Reaction kettle with heat exchange device
By introducing a combined structure of drive motor, bevel gear, cleaning box and cleaning scraper into the reactor, the material adhesion problem caused by heat exchange pipe exposure is solved, efficient cleaning and heat exchange of the inside of the reactor is achieved, and the equipment is extended Lifespan improves product quality.
Patent Information
- Application Number
- CN202420993604.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The heat exchange pipes in existing reactors are directly exposed to the inside, which makes the materials easy to adhere and difficult to clean, affecting the heat exchange efficiency and product quality.
A reactor with heat exchange device is designed, including a driving motor, bevel gear, rotating tube, cleaning box and cleaning scraper. The opening and closing of the flushing hole and the rotation of the cleaning box are controlled through electric push rods, combined with a high and low temperature integrated machine Connect the heat exchange pipe to realize the cleaning and heat exchange of the inside of the reactor.
It effectively avoids materials entering the cleaning box when mixing, facilitates rinsing and cleaning of residues, improves the cleanliness and service life of the reactor, and ensures the quality of material mixing.
Smart Images

Figure CN222358483U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a fixed reactor with internal moving elements, in particular to a reactor with a heat exchange device. Background Art
[0002] The reactor is a typical main reaction equipment in today's chemical production. It mainly disperses and mixes various materials through stirring, heating, cooling and other steps to achieve the function of reaction polymerization. The Chinese utility model patent, authorization announcement number "CN219540271U" discloses a high-efficiency dual heat exchange system reactor device. The utility model has the advantage of being able to quickly exchange heat inside and outside the reactor through the cooperation of high and low temperature integrated machines, jackets, heat exchange tubes, connecting tubes and elbows, and then quickly adjusts the reaction temperature of the materials inside the reactor, effectively preventing the temperature from exceeding the set reaction temperature range, improving the accuracy and stability of the reaction, and improving the practicality of the device.
[0003] Although the above technical solution can dissipate heat for the reactor during use, since the heat exchange tubes are directly exposed to the inside of the reactor, when the reactor is stirring the materials, the materials are easily attached to the heat exchange tubes and are difficult to clean. The residues inside the reactor will not only affect the heat exchange efficiency of the reactor, but may also have an adverse effect on the subsequent reaction process and even lead to a decrease in product quality. Therefore, we propose a reactor with a heat exchange device. Utility Model Content
[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a reactor with a heat exchange device, which can solve the problem that since the heat exchange tubes are directly exposed to the inside of the reactor, when the reactor is stirring the materials, the materials are easily attached to the heat exchange tubes and are difficult to clean, and the residues inside the reactor will not only affect the heat exchange efficiency of the reactor, but may also have an adverse effect on the subsequent reaction process and even lead to a decrease in product quality.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a reaction kettle with a heat exchange device, comprising:
[0006] A reactor, the top flange of which is connected with a mounting frame;
[0007] An impurity cleaning structure, the impurity cleaning structure is located on the reaction kettle;
[0008] The impurity cleaning structure includes a driving motor, a first bevel gear, a rotating tube, a second bevel gear and a cleaning box. The driving motor is fixedly installed on the top of the mounting frame, the first bevel gear is fixedly connected to the output end of the driving motor, the rotating tube is rotatably connected to the top of the mounting frame, the bottom end of the rotating tube rotates through the top of the mounting frame and extends to the interior of the reactor, the second bevel gear is fixedly sleeved on the outer surface of the rotating tube, the second bevel gear is meshed with the first bevel gear, the cleaning box is fixedly connected to the bottom of the rotating tube, and the cleaning box is communicated with the interior of the rotating tube.
[0009] Preferably, a flushing hole is provided at the bottom of the cleaning box, a connecting plate is slidably connected to the inside of the cleaning box, and a sealing plug adapted to the flushing hole is fixedly connected to the bottom of the connecting plate.
[0010] Preferably, a stirring shaft is fixedly connected to the bottom of the cleaning box, a mounting groove is opened inside the stirring shaft, an electric push rod is fixedly connected to the inner bottom wall of the mounting groove, the telescopic end of the electric push rod slides through the top of the mounting groove and extends to the interior of the cleaning box, and the telescopic end of the electric push rod is fixedly connected to the connecting plate.
[0011] Preferably, a cleaning scraper is fixedly connected to the outer surface of the stirring shaft.
[0012] Preferably, a heat exchange baffle is fixedly connected to the interior of the reactor, a heat exchange tube is fixedly connected to the interior of the heat exchange baffle, and both connecting ends of the heat exchange tube extend to the outside of the reactor.
[0013] Preferably, a high and low temperature integrated machine is fixedly installed on the outer surface of the reactor, and heat exchange connecting pipes are fixedly connected to both sides of the high and low temperature integrated machine, and the ends of the two heat exchange connecting pipes away from the high and low temperature integrated machine are respectively fixedly connected to the two ends of the heat exchange pipe.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] (1) The reactor equipped with a heat exchange device, through the cooperation of the rotating tube, the first bevel gear, the second bevel gear, the cleaning box, the connecting plate, the sealing plug and the electric push rod, enables the electric push rod to drive the connecting plate to control the opening or closing of the flushing hole, so that when the materials in the reactor are mixed, the materials can be prevented from flowing into the cleaning box. When the flushing hole is opened, the cleaning box can be rotated to flush the inside of the reactor, thereby facilitating the cleaning of the residues inside the reactor, and further improving the mixing quality of the materials.
[0016] (2) The reactor equipped with a heat exchange device is provided with a cleaning scraper, so that the cleaning scraper can remove the residue on the inner wall of the heat exchange baffle, keep the inside of the reactor clean, thereby extending the service life of the reactor and ensuring the quality of material mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the reaction kettle of the utility model;
[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the cleaning box of the utility model;
[0021] Figure 4 This is a schematic diagram of the connecting plate structure of the utility model.
[0022] Figure numerals: 1. Reactor; 2. Heat exchange connecting pipe; 3. High and low temperature integrated machine; 4. Mounting frame; 5. Driving motor; 6. First bevel gear; 7. Rotating tube; 8. Second bevel gear; 9. Cleaning box; 10. Heat exchange tube; 11. Heat exchange baffle; 12. Stirring shaft; 13. Cleaning scraper; 14. Mounting groove; 15. Electric push rod; 16. Connecting plate; 17. Sealing plug; 18. Flushing hole. DETAILED DESCRIPTION
[0023] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0024] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0025] In the description of the present utility model, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0026] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0027] See also Figure 1-4 The utility model provides a technical solution: a reactor with a heat exchange device, comprising:
[0028] A reactor 1, the top flange of the reactor 1 is connected with a mounting frame 4;
[0029] An impurity cleaning structure, which is located on the reactor 1;
[0030] The impurity cleaning structure includes a driving motor 5, a first bevel gear 6, a rotating tube 7, a second bevel gear 8 and a cleaning box 9. The driving motor 5 is fixedly mounted on the top of the mounting frame 4, the first bevel gear 6 is fixedly connected to the output end of the driving motor 5, the rotating tube 7 is rotatably connected to the top of the mounting frame 4, the bottom end of the rotating tube 7 rotates through the top of the mounting frame 4 and extends to the inside of the reactor 1, the second bevel gear 8 is fixedly sleeved on the outer surface of the rotating tube 7, the second bevel gear 8 is meshed with the first bevel gear 6, the cleaning box 9 is fixedly connected to the bottom of the rotating tube 7, and the cleaning box 9 is communicated with the inside of the rotating tube 7.
[0031] A flushing hole 18 is provided at the bottom of the cleaning box 9, and a connecting plate 16 is slidably connected to the inside of the cleaning box 9. A sealing plug 17 adapted to the flushing hole 18 is fixedly connected to the bottom of the connecting plate 16. A stirring shaft 12 is fixedly connected to the bottom of the cleaning box 9. A mounting groove 14 is provided inside the stirring shaft 12. An electric push rod 15 is fixedly connected to the inner bottom wall of the mounting groove 14. The telescopic end of the electric push rod 15 slides through the top of the mounting groove 14 and extends to the inside of the cleaning box 9. The telescopic end of the electric push rod 15 is fixedly connected to the connecting plate 16, and a cleaning scraper 13 is fixedly connected to the outer surface of the stirring shaft 12.
[0032] A heat exchange baffle 11 is fixedly connected to the interior of the reactor 1, and a heat exchange tube 10 is fixedly connected to the interior of the heat exchange baffle 11. Both connecting ends of the heat exchange tube 10 extend to the outside of the reactor 1. A high and low temperature integrated machine 3 is fixedly installed on the outer surface of the reactor 1. Heat exchange connecting tubes 2 are fixedly connected to both sides of the high and low temperature integrated machine 3. The ends of the two heat exchange connecting tubes 2 away from the high and low temperature integrated machine 3 are fixedly connected to the two ends of the heat exchange tube 10 respectively.
[0033] Furthermore, when the device is used, the drive motor 5 is started by connecting an external power supply, the drive motor 5 drives the first bevel gear 6 to rotate, the first bevel gear 6 rotates to drive the second bevel gear 8 meshing therewith to rotate, the second bevel gear 8 rotates to drive the rotating tube 7 to rotate, the rotating tube 7 rotates to drive the cleaning box 9 to rotate, the cleaning box 9 rotates to drive the stirring shaft 12 to mix and stir the materials in the reactor 1, the stirring shaft 12 rotates to drive the cleaning scraper 13 to clean the inner wall of the heat exchange baffle 11, and when the interior of the reactor 1 needs to be cleaned, the external water source is connected to the interior of the rotating tube 7, so that the rotating tube 7 and the external water source are rotated. The electric push rod 15 is connected to an external power source to start the electric push rod 15, and the electric push rod 15 drives the connecting plate 16 to move upward under the guidance of the two limit rods. The sealing gasket arranged on the stirring shaft 12 prevents water from flowing into the mounting groove 14. The upward movement of the connecting plate 16 drives the multiple sealing plugs 17 to disengage from the multiple flushing holes 18, so that the water source will be sprayed out from the multiple flushing holes 18 under external pressure, thereby facilitating the cleaning of the interior of the reactor 1. The high and low temperature integrated machine 3 is started by connecting the external power source, so that the high and low temperature integrated machine 3 performs heat exchange treatment on the interior of the reactor 1 through the two heat exchange connecting pipes 2 and the heat exchange pipe 10.
[0034] By the cooperation of the rotating tube 7, the first bevel gear 6, the second bevel gear 8, the cleaning box 9, the connecting plate 16, the sealing plug 17 and the electric push rod 15, the electric push rod 15 can drive the connecting plate 16 to control the opening or closing of the flushing hole 18, so that when the materials in the reactor 1 are mixed, the materials can be prevented from flowing into the cleaning box 9, so that when the flushing hole 18 is opened, the cleaning box 9 can be rotated to flush the inside of the reactor 1, thereby facilitating the cleaning of the residues inside the reactor 1, and further improving the mixing quality of the materials.
[0035] By providing the cleaning scraper 13, the cleaning scraper 13 can remove the residue on the inner wall of the heat exchange baffle 11, keep the inside of the reactor 1 clean, thereby extending the service life of the reactor 1 and further ensuring the quality of material mixing.
[0036] Working principle: by connecting an external power supply to start the driving motor 5, the driving motor 5 drives the first bevel gear 6 to rotate, the first bevel gear 6 rotates to drive the second bevel gear 8 meshing therewith to rotate, the second bevel gear 8 rotates to drive the rotating tube 7 to rotate, the rotating tube 7 rotates to drive the cleaning box 9 to rotate, the cleaning box 9 rotates to drive the stirring shaft 12 to mix and stir the materials in the reactor 1, the stirring shaft 12 rotates to drive the cleaning scraper 13 to clean the inner wall of the heat exchange baffle 11, when it is necessary to clean the inside of the reactor 1, the external water source is connected to the inside of the rotating tube 7, so that the rotating tube 7 is connected to the external water source The connection is rotated, and then the electric push rod 15 is started by connecting an external power source. The electric push rod 15 drives the connecting plate 16 to move upward, and the sealing gasket arranged on the stirring shaft 12 prevents water from flowing into the mounting groove 14. The upward movement of the connecting plate 16 drives the multiple sealing plugs 17 to disengage from the multiple flushing holes 18, so that the water source will be sprayed out from the multiple flushing holes 18 under external pressure, thereby facilitating the cleaning of the interior of the reactor 1. The high and low temperature integrated machine 3 is started by connecting an external power source, so that the high and low temperature integrated machine 3 performs heat exchange treatment on the interior of the reactor 1 through the two heat exchange connecting pipes 2 and the heat exchange pipe 10.
[0037] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A reactor equipped with a heat exchange device, characterized in that: include: A reaction kettle (1), wherein a top flange of the reaction kettle (1) is connected to a mounting frame (4); An impurity cleaning structure, the impurity cleaning structure is located on the reaction kettle (1); The impurity cleaning structure comprises a driving motor (5), a first bevel gear (6), a rotating tube (7), a second bevel gear (8) and a cleaning box (9), wherein the driving motor (5) is fixedly mounted on the top of the mounting frame (4), and the first bevel gear (6) is fixedly connected to the output end of the driving motor (5); The rotating tube (7) is rotatably connected to the top of the mounting frame (4), and the bottom end of the rotating tube (7) rotates through the top of the mounting frame (4) and extends to the interior of the reaction kettle (1); The second bevel gear (8) is fixedly sleeved on the outer surface of the rotating tube (7), the second bevel gear (8) is meshedly connected with the first bevel gear (6), the cleaning box (9) is fixedly connected to the bottom of the rotating tube (7), and the cleaning box (9) is communicated with the inside of the rotating tube (7).
2. A reactor with a heat exchange device according to claim 1, characterized in that: The bottom of the cleaning box (9) is provided with a flushing hole (18), the interior of the cleaning box (9) is slidably connected with a connecting plate (16), and the bottom of the connecting plate (16) is fixedly connected with a sealing plug (17) adapted to the flushing hole (18).
3. A reactor with a heat exchange device according to claim 2, characterized in that: The bottom of the cleaning box (9) is fixedly connected with a stirring shaft (12), and a mounting groove (14) is provided inside the stirring shaft (12); The inner bottom wall of the installation groove (14) is fixedly connected with an electric push rod (15), the telescopic end of the electric push rod (15) slides through the top of the installation groove (14) and extends to the inside of the cleaning box (9), and the telescopic end of the electric push rod (15) is fixedly connected to the connecting plate (16).
4. A reactor with a heat exchange device according to claim 3, characterized in that: A cleaning scraper (13) is fixedly connected to the outer surface of the stirring shaft (12).
5. The reactor with a heat exchange device according to claim 1, characterized in that: The interior of the reactor (1) is fixedly connected to a heat exchange baffle (11), the interior of the heat exchange baffle (11) is fixedly connected to a heat exchange tube (10), and both connection ends of the heat exchange tube (10) extend to the outside of the reactor (1).
6. A reaction kettle with a heat exchange device according to claim 5, characterized in that: A high-low temperature integrated machine (3) is fixedly installed on the outer surface of the reactor (1), and heat exchange connecting pipes (2) are fixedly connected to both sides of the high-low temperature integrated machine (3), and the ends of the two heat exchange connecting pipes (2) away from the high-low temperature integrated machine (3) are fixedly connected to the two ends of the heat exchange pipe (10) respectively.
Citation Information
Patent Citations
High-efficiency reaction kettle device with double heat exchange systems
CN219540271U