Polymerization reaction kettle for silicone oil production

By designing the removable silicone oil polymerization reactor structure, the problems of reactor height and cleaning difficulty are solved, the mixing efficiency of silicone oil raw materials and the safety of equipment are improved, and the device life is extended.

CN222358493UActive Publication Date: 2025-01-17SHANGHAI HESHENG JUNENG NEW MATERIALS CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421170076.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-17
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The design of existing reactors for silicone oil polymer production leads to high height and high center of gravity, which poses safety hazards, and the inner wall of the reaction tank does not come into contact with the threaded teeth, making it difficult to clean, affecting product quality and device life.

Method used

A polymerization reactor including a first base and a second base is designed, through a welded structure and threaded connection, allowing the reaction tank to be disassembled, facilitate cleaning of the inner wall and the stirring shaft, setting a scraper and scraper to remove the attached raw materials, and passing through The threaded rod and collar structure fix the base to ensure sealing and easy removal.

Benefits of technology

It reduces the difficulty and time of cleaning work, improves the mixing efficiency of silicone oil raw materials, avoids raw material accumulation and waste, extends the service life of the internal components of the reaction tank, and enhances the safety of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222358493U_ABST
    Figure CN222358493U_ABST
Patent Text Reader

Abstract

The utility model discloses a polyreactor for silicone oil production, which comprises a first base, a second base is mounted on the outer wall of one side of the first base, and a first vertical plate is fixedly connected to one end of the top of the second base. Then the second nut on the connecting structure of the first tank body and the second tank body is detached, and then the first tank body and the second tank body are detached, so that the inner walls of the first tank body and the second tank body and the outer walls of the stirring shaft and the scraping rod can be cleaned, and the process not only saves the time of a worker, but also reduces the difficulty of cleaning work; the rotating stirring shaft can fully mix silicone oil production raw materials, and the scraping rod can rotate by being attached to the inner walls of the first tank body and the second tank body, so that the raw materials attached to the inner walls of the first tank body and the second tank body are directly removed, accumulation and waste of the silicone oil raw materials are avoided, and meanwhile, the mixing efficiency of the silicone oil raw materials is also improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of silicone oil polymer production equipment, in particular to a polymerization reaction kettle for silicone oil production. Background Art

[0002] Polymerization reactor is a multifunctional industrial equipment commonly used in chemical synthesis, biopharmaceuticals, textile industry, coating and paint production, etc. Its main function is to convert raw materials into the desired final product through continuous physical and chemical changes of reaction materials by using high temperature, high pressure, high-speed stirring and other methods, through continuous mixing, stirring, heating and cooling steps.

[0003] Existing silicone oil polymer production reactors all use vertically arranged tanks, and the height of the reactor is relatively high, so the height of the plant needs to be increased to meet the installation requirements of the reactor. The reactor and the drive system are arranged at a relatively high height, and the center of gravity of the reactor as a whole is also relatively high, so it is easy to tip over, and there are very large safety hazards. Based on these problems, Chinese patent CN217189558U discloses a polymerization reactor for producing silicone oil. By providing a fixed column, the purpose of fixing the threaded teeth can be effectively achieved, so that the position of the threaded teeth is more reasonable and more convenient to use. By providing the threaded teeth, the reaction efficiency can be effectively improved under the action of rotation. By providing a feed port, the material can be effectively placed inside the reactor, thereby achieving the purpose of material transmission. By providing a feed hopper, the material can be more conveniently put into the reactor. By providing a slideway, the fixed plate can be effectively made to slide smoothly in the slideway, and a certain limiting purpose can also be achieved. By providing a fixed soft block, the fixed soft block can be attached to the reactor under the action of elasticity, thereby reducing shaking and avoiding rollover. By providing a spring, the clamping purpose can be effectively achieved under the action of elasticity.

[0004] The thread teeth in the reaction tank are not in contact with the inner wall of the reaction tank, and the rotation range of the thread teeth is very limited. Therefore, part of the silicone oil raw material put into the reaction tank is directly accumulated at the bottom of the reaction tank and is not affected by the rotation of the thread teeth. Since the outer shell of the reaction tank cannot be disassembled, it is very difficult to clean the inner wall and the surface of the thread teeth of the reaction tank, which will not only reduce the quality of the finished products of the subsequent silicone oil production, but also affect the service life of the internal components of the reaction tank. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] To solve the above problems, the utility model adopts the following technical solutions.

[0007] A polymerization reactor for silicone oil production comprises a first base, a second base is installed on the outer wall of one side of the first base, a first vertical plate is fixedly connected to one end of the top of the second base, a second vertical plate is fixedly connected to one end of the top of the first base, a first tank body is fixedly connected to the top of the first vertical plate, a second tank body is fixedly connected to the top of the second vertical plate, a hollow plate is welded to the front and rear ends of the first tank body, a side plate is welded to the front and rear ends of the second tank body, a first threaded plug shaft is welded at the center of the outer wall on the same side of the side plate, the outer wall of the first threaded plug shaft is plugged into the inner wall of the hollow plate, a second nut is threadedly connected to the protruding end of the first threaded plug shaft, a rotatable stirring shaft is installed inside the first tank body and the second tank body, and a scraper rod is slidably connected to the inner wall of the first tank body and the second tank body.

[0008] As a further description of the above technical solution:

[0009] Insert rods are welded at both ends of the outer wall of one side of the first base, sleeves are passed through both ends of the second base, the outer walls of the insert rods are plugged into the inner walls of the sleeves, the tops of the insert rods are fixedly connected to threaded rods, and the outer walls of the threaded rods are threadedly connected to first nuts.

[0010] As a further description of the above technical solution:

[0011] A first baffle is sleeved on one end of the inner wall of the first tank body, a first cover is fixedly connected to the top of the first baffle, a second baffle is sleeved on one end of the inner wall of the second tank body, and a second cover is fixedly connected to one side outer wall of the second tank body.

[0012] As a further description of the above technical solution:

[0013] A feed pipe is passed through the same end of the first baffle and the first cover plate, a sealing plug is sleeved on the inner wall of the feed pipe, a motor is passed through the center of the second baffle, and the top of the outer wall of the motor passes through the center of the second cover plate.

[0014] As a further description of the above technical solution:

[0015] The movable end of the motor is rotatably connected with a turntable, the center of the bottom of the turntable is fixedly connected with the top of the stirring shaft, one end of the bottom of the turntable is welded with the top of the scraper rod, and the bottom end of the scraper rod is fixedly connected with a scraper blade.

[0016] As a further description of the above technical solution:

[0017] Second threaded shafts are welded at both ends of opposite sides of the first tank body and the second baffle plate, and collars are passed through both ends of the first cover plate and the second cover plate. The outer wall of the second threaded shaft is plugged into the inner wall of the collar, and the protruding end of the second threaded shaft is threadedly connected with a third nut.

[0018] As a further description of the above technical solution:

[0019] A discharge pipe is vertically passed through the bottom ends of the first tank body and the second tank body, and sealing blocks are inserted into the inner walls of the discharge pipe. A recovery box is slidably connected to the bottom ends of the opposite surfaces of the first vertical plate and the second vertical plate, and a pad is slidably connected to the top of the recovery box.

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] (1) First, remove the fixed structure on the first base and the second base, then remove the second nut on the connection structure between the first tank body and the second tank body, and then disassemble the first tank body and the second tank body. At this time, the inner walls of the first tank body and the second tank body, the outer walls of the stirring shaft and the scraper rod can be cleaned. This process not only saves the time of the staff, but also reduces the difficulty of cleaning work. The rotating stirring shaft can fully mix the silicone oil production raw materials, and the scraper rod can rotate along the inner walls of the first tank body and the second tank body, so as to directly remove the raw materials attached to the inner walls of the first tank body and the second tank body, which not only avoids the accumulation and waste of silicone oil raw materials, but also improves the mixing efficiency of silicone oil raw materials.

[0022] (2) By setting a pad, the blocking block can be supported to prevent the blocking block from falling off from the discharge pipe. By setting a connection structure between the sleeve, the second threaded plug shaft and the third nut, the first cover plate and the first baffle plate can be fixed to the first tank body, and the second baffle plate can also be fixed to the second cover plate. When the first tank body and the second tank body are disassembled, the stirring shaft and the scraper rod on the turntable can be further removed, thereby facilitating the replacement of the stirring shaft and the scraper rod. By setting a connection structure between the threaded rod, the first nut, the plug rod and the sleeve, the first base and the second base can be fixed together. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is one of the structural diagrams of the utility model;

[0024] Figure 2 This is one of the structural diagrams of the utility model;

[0025] Figure 3 It is a front view of the utility model;

[0026] Figure 4 It is a front cross-sectional view of the utility model;

[0027] Figure 5 It is a three-dimensional diagram of the connection structure of the rotating disk, the scraper rod and the scraper blade in the utility model;

[0028] Figure 6 For this utility model Figure 4 A partial enlarged view of area A.

[0029] The corresponding relationship between the illustrations and component names in the figure is as follows:

[0030] 1. First base; 2. Insert rod; 3. Sleeve; 4. Second base; 5. Threaded rod; 6. First nut; 7. First vertical plate; 8. Second vertical plate; 9. First tank body; 10. Second tank body; 11. Hollow plate; 12. Side plate; 13. First threaded insert shaft; 14. Second nut; 15. First baffle plate; 16. First cover plate; 17. Second baffle plate; 18. Second cover plate; 19. Feed pipe; 20. Sealing plug; 21. Motor; 22. Turntable; 23. Agitator shaft; 24. Scraper rod; 25. Scraper blade; 26. Second threaded insert shaft; 27. Collar; 28. Third nut; 29. ​​Feed pipe; 30. Sealing block; 31. Recovery box; 32. Pad. DETAILED DESCRIPTION

[0031] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0032] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0033] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.

[0034] Reference Figure 1-6The utility model provides an embodiment: a polymerization reactor for silicone oil production, comprising a first base 1, with plug rods 2 welded to both ends of the outer wall of one side of the first base 1, with sleeves 3 inserted into the outer walls of the plug rods 2, with the outer walls of the sleeves 3 fixedly connected to the second base 4, the size of the first base 1 is the same as the size of the second base 4, the length of the plug rod 2 is less than the length of the sleeve 3, the top of the plug rod 2 is fixedly connected to a threaded rod 5, and the outer walls of the threaded rod 5 are threadedly connected to a first nut 6, and the plug rod 5 can be fixedly connected to the outer walls of the threaded rod 5 by setting a connection structure between the threaded rod 5 and the first nut 6. 2 is fixed in the sleeve 3, and the first base 1 and the second base 4 can be fixed together by setting the threaded rod 5, the first nut 6, the connecting structure between the plug rod 2 and the sleeve 3. The top end of the second base 4 is fixedly connected to the first vertical plate 7, and the top end of the first base 1 is fixedly connected to the second vertical plate 8. The size of the first vertical plate 7 is the same as that of the second vertical plate 8. The top of the first vertical plate 7 is fixedly connected to the first tank body 9, and the top of the second vertical plate 8 is fixedly connected to the second tank body 10. The size of the first tank body 9 is the same as that of the second tank body 10.

[0035] A hollow plate 11 is welded to the front and rear ends of the first tank body 9, a side plate 12 is welded to the front and rear ends of the second tank body 10, a first threaded shaft 13 is welded to the center of the outer wall on the same side of the side plate 12, a thread is provided on the top of the outer wall of the first threaded shaft 13, the bottom end of the first threaded shaft 13 is fixedly connected to the side plate 12, the outer wall of the first threaded shaft 13 is plugged into the inner wall of the hollow plate 11, after the outer wall of the first threaded shaft 13 passes through the hollow plate 11, the end with the thread will extend out, and the extended end of the first threaded shaft 13 is threadedly connected with a second nut 14, by setting a connection structure between the hollow plate 11, the side plate 12, the first threaded shaft 13 and the second nut 14, The first tank body 9 and the second tank body 10 can be fixed together, and the opposite surfaces of the first tank body 9 and the second tank body 10 are tightly fitted, so as to prevent the silicone oil in the first tank body 9 and the second tank body 10 from leaking. A first baffle 15 is sleeved on one end of the inner wall of the first tank body 9, and a first cover plate 16 is fixedly connected to the top of the first baffle 15. A second baffle 17 is sleeved on one end of the inner wall of the second tank body 10, and a second cover plate 18 is fixedly connected to the outer wall of one side of the second tank body 10. The first baffle 15 can block one end of the inner wall of the first tank body 9, and the second baffle 17 can block one end of the inner wall of the second tank body 10, so that a set of sealing structures are formed inside the first tank body 9 and the second tank body 10.

[0036] A feed pipe 19 is passed through the same end of the first baffle 15 and the first cover plate 16, and a sealing plug 20 is sleeved on the inner wall of the feed pipe 19. The sealing plug 20 can push the raw materials remaining on the inner wall of the feed pipe 19 directly into the first tank body 9. A motor 21 is passed through the center of the second baffle 17, and the top of the outer wall of the motor 21 passes through the center of the second cover plate 18. The center of the second cover plate 18 is provided with through holes that pass through horizontally on both sides, and the top of the outer wall of the motor 21 can pass through the internal through holes of the second cover plate 18. The movable end of the motor 21 is rotatably connected to a turntable 22, and a stirring shaft 23 is fixedly connected to the bottom center of the turntable 22. A scraper rod 24 is welded to one end of the bottom of the disk 22, and a scraper blade 25 is fixedly connected to the bottom end of the scraper rod 24. The motor 21 can drive the stirring shaft 23, the scraper rod 24 and the scraper blade 25 on the turntable 22 to rotate quickly. The stirring shaft 23 can fully mix the silicone oil production raw materials. The scraper rod 24 can rotate along the inner walls of the first tank body 9 and the second tank body 10, so as to directly remove the raw materials attached to the inner walls of the first tank body 9 and the second tank body 10, which not only avoids the accumulation and waste of silicone oil raw materials, but also improves the mixing efficiency of silicone oil raw materials. The scraper blade 25 can remove the silicone oil raw materials attached to the surface of the first baffle 15.

[0037] The first tank body 9 and the second baffle plate 17 are both welded with a second threaded insert shaft 26 at both ends of the opposite sides, and the first cover plate 16 and the second cover plate 18 are penetrated with a collar 27 at both ends, and the outer wall of the second threaded insert shaft 26 is plugged into the inner wall of the collar 27, and the protruding end of the second threaded insert shaft 26 is threadedly connected with a third nut 28. By setting the connection structure between the collar 27, the second threaded insert shaft 26 and the third nut 28, the first cover plate 16 and the first baffle plate 15 can be fixed on the first tank body 9, and the second baffle plate 17 can also be fixed on the second cover plate 18, when the first tank body 9 and the second tank body 10 are disassembled, the stirring shaft 23 and the scraper 24 on the turntable 22 can be further removed, and a discharge pipe 29 is vertically penetrated through the bottom ends of the first tank body 9 and the second tank body 10, and a blocking block 30 is inserted into the inner wall of the discharge pipe 29, and a recovery box 31 is slidably connected to the bottom ends of the opposite surfaces of the first vertical plate 7 and the second vertical plate 8, and a pad 32 is slidably connected to the top of the recovery box 31. By setting the pad 32, the blocking block 30 can be supported, thereby preventing the blocking block 30 from falling off from the discharge pipe 29.

[0038] The above content is a further detailed description of the utility model in combination with specific implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the scope of protection determined by the claims submitted for the utility model.

Claims

1. A polymerization reactor for silicone oil production, comprising a first base (1), characterized in that: A second base (4) is installed on an outer wall of one side of the first base (1); a first vertical plate (7) is fixedly connected to one end of the top of the second base (4); a second vertical plate (8) is fixedly connected to one end of the top of the first base (1); a first tank body (9) is fixedly connected to the top of the first vertical plate (7); a second tank body (10) is fixedly connected to the top of the second vertical plate (8); a hollow plate (11) is welded to the front and rear ends of the first tank body (9); and a hollow plate (11) is welded to the front and rear ends of the second tank body (10). A side plate (12) is connected, a first threaded plug shaft (13) is welded at the center of the outer wall on the same side of the side plate (12), the outer wall of the first threaded plug shaft (13) is plugged into the inner wall of the hollow plate (11), and the protruding end of the first threaded plug shaft (13) is threadedly connected to a second nut (14), a rotatable stirring shaft (23) is installed inside the first tank body (9) and the second tank body (10), and a scraper rod (24) is slidably connected to the inner wall of the first tank body (9) and the second tank body (10).

2. A polymerization reactor for silicone oil production according to claim 1, characterized in that: Insert rods (2) are welded to both ends of the outer wall of one side of the first base (1), sleeves (3) are passed through both ends of the second base (4), the outer wall of the insert rod (2) is plugged into the inner wall of the sleeve (3), the top of the insert rod (2) is fixedly connected to a threaded rod (5), and the outer wall of the threaded rod (5) is threadedly connected to a first nut (6).

3. A polymerization reactor for silicone oil production according to claim 1, characterized in that: A first baffle (15) is sleeved on one end of the inner wall of the first tank body (9), and a first cover plate (16) is fixedly connected to the top of the first baffle (15); a second baffle (17) is sleeved on one end of the inner wall of the second tank body (10), and a second cover plate (18) is fixedly connected to the outer wall of one side of the second tank body (10).

4. A polymerization reactor for silicone oil production according to claim 3, characterized in that: A feed pipe (19) passes through the same end of the first baffle (15) and the first cover plate (16), a sealing plug (20) is sleeved on the inner wall of the feed pipe (19), a motor (21) passes through the center of the second baffle (17), and the top end of the outer wall of the motor (21) passes through the center of the second cover plate (18).

5. A polymerization reactor for silicone oil production according to claim 4, characterized in that: The movable end of the motor (21) is rotatably connected to a turntable (22), the center of the bottom of the turntable (22) is fixedly connected to the top of the stirring shaft (23), one end of the bottom of the turntable (22) is welded to the top of a scraper rod (24), and the bottom end of the scraper rod (24) is fixedly connected to a scraper blade (25).

6. A polymerization reactor for silicone oil production according to claim 3, characterized in that: Second threaded plug shafts (26) are welded at both ends of opposite surfaces of the first tank body (9) and the second baffle plate (17); collars (27) are passed through both ends of the first cover plate (16) and the second cover plate (18); the outer wall of the second threaded plug shaft (26) is plugged into the inner wall of the collar (27); and the protruding end of the second threaded plug shaft (26) is threadedly connected with a third nut (28).

7. A polymerization reactor for silicone oil production according to claim 1, characterized in that: A discharge pipe (29) vertically penetrates the bottom ends of the first tank body (9) and the second tank body (10), and a blocking block (30) is inserted into the inner wall of the discharge pipe (29). A recovery box (31) is slidably connected to the bottom ends of the opposite surfaces of the first vertical plate (7) and the second vertical plate (8), and a pad (32) is slidably connected to the top of the recovery box (31).

Citation Information

Patent Citations

  • Polymerization reaction kettle for producing silicone oil

    CN217189558U