Glass product melting kiln

By designing double stirring and reverse rotation components in the glass product melting kiln, the problem of insufficient mixing efficiency of glass liquid in the prior art is solved, and the full mixing and stirring of glass liquid is achieved, and the quality of glass products is improved.

CN222540648UActive Publication Date: 2025-02-28SHANDONG XINBO GLASS PROD CO LTD
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Patent Information

Application Number
CN202323539192.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-25
Publication Date
2025-02-28
Estimated Expiration
2033-12-25

AI Technical Summary

Technical Problem

The mixing efficiency of existing glass product melting kilns is not efficient enough to ensure full mixing and stirring of the glass liquid.

Method used

A glass article melting kiln including a stirring assembly and an auxiliary rotating assembly is designed. The stirring assembly is composed of a motor-driven stirring rod and a ball head universal joint, which can perform double stirring; the auxiliary rotating assembly drives the kiln body to rotate in reverse through the gears to further accelerate mixing.

Benefits of technology

Through the design of double stirring and reverse rotation, the mixing efficiency of the glass liquid is significantly improved, ensuring full mixing and stirring of the glass liquid, and improving the quality of the glass product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of glass kilns and discloses a glass product melting kiln which comprises a main plate, a kiln body is arranged at the top of the main plate, a top cover is arranged at the top of the kiln body, a processing mechanism is arranged at the top of the kiln body, and a temperature control mechanism is arranged at the top of the top cover. The processing mechanism comprises a stirring assembly and an auxiliary rotating assembly, the stirring assembly is arranged in the center of the top of the top cover, the auxiliary rotating assembly is arranged at the bottom of the kiln body, and the temperature control mechanism is arranged at the rear end of the top of the top cover. When the stirring rod I is used for stirring, the ball universal joint rotates along with rotation, the stirring rod II rotates to perform secondary stirring on the molten glass, so that sufficient mixing of the molten glass is further ensured, the auxiliary stirring assembly is matched to work to drive the rotating disc and the kiln body at the top to rotate in the direction opposite to the stirring direction, and mixing is further accelerated; the mixing quality is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass kilns, in particular to a glass product melting kiln. Background Art

[0002] Glass kilns are high-temperature furnaces specially used for manufacturing glass products. Generally, they need to be fired for a long time at about 1200℃. Glass kilns are usually divided into electric heating furnaces and other heating furnaces. Electric heating furnaces are generally used for small batch production. Glass kilns are a melting device that must be owned by the glass manufacturing industry.

[0003] According to a glass melting kiln disclosed on the patent website (authorization announcement number: CN220034312U), "The utility model discloses a glass melting kiln, which relates to the technical field of glass product production, and the utility model includes a base, a rotating device is fixedly connected to one side of the top of the base, a bracket is fixedly connected to one end of the rotating device, and the upper and lower inner surfaces of the bracket are fixedly connected to the kiln body. The interior of the kiln body is provided with a stirring device, and the stirring device includes a first motor and a circular plate. A round rod is fixedly connected to the middle of the top of the circular plate, and the end of the round rod facing away from the circular plate passes through the top of the kiln body. The output end of the first motor passes through the top of the bracket and is fixedly connected to the top of the round rod. The top of the circular plate is fixedly connected to an annular slider. An annular slide groove used in conjunction with the annular slider is provided on the upper inner wall of one end of the kiln body. The glass raw materials are uniformly stirred by the stirring device, so that the glass raw materials are uniformly melted. The glass raw materials in the kiln body absorb heat by the rotating device, so that the glass raw materials are quickly melted."

[0004] Based on the above, the applicant believes that there are the following defects:

[0005] The glass melting furnace includes a base, a top side of the base is fixedly connected to a rotating device, one end of the rotating device is fixedly connected to a bracket, and the upper and lower inner surfaces of the bracket are commonly fixedly connected to the furnace body. The device stirs and mixes the glass liquid through a stirring device arranged inside, but the overall stirring and mixing efficiency of the device is not efficient enough to ensure sufficient mixing and stirring of the glass liquid. Utility Model Content

[0006] The purpose of the utility model is to provide a glass product melting furnace to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a glass product melting furnace, comprising a main board, a furnace body is arranged on the top of the main board, a top cover is arranged on the top of the furnace body, a processing mechanism is arranged on the top of the furnace body, and a temperature control mechanism is arranged on the top of the top cover;

[0008] The processing mechanism comprises a stirring component and an auxiliary rotating component. The stirring component is arranged at the top center of the top cover, the auxiliary rotating component is arranged at the bottom of the kiln body, and the temperature control mechanism is arranged at the rear end of the top cover.

[0009] Preferably, the stirring assembly includes motor 1, which is arranged at the top center of the top cover, and the bottom of the motor 1 is rotatably connected to a rotating shaft, the surface of the rotating shaft is fixedly connected to a fixed sleeve, the surface of the fixed sleeve is fixedly connected to a stirring rod 1, the surface of the stirring rod 1 is provided with a through groove, and the left end of the stirring rod 1 away from the fixed sleeve is provided with a ball head universal joint, and the left side of the ball head universal joint is rotatably connected to a stirring rod 2. During the operation of the kiln, the internal glass liquid is fully mixed through the stirring assembly. While the stirring rod 1 is stirring, the ball head universal joint rotates with the rotation, and the stirring rod 2 rotates accordingly, so that the glass liquid is stirred for a second time, thereby further ensuring the sufficient mixing of the glass liquid.

[0010] Preferably, the rotating shaft is rotatably connected to the bottom output end of the motor, and eight groups of the fixing sleeve and the stirring rod are provided.

[0011] Preferably, the auxiliary rotating component includes a rotating disk, which is arranged at the bottom of the kiln body, and a rotating shaft 1 is rotatably connected to the bottom center of the rotating disk, and a gear 1 is rotatably connected to the rotating shaft 1. A rotating shaft 2 is arranged on the back of the rotating shaft 1, and a gear 2 is rotatably connected to the surface of the rotating shaft 2. The rotating shaft 1 and the rotating shaft 2 are rotatably connected to a base at the bottom, a support frame is fixedly connected between the main board and the base, and a motor 2 is arranged at the bottom of the base. During the stirring process of the stirring component, the motor 2 at the bottom drives the rotating shaft 2 to rotate, and drives the gear 1 to rotate synchronously through the gear 2, thereby driving the rotating disk and the top kiln body to rotate, which is opposite to the stirring direction, further accelerating the mixing and enhancing the mixing quality.

[0012] Preferably, the gear 1 and the gear 2 are meshed with each other, and the rotating shaft 2 is rotatably connected to the top output end of the motor 2.

[0013] Preferably, the temperature control mechanism includes a cooling box, which is fixedly connected to the rear end of the top cover, and cooling pipes are fixedly connected to the bottom and top of the cooling box. An air outlet is fixedly connected to the left side of the cooling box, an exhaust fan is arranged inside the air outlet, a dustproof net is fixedly connected to the left side of the air outlet, and an air supply duct is fixedly connected to the back of the cooling box, and a valve is arranged on the surface of the air supply duct.

[0014] Preferably, support seats are fixedly connected to the left and right sides of the bottom of the main board, a kiln body is arranged at the top center of the main board, a top cover is arranged on the top of the kiln body, a feeding port is fixedly connected to the left side of the top of the top cover, a sealing cover is arranged on the top of the feeding port, a discharge port is fixedly connected to the front of the kiln body, and a discharge valve is arranged on the surface of the discharge port.

[0015] Compared with the prior art, the utility model provides a glass product melting furnace having the following features:

[0016] Beneficial effects:

[0017] 1. The glass melting furnace is provided with a stirring assembly, and the internal glass liquid is fully mixed by the stirring assembly during the operation of the furnace. While the stirring rod 1 is stirring, the ball head universal joint rotates with the rotation, and the stirring rod 2 rotates accordingly, stirring the glass liquid for the second time, further ensuring the sufficient mixing of the glass liquid.

[0018] 2. The glass melting furnace is provided with an auxiliary rotating assembly. During the stirring process of the stirring assembly, the motor 2 at the bottom drives the rotating shaft 2 to rotate, and the gear 1 is driven to rotate synchronously through the gear 2, thereby driving the rotating disk and the kiln body at the top to rotate in the opposite direction to the stirring direction, further accelerating the mixing and enhancing the mixing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the stirring assembly of the utility model structure;

[0022] Figure 3 This is a schematic diagram showing the separation of the auxiliary rotating assembly of the structure of the utility model;

[0023] Figure 4 This is a schematic diagram of a separated view of the temperature control mechanism of the utility model structure.

[0024] In the figure: 1. main board; 2. support seat; 3. kiln body; 4. top cover; 5. feeding port; 6. sealing cover; 7. processing mechanism; 71. stirring assembly; 711. motor 1; 712. rotating shaft; 713. fixing sleeve; 714. stirring rod 1; 715. through groove; 716. ball head universal joint; 717. stirring rod 2; 72. auxiliary rotating assembly; 721. rotating disk; 722. rotating shaft 1; 723. gear 1; 724. rotating shaft 2; 725. gear 2; 726. support frame; 727. base; 728. motor 2; 8. temperature control mechanism; 81. cooling box; 82. cooling pipe; 83. air outlet; 84. exhaust fan; 85. dustproof net; 86. air duct; 87. valve; 9. discharge port; 91. discharge valve. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] The utility model provides the following technical solutions:

[0028] Embodiment 1

[0029] See also Figure 1-3 A glass product melting furnace comprises a main board 1, a furnace body 3 is arranged on the top of the main board 1, a top cover 4 is arranged on the top of the furnace body 3, a processing mechanism 7 is arranged on the top of the furnace body 3, and a temperature control mechanism 8 is arranged on the top of the top cover 4;

[0030] The processing mechanism 7 includes a stirring assembly 71 and an auxiliary rotating assembly 72. The stirring assembly 71 is arranged at the top center of the top cover 4, the auxiliary rotating assembly 72 is arranged at the bottom of the kiln body 3, and the temperature control mechanism 8 is arranged at the rear end of the top of the top cover 4;

[0031] The stirring assembly 71 includes a motor 711, which is arranged at the top center of the top cover 4. The bottom of the motor 711 is rotatably connected to a rotating shaft 712, a fixed sleeve 713 is fixedly connected to the surface of the rotating shaft 712, a stirring rod 714 is fixedly connected to the surface of the fixed sleeve 713, a through groove 715 is provided on the surface of the stirring rod 714, a ball head universal joint 716 is arranged on the left end of the stirring rod 714 away from the fixed sleeve 713, and a stirring rod 2 717 is rotatably connected to the left side of the ball head universal joint 716. During the operation of the kiln, the stirring assembly 71 is used to fully mix the internal glass liquid. While the stirring rod 1 714 is stirring, the ball head universal joint 716 rotates with the rotation, and the stirring rod 2 717 rotates accordingly, so as to perform secondary stirring on the glass liquid, and further ensure the sufficient mixing of the glass liquid;

[0032] The rotating shaft 712 is rotatably connected to the bottom output end of the motor 1 711, and eight sets of the fixing sleeve 713 and the stirring rod 1 714 are provided;

[0033] The auxiliary rotating assembly 72 includes a rotating disk 721, which is arranged at the bottom of the kiln body 3. The rotating disk 721 has a rotating shaft 1 722 rotatably connected to the center of the bottom, and the rotating shaft 1 722 is rotatably connected to a gear 1 723. A rotating shaft 2 724 is arranged on the back of the rotating shaft 1 722, and a gear 2 725 is rotatably connected to the surface of the rotating shaft 2 724. A base 727 is rotatably connected to the bottom of the rotating shaft 1 722 and the rotating shaft 2 724. A support frame 726 is fixedly connected between the main board 1 and the base 727. A motor 2 728 is arranged at the bottom of the base 727. During the stirring process of the stirring assembly 71, the motor 2 728 at the bottom drives the rotating shaft 2 724 to rotate, and drives the gear 1 723 to rotate synchronously through the gear 2 725, thereby driving the rotating disk 721 and the kiln body 3 at the top to rotate, which is opposite to the stirring direction, further accelerating the mixing and enhancing the mixing quality.

[0034] Gear 1 723 and gear 2 725 mesh with each other, and rotating shaft 2 724 is rotatably connected to the top output end of motor 2 728 .

[0035] Embodiment 2

[0036] See also Figure 1-4 , and on the basis of the first embodiment, the temperature control mechanism 8 further comprises a cooling box 81, the cooling box 81 is fixedly connected to the rear end of the top of the top cover 4, the bottom and the top of the cooling box 81 are fixedly connected to cooling pipes 82, the left side of the cooling box 81 is fixedly connected to an air outlet 83, an exhaust fan 84 is arranged inside the air outlet 83, a dustproof net 85 is fixedly connected to the left side of the air outlet 83, an air delivery duct 86 is fixedly connected to the back of the cooling box 81, and a valve 87 is arranged on the surface of the air delivery duct 86;

[0037] A support seat 2 is fixedly connected to the left and right sides of the bottom of the main board 1, a kiln body 3 is arranged at the top center of the main board 1, a top cover 4 is arranged on the top of the kiln body 3, a feeding port 5 is fixedly connected to the left side of the top of the top cover 4, a sealing cover 6 is arranged on the top of the feeding port 5, a discharge port 9 is fixedly connected to the front of the kiln body 3, and a discharge valve 91 is arranged on the surface of the discharge port 9.

[0038] In actual operation, when the device is used, the sealing cover 6 is opened to add the raw materials from the feeding port 5 to the inside of the kiln body 3, and the device is started. The motor 1 711 drives the rotating shaft 712 to rotate. While the stirring rod 1 714 is stirring, the ball head universal joint 716 rotates with the rotation, and the stirring rod 2 717 rotates accordingly to stir the glass liquid for a second time to further ensure that the glass liquid is fully mixed. During the stirring process of the stirring component 71, the motor 2 728 at the bottom drives the rotating shaft 2 724 to rotate, and drives the gear 1 723 to rotate synchronously through the gear 2 725, thereby driving the rotating disk 721 and the top of the kiln body 3 to rotate in the opposite direction of the stirring direction, further accelerating the mixing. When the kiln is heated, the temperature is kept constant by the temperature control mechanism 8 to prevent the device from overheating. The valve 87 is opened to discharge the cold air inside the cooling box 81 to the inside of the kiln body 3 through the air duct 86, so as to ensure that the temperature of the device is always in a suitable environment.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A glass product melting furnace, comprising a main board (1), characterized in that: A kiln body (3) is arranged on the top of the main board (1), a top cover (4) is arranged on the top of the kiln body (3), a processing mechanism (7) is arranged on the top of the kiln body (3), and a temperature control mechanism (8) is arranged on the top of the top cover (4); The processing mechanism (7) comprises a stirring component (71) and an auxiliary rotating component (72), wherein the stirring component (71) is arranged at the top center of the top cover (4), the auxiliary rotating component (72) is arranged at the bottom of the kiln body (3), and the temperature control mechanism (8) is arranged at the rear end of the top of the top cover (4).

2. A glass product melting furnace according to claim 1, characterized in that: The stirring assembly (71) comprises a motor 1 (711), wherein the motor 1 (711) is arranged at the top center of the top cover (4), the bottom of the motor 1 (711) is rotatably connected to a rotating shaft (712), the surface of the rotating shaft (712) is fixedly connected to a fixing sleeve (713), the surface of the fixing sleeve (713) is fixedly connected to a stirring rod 1 (714), the surface of the stirring rod 1 (714) is provided with a through groove (715), the left end of the stirring rod 1 (714) away from the fixing sleeve (713) is provided with a ball head universal joint (716), and the left side of the ball head universal joint (716) is rotatably connected to a stirring rod 2 (717).

3. A glass product melting furnace according to claim 2, characterized in that: The rotating shaft (712) is rotatably connected to the bottom output end of the motor 1 (711), and eight groups of the fixing sleeve (713) and the stirring rod 1 (714) are provided.

4. A glass product melting furnace according to claim 1, characterized in that: The auxiliary rotating assembly (72) comprises a rotating disk (721), wherein the rotating disk (721) is arranged at the bottom of the kiln body (3), the bottom center of the rotating disk (721) is rotatably connected to a rotating shaft 1 (722), the rotating shaft 1 (722) is rotatably connected to a gear 1 (723), a rotating shaft 2 (724) is arranged on the back of the rotating shaft 1 (722), the surface of the rotating shaft 2 (724) is rotatably connected to a gear 2 (725), the bottoms of the rotating shaft 1 (722) and the rotating shaft 2 (724) are rotatably connected to a base (727), a support frame (726) is fixedly connected between the main board (1) and the base (727), and a motor 2 (728) is arranged at the bottom of the base (727).

5. A glass product melting furnace according to claim 4, characterized in that: The gear 1 (723) and the gear 2 (725) are meshed with each other, and the rotating shaft 2 (724) is rotatably connected to the top output end of the motor 2 (728).

6. A glass product melting furnace according to claim 1, characterized in that: The temperature control mechanism (8) comprises a cooling box (81), the cooling box (81) is fixedly connected to the top rear end of the top cover (4), the bottom and top of the cooling box (81) are fixedly connected to cooling pipes (82), the left side of the cooling box (81) is fixedly connected to an air outlet (83), an exhaust fan (84) is arranged inside the air outlet (83), the left side of the air outlet (83) is fixedly connected to a dustproof net (85), the back side of the cooling box (81) is fixedly connected to an air supply duct (86), and the surface of the air supply duct (86) is provided with a valve (87).

7. A glass product melting furnace according to claim 1, characterized in that: The left and right sides of the bottom of the main board (1) are fixedly connected to support seats (2); a kiln body (3) is arranged at the center of the top of the main board (1); a top cover (4) is arranged on the top of the kiln body (3); a feeding port (5) is fixedly connected to the left side of the top of the top cover (4); a sealing cover (6) is arranged on the top of the feeding port (5); a discharge port (9) is fixedly connected to the front of the kiln body (3); a discharge valve (91) is arranged on the surface of the discharge port (9).

Citation Information

Patent Citations

  • Glass product melting kiln

    CN220034312U