Dry type composite film coating machine
By using a combination of a rotating screw rod and an expansion air bag in the coating machine, the automation of roll replacement is realized, which solves the problem of cumbersome replacement operations of the existing coating machine and improves the replacement efficiency.
Patent Information
- Application Number
- CN202421072655.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-16
AI Technical Summary
When replacing the rolls, the existing coating machines are complicated to operate and it is difficult to complete the replacement process efficiently.
A dry composite film coating machine is designed, which uses a combination of a rotating screw rod and an expansion air bag. By rotating the screw rod, the moving sleeve squeezes the expansion air bag, causing the fitting air bag to expand and drive the limit block to fit on the feeding roller. And the inside of the take-up roller realizes the automation of the replacement mechanism.
Through this design, the operation process of material roll replacement is simplified, the replacement efficiency is improved, and the tedious manual operation is reduced.
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Figure CN222358725U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to coating machines, in particular to a dry composite film coating machine. Background Art
[0002] When manufacturing ultra-thin polyethylene microporous breathable membranes, a coating machine may be used to coat polyethylene or other materials on a substrate to form a preliminary structure of the membrane. There are many types of coating machines for preparing ultra-thin polyethylene microporous breathable membranes, such as:
[0003] Publication No. CN210700855U discloses a coating mechanism of a coating machine, which is provided with a lifting device above the hopper, and a take-up roller of the lifting device is arranged above the hopper, and both ends of the take-up roller are rotatably connected to the frame, and a rotating motor is fixedly connected to one side of the take-up roller, so that the rotating motor can drive the take-up roller to rotate. When the above device is loading the material through the loading roller, it is first necessary to limit the material to facilitate the movement of the material driven by the loading roller. When the material is used up, a replacement mechanism is needed to stably replace the material, and the above device is cumbersome to operate when replacing the material roll.
[0004] Therefore, we proposed a dry composite film coating machine that can solve the above problems well. Utility Model Content
[0005] The purpose of the utility model is to provide a dry composite film coating machine to solve the problem that the coating machines currently on the market, as proposed in the above background technology, first need to limit the material when loading the material through a loading roller to facilitate the movement of the material driven by the loading roller, and when the material is used up, a replacement mechanism is needed to stably replace the material, and the above device is cumbersome to operate when replacing the material roll.
[0006] To achieve the above object, the utility model provides the following technical solution: a dry composite film coating machine, comprising a frame, a control panel is installed at one side of the frame, and a coating roller is installed at the left side of the frame;
[0007] Also includes:
[0008] A feeding roller is installed on the right side of the frame, a group of receiving rollers are rotatably arranged below the feeding roller, and a tensioning roller is rotatably arranged in the middle of the frame;
[0009] The inner sides of the feed roller and the receiving roller are fitted to the outer side of the replacement mechanism, and the replacement mechanism includes a connecting rod rotatably connected to one side of the frame, a group of rotating screws are rotatably connected to the outer side of the connecting rod, and a group of movable sleeves are threadedly connected to the inner side of the rotating screw, and the outer side of the movable sleeve is fitted to one side of the expansion airbag, one end of the outer side of the expansion airbag is connected to one end of the fitting airbag through a pipe, and the outer side of the fitting airbag is fixed with a limiting block at an equal angle.
[0010] As a preferred technical solution of the present application, one side of the connecting rod, coating roller and tensioning roller are fixedly installed on the output end of a group of motors, one side of the tensioning roller is rotatably set on the inner side of the connecting sleeve, the outer side of the connecting sleeve is fixed on one side of the electric push rod, and one side of the electric push rod is fixed on the inner wall of the frame, thereby driving the frame to perform normal rotation.
[0011] As a preferred technical solution of the present application, a protrusion is provided on the outside of the movable sleeve, and the materials of the expansion airbag and the fitting airbag are both elastic rubber. The limit block fixed on the outside of the fitting airbag forms a sliding structure between the fitting airbag and the inside of the connecting rod, and the outside of the top of the fitting airbag extends out of the outside of the connecting rod, so that the movable sleeve can slide inside the connecting rod, thereby squeezing one side of the expansion airbag.
[0012] As a preferred technical solution of the present application, a group of drying boxes for drying the material after coating is fixed to the frame below the tensioning roller, and the processed coil material can be dried.
[0013] As a preferred technical solution of the present application, the drying box includes heat conduction holes opened at the upper and lower ends of the drying box, a group of heaters are fixed at the internal position of the drying box, a group of fixed motors are fixedly installed at one side of the bottom of the drying box, the output end of the fixed motor is fixed on one side of the reciprocating screw rod, the outer side of the reciprocating screw rod is threadedly connected to the bottom outer shell of the driving fan blade, and the two ends of the bottom of the driving fan blade are slidably arranged on the outside of the guide rod, so that the driving fan blade can move back and forth at the bottom position of the drying box, so that hot air can be used to process the coiled material.
[0014] As a preferred technical solution of the present application, the two ends of the guide rod are fixed at the bottom of the drying box, and the driving blades form a sliding structure between the reciprocating screw rod and the guide rod, so that the driving blades can slide stably on the outside of the guide rod.
[0015] As a preferred technical solution of the present application, the top position of the driving fan blade corresponds to the heat conduction hole at the bottom of the drying box and the bottom position of the heater to conduct the hot air.
[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: the dry composite film coating machine is provided with a connecting rod, and the rotating screw can make the movable sleeve connected to the inner thread of the rotating screw squeeze one side of the inflated airbag through the rotation of the rotating screw, so that the fitting airbag drives the limit block to fit the inner side of the feeding roller and the receiving roller, thereby achieving the purpose of conveniently replacing the coiled material. The specific contents are shown as follows:
[0017] 1. A rotating screw is provided. By rotating the rotating screw on one side of the connecting rod, the threaded movable sleeve can slide inside the connecting rod and squeeze one side of the expansion airbag, so that the gas inside the expansion airbag can flow to the inside of the bonding airbag through the pipeline, so that the bonding airbag expands, causing the limit block to be bonded to the inner side of the feeding roller and the receiving roller, which is convenient for replacing the receiving roller and the feeding roller;
[0018] Furthermore, a laminating airbag is fixed at an equal angle on the outside of the laminating airbag, and the limiting block arranged on the outside of the laminating airbag is attached to the outside of the feeding roller and the receiving roller, so that the feeding roller and the receiving roller can be stably limited;
[0019] 2. A tensioning roller is provided. The output end of the electric push rod can drive the tensioning roller to move through the connecting sleeve, so that the tensioning roller can move horizontally inside the frame and adjust the tension of the coil;
[0020] 3. A drying box is set up. The heater installed inside the drying box can dry the coated coil to ensure the coating forming degree;
[0021] Furthermore, a fixed motor is provided, and the reciprocating screw rod is driven to rotate by the output end of the fixed motor, causing the threaded drive blades to slide on the outside of the guide rod, so that the drive blades can use the hot air from the heater to dry the coil. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0023] Figure 2 This is a rear view structural diagram of the utility model;
[0024] Figure 3 This is a schematic diagram of the cross-sectional structure of the frame of the utility model;
[0025] Figure 4 This is a schematic diagram of the main structure of the tensioning roller of the utility model;
[0026] Figure 5 This is a schematic diagram of the structure of the drying box of the utility model;
[0027] Figure 6This is a schematic diagram of the main structure of the connecting rod of the utility model;
[0028] Figure 7 This is a schematic diagram of the cross-sectional structure of the connecting rod of the utility model.
[0029] In the figure: 1. frame; 2. control panel; 3. coating roller; 4. feeding roller; 5. receiving roller; 6. tensioning roller; 7. electric push rod; 8. connecting sleeve; 9. drying box; 901. heat conduction hole; 902. heater; 903. fixed motor; 904. reciprocating screw; 905. driving fan blade; 906. guide rod; 10. connecting rod; 11. rotating screw; 12. moving sleeve; 13. expansion airbag; 14. fitting airbag; 15. limit block. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] See also Figure 1-Figure 7 , the utility model provides the following technical solutions:
[0032] Embodiment 1: In order to solve the problem that the coating machine currently on the market needs to limit the material when feeding the material through the feeding roller, so as to facilitate the movement of the material driven by the feeding roller. When the material is used up, a replacement mechanism is needed to replace the material stably. However, the operation of the above device is cumbersome when replacing the material roll. Please refer to the attached Figure 1 , Attachment Figure 2 , Attachment Figure 6 and attached Figure 7, including a frame 1, a control panel 2 is installed on one side of the frame 1, and a coating roller 3 is installed on the left side of the frame 1; it also includes: a feed roller 4 is installed on the right side of the frame 1, a group of receiving rollers 5 are rotatably arranged below the feed roller 4, and a tensioning roller 6 is rotatably arranged in the middle of the frame 1; the inner sides of the feed roller 4 and the receiving roller 5 are fitted on the outer side of the replacement mechanism, and the replacement mechanism includes a connecting rod 10 rotatably connected to one side of the frame 1, a group of rotating screw rods 11 are rotatably connected to the outer side of the connecting rod 10, a group of moving sleeves 12 are threadedly connected to the inner side of the rotating screw rod 11, and the outer side of the moving sleeve 12 is fitted on one side of the expansion airbag 13, one end of the outer side of the expansion airbag 13 is connected to one end of the fitting airbag 14 through a pipeline, and the outer side of the fitting airbag 14 is fixed with a limiting block 15 at equal angles. First, when replacing the feed roller 4 and the receiving roller 5, the rotating screw 11 on one side of the connecting rod 10 is rotated so that the rotating screw 11 rotates inside one end of the connecting rod 10. At this time, the movable sleeve 12 threadedly connected to the rotating screw 11 will slide inside the connecting rod 10 through the protrusion, so that the movable sleeve 12 squeezes one side of the expansion airbag 13 during the sliding process, causing the internal gas of the expansion airbag 13 to be transported to the inside of the bonding airbag 14 through the pipeline. At this time, the bonding airbag 14 will expand, so that the bonding airbag 14 is bonded to the inner side of the feed roller 4 and the receiving roller 5. Conversely, the bonding airbag 14 can also be detached from the inner side of the feed roller 4 and the receiving roller 5, so that the feed roller 4 and the receiving roller 5 can be replaced.
[0033] Embodiment 2: In order to ensure the coating of the coil, please refer to the attached Figure 1 -Attached Figure 3 The connecting rod 10, the coating roller 3 and one side of the tensioning roller 6 are all fixedly installed at the output end of a group of motors. One side of the tensioning roller 6 is rotatably set on the inner side of the connecting sleeve 8. The outer side of the connecting sleeve 8 is fixed on one side of the electric push rod 7. One side of the electric push rod 7 is fixed on the inner wall of the frame 1. A protrusion is set on the outer side of the movable sleeve 12. The materials of the expansion airbag 13 and the bonding airbag 14 are both elastic rubber. The limit block 15 fixed on the outer side of the bonding airbag 14 forms a sliding structure between the bonding airbag 14 and the inside of the connecting rod 10, and the top outer side of the bonding airbag 14 extends out of the outside of the connecting rod 10. During the coating process, the control panel 2 is used to control the motor inside the frame 1 to work. The motor drives the connecting rod 10, the tensioning roller 6 and the shaft end of the coating roller 3 on one side of the frame 1 to rotate inside the frame 1, so that the coating roller 3 can be rotated for coating processing, and the electric push rod 7 can drive the connecting sleeve 8 to move, so that the tensioning roller 6 rotatably connected to the inner side of the connecting sleeve 8 moves inside the frame 1, thereby adjusting the tension of the material to facilitate the coating process.
[0034] Example 3: In order to dry the coated coil, please refer to the attached Figure 3 and attached Figure 5 A drying box 9 for drying after coating is fixed at the lower position of the frame 1 near the tension roller 6. The drying box 9 includes heat conduction holes 901 opened at the upper and lower ends of the drying box 9, a group of heaters 902 are fixed at the internal position of the drying box 9, and a group of fixed motors 903 are fixedly installed at one side of the bottom of the drying box 9. The output end of the fixed motor 903 is fixed at one side of the reciprocating screw rod 904, and the outer position of the reciprocating screw rod 904 is threadedly connected to the bottom shell of the driving blade 905. The bottom two ends of the driving blade 905 are slidably set on the outside of the guide rod 906. The two ends of the guide rod 906 are fixed at the bottom position of the drying box 9, and the driving blade 905 forms a sliding structure through the reciprocating screw rod 904 and the guide rod 906. The top position of the driving blade 905 corresponds to the heat conduction hole 901 at the bottom of the drying box 9 and the bottom position of the heater 902. During the drying process, the heater 902 is started, and the heater 902 dries the inside of the drying box 9. The output end of the fixed motor 903 is started to drive the reciprocating screw 904 to rotate. At this time, the outer side of the reciprocating screw 904 drives the threaded driving blade 905 to move. The driving blade 905 will slide on the outer side of the guide rod 906. The driving blade 905 will guide the hot air from the heater 902 through the heat conduction hole 901, so that the hot air can dry the coated material.
[0035] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A dry composite film coating machine, comprising a frame (1), a control panel (2) being installed at one side of the frame (1), and a coating roller (3) being installed at the left side of the frame (1); It is characterized in that Also includes: A feeding roller (4) is installed at the right side of the frame (1), a group of receiving rollers (5) are rotatably arranged below the feeding roller (4), and a tensioning roller (6) is rotatably arranged at the middle of the frame (1); The inner sides of the feeding roller (4) and the receiving roller (5) are attached to the outer side of the replacement mechanism. The replacement mechanism includes a connecting rod (10) rotatably connected to one side of the frame (1). The outer side of the connecting rod (10) is rotatably connected to a group of rotating screws (11). The inner side of the rotating screws (11) is threadedly connected to a group of movable sleeves (12). The outer side of the movable sleeves (12) is attached to one side of the expansion airbag (13). One end of the outer side of the expansion airbag (13) is connected to one end of the attaching airbag (14) through a pipeline. The outer side of the attaching airbag (14) is fixed with a limiting block (15) at an equal angle.
2. A dry composite film coating machine according to claim 1, characterized in that: The connecting rod (10), the coating roller (3) and one side of the tensioning roller (6) are all fixedly mounted on the output end of a group of motors; one side of the tensioning roller (6) is rotatably arranged on the inner side of the connecting sleeve (8); the outer side of the connecting sleeve (8) is fixed on one side of the electric push rod (7); and one side of the electric push rod (7) is fixed on the inner wall of the frame (1).
3. A dry composite film coating machine according to claim 1, characterized in that: The outer side of the movable sleeve (12) is provided with a protrusion, and the materials of the expansion airbag (13) and the fitting airbag (14) are both set to elastic rubber. The limit block (15) fixed to the outer side of the fitting airbag (14) forms a sliding structure between the fitting airbag (14) and the inside of the connecting rod (10), and the outer side of the top of the fitting airbag (14) extends out of the outside of the connecting rod (10).
4. A dry composite film coating machine according to claim 1, characterized in that: A set of drying boxes (9) for drying the coating after completion are fixed to the frame (1) at a position below the tensioning roller (6).
5. A dry composite film coating machine according to claim 4, characterized in that: The drying box (9) includes heat conduction holes (901) opened at the upper and lower ends of the drying box (9); a group of heaters (902) are fixedly arranged inside the drying box (9); a group of fixed motors (903) are fixedly installed at one side of the bottom of the drying box (9); the output end of the fixed motor (903) is fixed at one side of a reciprocating screw rod (904); the outer side of the reciprocating screw rod (904) is threadedly connected to the bottom shell of the driving blade (905); and the two ends of the bottom of the driving blade (905) are slidably arranged on the outer side of a guide rod (906).
6. A dry composite film coating machine according to claim 5, characterized in that: The two ends of the guide rod (906) are fixed at the bottom of the drying box (9), and the driving blade (905) forms a sliding structure between the reciprocating screw rod (904) and the guide rod (906).
7. A dry composite film coating machine according to claim 5, characterized in that: The top position of the driving fan blade (905) corresponds to the heat conduction hole (901) at the bottom of the drying box (9) and the bottom position of the heater (902).
Citation Information
Patent Citations
Coating mechanism of coating machine
CN210700855U
Cited By
Diffusion film coating device with gradient temperature structure
CN120228015A