollow shaft in the utility model.
[0026] Among them: 1. Tank body; 2. Discharge port; 3. Corrosion-resistant layer; 4. Feed pipe; 5. Hexagonal hollow shaft; 6. Electromagnet; 7. Pulley; 8. Lifting slide; 9. Sliding frame; 10. Hollow circular shaft; 11. Rotary joint; 12. Fixed bracket; 13. Iron core plate; 14. Limit block; 15. Tension spring; 16. Bearing; 17. Hexagonal sleeve shaft; 18. Second gear; 19. First gear; 20. Transmission gear ring; 21. Fixed plate; 22. Middle partition; 23. U-shaped scraper; 24. Agitator; 25. Spray pipe; 26. Drive motor; 27. Belt. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 5 In an embodiment of the utility model, a corrosion-resistant reaction device includes a tank body 1, a supporting leg is provided at the lower end of the tank body 1, a discharge port 2 is provided at the lower end of the tank body 1, a discharge valve is provided on the discharge port 2, and a corrosion-resistant layer 3 is provided on the inner wall of the tank body 1; the corrosion-resistant layer 3 can effectively improve the corrosion resistance of the tank body 1 and reduce the corrosion of the reaction material to the tank body 1.
[0029] The inner upper end of the tank body 1 is provided with a middle partition 22, and the upper end surface of the middle partition 22 is fixedly connected with a fixing plate 21, and the upper end of the fixing plate 21 is fixedly connected to the inner wall of the tank body 1. Feed pipes 4 are provided on both sides of the upper end of the tank body 1, and the lower end of the feed pipe 4 passes through the middle partition 22. The upper end of the tank body 1 is rotatably connected with a hexagonal sleeve shaft 17, and the lower end of the hexagonal sleeve shaft 17 is rotatably connected to the middle of the middle partition 22. A driving component for driving the hexagonal sleeve shaft 17 to rotate is provided on one side of the tank body 1; the driving component includes a driving motor 26, and the driving motor The machine 26 is installed at a position on one side of the tank body 1, and the output end of the driving motor 26 and the upper end of the hexagonal sleeve shaft 17 are both installed with pulleys 7, and a belt 27 is installed between the two pulleys 7; when working, the driving motor 26 drives the belt 27 and the pulley 7 to operate, and the operation of the belt 27 and the pulley 7 can drive the hexagonal sleeve shaft 17 to rotate, and the rotation of the hexagonal sleeve shaft 17 can drive the hexagonal hollow shaft 5 to rotate, and the rotation of the hexagonal hollow shaft 5 can drive the stirring blade 24 to rotate, and the rotation of the stirring blade 24 can stir the material inside the tank body 1 so that the material can fully react.
[0030] The hexagonal sleeve shaft 17 is slidably connected to a hexagonal hollow shaft 5, and a plurality of stirring blades 24 are fixedly connected to the lower end of the hexagonal hollow shaft 5. The upper end of the hexagonal hollow shaft 5 is provided with a cleaning component for cleaning the residue inside the tank body 1; the cleaning component includes a hollow circular shaft 10, and the hollow circular shaft 10 is fixedly connected to the upper end of the hexagonal hollow shaft 5. A rotary joint 11 is installed at the upper end of the hollow circular shaft 10, and a water inlet is installed at the water inlet of the rotary joint 11. The hexagonal hollow shaft 5 is located at a position inside the tank body 1. A plurality of nozzles 25 are provided, each of which is provided with a one-way valve; a fixed bracket 12 is fixedly connected to the upper end surface of the lifting slide plate 8 near the bearing 16, and the upper end of the fixed bracket 12 is fixedly connected to the outer shell of the rotary joint 11; when working, a water supply hose is first connected to the water inlet of the rotary joint 11, and then water is introduced into the hexagonal hollow shaft 5, and the introduced water is sprayed out from the nozzle 25 on the hexagonal hollow shaft 5, so as to flush the inside of the tank body 1, and the one-way valve provided can prevent the reaction materials from entering the inside of the hexagonal hollow shaft 5.
[0031] The upper end of the tank body 1 is also provided with a lifting assembly for driving the hexagonal hollow shaft 5 to move up and down; the lifting assembly includes a sliding frame 9, which is fixedly connected to the positions on both sides of the upper end surface of the tank body 1, and a lifting slide 8 is slidably connected between the two sliding frames 9, a bearing 16 is installed in the middle of the lifting slide 8, and the inner ring of the bearing 16 is fixedly connected to the hollow circular shaft 10, and the position of the sliding frame 9 below the lifting slide 8 is fixedly connected to a limited stopper 14, and the two sides of the lifting slide 8 are fixedly connected to an iron core plate 13, and the upper end of the sliding frame 9 is installed with an electromagnet 6, and both ends of the lifting slide 8 are provided with a tension spring 15, and the tension spring 15 is provided at the bottom. The end is fixedly connected to the lower end of the sliding frame 9; a controller is also provided on the tank body 1, and the electromagnet 6 and the drive motor 26 are electrically connected to the controller; when working, the electromagnet 6 is controlled by the controller to be intermittently powered on and off. When the electromagnet 6 is energized, the electromagnet 6 generates a magnetic force to attract the iron core plate 13 to make the lifting slide 8 rise. After the electromagnet 6 is powered off, the lifting slide 8 moves downward under the action of gravity and the tension spring 15. This can be repeated to achieve the up and down movement of the lifting slide 8. The up and down movement of the lifting slide 8 can drive the bearing 16 to move up and down, and the up and down movement of the bearing 16 can drive the hollow circular shaft 10 and the hexagonal hollow shaft 5 to move up and down.
[0032] The middle partition 22 is provided with a scraping assembly for scraping the inner wall and bottom of the tank body 1; the scraping assembly includes a transmission gear ring 20, which is rotatably connected in the gap between the middle partition 22 and the inner wall of the tank body 1, and a U-shaped scraper 23 is fixedly connected to the lower end of the transmission gear ring 20, and a transmission assembly for transmission is provided between the transmission gear ring 20 and the hexagonal sleeve shaft 17; the transmission assembly includes a first gear 19, which is installed at the lower end of the hexagonal sleeve shaft 17, and a second gear 18 is installed on one side of the upper end surface of the middle partition 22, and the first gear 19 and the transmission gear ring 20 are both meshed with the second gear 18; during operation, the rotation of the hexagonal sleeve shaft 17 can drive the first gear 19 to rotate, the rotation of the first gear 19 can drive the second gear 18 to rotate, the rotation of the second gear 18 can drive the transmission gear ring 20 to rotate, and the rotation of the transmission gear ring 20 can drive the U-shaped scraper 23 to rotate.
[0033] The working principle of the utility model is: when working, the material to be reacted is added from the feed pipe 4, and then the drive motor 26 is started, and the drive motor 26 drives the belt 27 and the pulley 7 to operate, and the operation of the belt 27 and the pulley 7 can drive the hexagonal sleeve shaft 17 to rotate, and the rotation of the hexagonal sleeve shaft 17 can drive the hexagonal hollow shaft 5 to rotate, and the rotation of the hexagonal hollow shaft 5 can drive the stirring blade 24 to rotate, and the stirring blade 24 can rotate to stir the material inside the tank body 1, and when the hexagonal sleeve shaft 17 rotates, it can also drive the first gear 19 The first gear 19 rotates, the second gear 18 rotates, the second gear 18 rotates, the transmission gear ring 20 rotates, the transmission gear ring 20 rotates, the U-shaped scraper 23 rotates, due to the speed difference between the U-shaped scraper 23 and the hexagonal hollow shaft 5, the U-shaped scraper 23 runs at a low speed to scrape the material on the inner wall of the tank body 1, and the stirring blade 24 runs at a higher speed, thereby improving the mixing effect of the reaction materials. At the same time, the controller can also control the electromagnet 6 to perform intermittent mixing while mixing. The power is turned off. When the electromagnet 6 is energized, the electromagnet 6 generates a magnetic force to attract the iron core plate 13 to make the lifting slide 8 rise. After the electromagnet 6 is powered off, the lifting slide 8 moves downward under the action of gravity and the tension spring 15. This repetition can realize the up and down movement of the lifting slide 8. The up and down movement of the lifting slide 8 can drive the bearing 16 to move up and down. The up and down movement of the bearing 16 can further drive the hollow circular shaft 10 and the hexagonal hollow shaft 5 to move up and down, so as to further improve the mixing efficiency of the materials. After the material reaction is completed, the discharge valve can be opened to discharge the reacted materials. The material is discharged from the discharge port 2. After the reaction work is completed, a water supply hose can be connected to the water inlet of the rotary joint 11, and then water can be passed into the hexagonal hollow shaft 5. The water after passing is sprayed out from the nozzle 25 on the hexagonal hollow shaft 5, and then the inside of the tank body 1 can be flushed. During flushing, the hexagonal hollow shaft 5 rotates and moves up and down at the same time, and the flushing effect can be better achieved with the rotation coordination of the U-shaped scraper 23, and the residual reaction materials in the tank body 1 can be discharged to avoid the reaction materials remaining in the tank body 1. The long-term contact with the tank body 1 causes corrosion to the tank body 1.
[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Although the present specification is described in accordance with the implementation modes, not every implementation mode includes only one technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A corrosion-resistant reaction device, comprising a tank body (1), wherein the lower end of the tank body (1) is provided with a support leg, the lower end of the tank body (1) is provided with a discharge port (2), and the discharge port (2) is provided with a discharge valve, characterized in that: The inner wall of the tank body (1) is provided with a corrosion-resistant layer (3); the inner upper end of the tank body (1) is provided with a middle partition (22); the upper end surface of the middle partition (22) is fixedly connected to a fixing plate (21); the upper end of the fixing plate (21) is fixedly connected to the inner wall of the tank body (1); feed pipes (4) are provided on both sides of the upper end of the tank body (1); the lower end of the feed pipe (4) passes through the middle partition (22); the upper end of the tank body (1) is rotatably connected to a hexagonal sleeve shaft (17); the lower end of the hexagonal sleeve shaft (17) is rotatably connected to the middle of the middle partition (22); and a driving component for driving the hexagonal sleeve shaft (17) to rotate is provided on one side of the tank body (1); A hexagonal hollow shaft (5) is slidably connected inside the hexagonal sleeve shaft (17), a plurality of stirring blades (24) are fixedly connected to the lower end of the hexagonal hollow shaft (5), and a cleaning component for cleaning residues inside the tank body (1) is provided at the upper end of the hexagonal hollow shaft (5); The upper end of the tank body (1) is also provided with a lifting assembly for driving the hexagonal hollow shaft (5) to move up and down; The middle partition (22) is provided with a scraping component for scraping the inner wall and bottom of the tank body (1).
2. A corrosion-resistant reaction device according to claim 1, characterized in that: The driving assembly comprises a driving motor (26), the driving motor (26) being mounted at a position on one side of the tank body (1), the output end of the driving motor (26) and the upper end of the hexagonal sleeve shaft (17) being both mounted with pulleys (7), and a belt (27) being mounted between the two pulleys (7).
3. A corrosion-resistant reaction device according to claim 1, characterized in that: The cleaning assembly comprises a hollow circular shaft (10), the hollow circular shaft (10) being fixedly connected to the upper end of the hexagonal hollow shaft (5), a rotary joint (11) being installed at the upper end of the hollow circular shaft (10), a water inlet being installed at the water inlet of the rotary joint (11), and a plurality of spray pipes (25) being provided at the position of the hexagonal hollow shaft (5) located inside the tank body (1), each of the spray pipes (25) being provided with a one-way valve.
4. A corrosion-resistant reaction device according to claim 2, characterized in that: The lifting assembly comprises a sliding frame (9), wherein the sliding frame (9) is fixedly connected to positions on both sides of the upper end surface of the tank body (1), a lifting slide plate (8) is slidably connected between the two sliding frames (9), a bearing (16) is installed in the middle of the lifting slide plate (8), the inner ring of the bearing (16) is fixedly connected to the hollow circular shaft (10), the sliding frame (9) is fixedly connected to a limit stopper (14) at a position below the lifting slide plate (8), the lifting slide plate (8) is fixedly connected to an iron core plate (13) on both sides, an electromagnet (6) is installed at the upper end of the sliding frame (9), and tension springs (15) are provided at both ends of the lifting slide plate (8), and the lower end of the tension spring (15) is fixedly connected to the lower end of the sliding frame (9).
5. A corrosion-resistant reaction device according to claim 4, characterized in that: A fixed bracket (12) is fixedly connected to the upper end surface of the lifting slide plate (8) near the bearing (16), and the upper end of the fixed bracket (12) is fixedly connected to the outer shell of the rotary joint (11).
6. The corrosion-resistant reaction device according to claim 1, characterized in that: The scraping assembly comprises a transmission gear ring (20), the transmission gear ring (20) being rotatably connected in a gap between a middle partition plate (22) and an inner wall of the tank body (1), a U-shaped scraper (23) being fixedly connected to the lower end of the transmission gear ring (20), and a transmission assembly for transmission being provided between the transmission gear ring (20) and the hexagonal sleeve shaft (17).
7. A corrosion-resistant reaction device according to claim 6, characterized in that: The transmission assembly comprises a first gear (19), the first gear (19) being mounted at the lower end of the hexagonal sleeve shaft (17), a second gear (18) being mounted on one side of the upper end surface of the middle partition plate (22), and the first gear (19) and the transmission gear ring (20) both being meshed with the second gear (18).
8. The corrosion-resistant reaction device according to claim 4, characterized in that: The tank body (1) is also provided with a controller, and the electromagnet (6) and the drive motor (26) are both electrically connected to the controller.
Citation Information
Patent Citations
Efficient corrosion-resistant reaction kettle
CN217549782U