Scraper chain maintenance tool
By designing a scraper chain maintenance tool that adjusts components and disassembles components, it solves the problem that existing tools require two workers to adjust and cannot replace hooks, achieving convenient and efficient chain tightening and hook replacement, improving work efficiency. and security.
Patent Information
- Application Number
- CN202420213820.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-01-29
AI Technical Summary
When using the existing scraper chain maintenance tools, two staff members need to adjust the hook at the same time, which increases production costs and cannot replace the hook according to the specifications of the chain roller, which can easily lead to decoupling and increase production maintenance costs.
A scraper chain maintenance tool is designed. By setting the adjustment component and the disassembly component, one worker can drive the two hooks to move and tighten the chain, which is highly convenient and makes it easy to replace the hooks according to the specifications of the chain roller.
It improves work efficiency, saves maintenance and replacement time, reduces production costs, and improves the safety and practicality of the device.
Smart Images

Figure CN222359214U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of scraper chain maintenance, and in particular relates to a scraper chain maintenance tool. Background Art
[0002] The scraper conveyor is a solid material conveying device. The scraper chain is an important component of the scraper conveyor. The scraper chain serves as the traction mechanism of the scraper conveyor. Its working state restricts the normal operation of the scraper conveyor and affects the safety and output of the enterprise. During use, the scraper chain is very likely to loosen or break. When replacing the scraper chain, maintenance tools are required.
[0003] Chinese patent application No. 202021092141.8 discloses a scraper chain maintenance tool, including a tensioning screw, a first hook and a second hook, a fixing sleeve 1 is provided at the end of the first hook, and a fixing sleeve 2 is provided at the end of the second hook, and through holes are provided on both fixing sleeves 1 and 2, and the tensioning screw passes through the through holes of the fixing sleeves 1 and 2; adjusting nuts are provided on both sides of the fixing sleeves 1 and 2, and the state of the first hook and the second hook is controlled by adjusting the adjusting nuts to adjust the chain position. The device has a simple structure and is easy to operate, which can reduce the labor intensity of the staff and ensure the normal operation of production.
[0004] The above-mentioned disclosed patent has the following problems when used: the chains on both sides are tightened by tightening the nuts and pulled to the appropriate position, but when the device is in use, the adjusting nuts connected to the two hooks need to be tightened and adjusted separately, which makes it inconvenient to tighten the chains on both sides. When one staff member performs the adjustment, the adjustment time is increased and the work efficiency is reduced, and when two staff members perform the adjustment at the same time, the production cost is increased; in addition, the above-mentioned device cannot adjust the size of the replacement hook when in use. If a chain roller of a different model is encountered, if the chain roller is too thick, the hook will not fit perfectly with it, which will easily lead to decoupling, causing harm to the staff and damage to the solid material conveying device as a whole, increasing the production and maintenance costs. Utility Model Content
[0005] In order to solve the problems raised in the above-mentioned background technology, the utility model provides a scraper chain maintenance tool, which can be driven by one staff member to move two hooks at the same time, so as to tighten the chains on both sides. It has the characteristics of high convenience and the convenience of replacing the most suitable hook according to the specifications of the chain roller.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A scraper chain repair tool comprises a support, an adjusting component is arranged inside the support, a first hook is arranged at one end below the adjusting component, the adjusting component and the first hook are connected through a disassembly component, a second hook is arranged at the other end below the adjusting component, the adjusting component and the second hook are also connected through the disassembly component;
[0008] The adjusting assembly comprises a bidirectional threaded screw, an adjusting plate, a limit slider, a limit slider, a first bevel gear, a second bevel gear and a turning handle, wherein a bidirectional threaded screw is arranged inside the support, the surface of the bidirectional threaded screw is symmetrical and is threadedly connected with the adjusting plate, a limit slider is arranged above the adjusting plate, the middle part of the limit slider is slidably connected with the limit slider, on this basis, a first bevel gear is arranged in the middle part of the bidirectional threaded screw, a second bevel gear is meshedly connected with one side of the first bevel gear, and a turning handle is arranged at one end of the second bevel gear;
[0009] The disassembly and assembly component includes a disassembly and assembly seat, a square plug block, a clamping block, a pull rod, a clamping slide block and a clamping spring, wherein the disassembly and assembly seat is arranged below the two ends of the adjustment component, a square plug block is inserted inside the disassembly and assembly seat, a groove is provided on one side of the square plug block, the clamping block cooperates with the groove, and the clamping block is arranged above the first hook and the second hook, a pull rod is provided at one end of the clamping block, a clamping slide block is provided above the pull rod, the clamping slide block slides in a preset slide groove inside the disassembly and assembly seat, and a clamping spring is provided on the side of the clamping slide block away from the clamping block.
[0010] Preferably, a vertical plate is provided on one side of the handlebar and above the support, a square rod is provided through the middle of the vertical plate, a damping block is provided at one end of the square rod, one side of the damping block is in contact with the handlebar, and a tightening spring is provided between the damping block and the vertical plate.
[0011] Furthermore, a lubrication port is provided below the support, and a sealing plug cover is provided inside the lubrication port.
[0012] Furthermore, a guide rod is slidably connected inside the clamping block, the guide rod is parallel to the pull rod, and the guide rod is arranged inside the disassembly and assembly seat.
[0013] The beneficial effects of the utility model are:
[0014] The utility model realizes that one staff member drives two hooks to move at the same time by setting an adjustment component, thereby tightening the chains on both sides, which has a high convenience effect. Specifically, by setting a two-way threaded screw, an adjustment plate, a limit slider, a limit slider, a first bevel gear, a second bevel gear and a turning handle, it is convenient to drive the first hook and the second hook to move, thereby tightening the chains on both sides, saving the maintenance and replacement time of the staff, improving work efficiency, and reflecting the practicality of the utility model; in addition, the utility model facilitates the tightening of the turning handle by setting a vertical plate, a square rod, a damping block and a tightening spring, thereby preventing the adjustment component from reversing when the staff is repairing and replacing the chain plate, thereby improving the safety of the device; the utility model facilitates the lubrication of the two-way threaded screw by setting a lubrication port and a sealing plug cover, thereby improving the working smoothness of the utility model.
[0015] On this basis, the utility model realizes the effect of facilitating replacement of the most suitable hook according to the specifications of the chain roller by setting a disassembly and assembly component. Specifically, by setting a disassembly and assembly seat, a square plug block, a clamping block, a pull rod, a clamping slider and a clamping spring, it is convenient to replace the most suitable hook according to the specifications of the chain roller, thereby improving the practicality of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the structure of the utility model cut from the front view;
[0019] Figure 3 It is a cross-sectional structural schematic diagram of the adjustment component of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the enlarged position A in the adjustment component of the utility model;
[0021] Figure 5 It is a structural schematic diagram of the disassembly and assembly components of the utility model. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0024] See also Figure 1-5 The utility model provides the following technical solutions: a scraper chain maintenance tool, including a support 1, an adjusting component 2 is arranged inside the support 1, a first hook 3 is arranged at one end below the adjusting component 2, the adjusting component 2 and the first hook 3 are connected through a disassembly component 4, a second hook 5 is arranged at the other end below the adjusting component 2, and the adjusting component 2 and the second hook 5 are also connected through the disassembly component 4.
[0025] Specifically, Figure 3 As shown, the adjustment component 2 includes a bidirectional threaded screw 21, an adjustment plate 22, a limit slider 23, a limit slider 24, a first bevel gear 25, a second bevel gear 26 and a turning handle 27, wherein a bidirectional threaded screw 21 is arranged inside the support 1, the surface of the bidirectional threaded screw 21 is symmetrical and is threadedly connected with the adjustment plate 22, a limit slider 23 is arranged above the adjustment plate 22, and the middle part of the limit slider 23 is slidably connected with the limit slider 24, on this basis, a first bevel gear 25 is arranged in the middle part of the bidirectional threaded screw 21, one side of the first bevel gear 25 is meshedly connected with the second bevel gear 26, and a turning handle 27 is arranged at one end of the second bevel gear 26.
[0026] By adopting the above technical solution, the handle 27 is rotated, and the rotation of the handle 27 drives the second bevel gear 26 to rotate, and the rotation of the second bevel gear 26 drives the first bevel gear 25 to rotate, and the rotation of the first bevel gear 25 drives the bidirectional threaded screw 21 to rotate, and the rotation of the bidirectional threaded screw 21 drives the adjustment plate 22 to move, thereby driving the first hook 3 and the second hook 5 to move, thereby tightening the chains on both sides, so that when the device is in use, only one staff member is needed to conveniently drive the two hooks to move, thereby tightening the chains on both sides, and the convenience is improved.
[0027] On this basis, if Figure 3-4 As shown, a vertical plate 271 is provided on one side of the turning handle 27 and above the support 1, a square rod 272 is provided through the middle of the vertical plate 271, a damping block 273 is provided at one end of the square rod 272, one side of the damping block 273 is in contact with the turning handle 27, and a fastening spring 274 is provided between the damping block 273 and the vertical plate 271, and the fastening spring 274 is in a compressed state.
[0028] By adopting the above technical scheme, when the utility model completes the movement adjustment of the first hook 3 and the second hook 5, the damping block 273 and the turning handle 27 are fitted together by tightening the spring 274, thereby tightening the turning handle 27 to prevent the adjustment component from reversing when the staff is repairing and replacing the chain plate, thereby improving the safety of the device; in addition, a lubrication port 211 is opened at the bottom of the support 1, and the internal plug of the lubrication port 211 is provided with a sealing plug cover 212, which is convenient for lubricating the bidirectional threaded screw 21, thereby improving the working smoothness of the utility model.
[0029] In this technical solution, if Figure 2-5 As shown, the disassembly and assembly component 4 includes a disassembly and assembly seat 41, a square plug block 42, a clamping block 43, a pull rod 44, a clamping slide block 45 and a clamping spring 46, wherein the disassembly and assembly seat 41 is arranged below the two ends of the adjustment component 2, and a square plug block 42 is inserted into the disassembly and assembly seat 41, and a groove is provided on one side of the square plug block 42, and the clamping block 43 cooperates with the groove, and the clamping block 43 is arranged above the first hook 3 and the second hook 5, and a pull rod 44 is provided at one end of the clamping block 43, and a clamping slide block 45 is provided above the pull rod 44, and the clamping slide block 45 slides in a preset slide groove inside the disassembly and assembly seat 41, and a clamping spring 46 is provided on the side of the clamping slide block 45 away from the clamping block 43.
[0030] By adopting the above technical solution, the pull rod 44 is pulled, and the pull rod 44 drives the clamping slider 45 to move and compresses the clamping spring 46 at the same time, so that the clamping block 43 is disengaged from the groove, and then the square plug block 42 and the disassembly seat 41 can be separated, so that the first hook 3 or the second hook 5 can be removed and replaced, so that when the device is in use, it is convenient to replace the most suitable hook according to the specifications of the scraper chain, thereby improving the practicality of the utility model.
[0031] On this basis, a guide rod is slidably connected inside the clamping block 43 , the guide rod is parallel to the pull rod 44 , and the guide rod is arranged inside the disassembly and assembly seat 41 .
[0032] By adopting the above technical solution, the guide rod enables the clamping block 43 to move stably.
[0033] The structure and use principle of the first hook 3 and the second hook 5 in the utility model have been disclosed in a scraper chain maintenance tool disclosed in Chinese patent application No. 202021092141.8, and its working principle is that the first hook 3 and the second hook 5 cooperate with each other, and the first hook 3 and the second hook 5 are hung on the adjacent chain rollers on both sides of the chain plate to be replaced, and then the first hook 3 and the second hook 5 are driven to move by the adjustment component 2, and the chain is pulled to the appropriate position to generate a margin, so that the chain plate or pin can be replaced.
[0034] Specifically: when the scraper chain of the scraper machine is damaged, the scraper chain is replaced using a scraper chain maintenance tool provided by the utility model, and the first hook 3 and the second hook 5 are hung on the adjacent chain rollers on both sides of the chain plate to be replaced, and then the first hook 3 and the second hook 5 are driven to move by the adjustment component 2, and the chain is pulled to the appropriate position to generate a margin, and the chain plate or pin can be replaced; and the disassembly and assembly component 4 can replace the most suitable first hook 3 and the second hook 5 according to the needs of use.
[0035] When the adjustment component 2 is in use, the staff pulls the square rod 272 with one hand to separate the damping block 273 from the turning handle 27, and then turns the turning handle 27 with the other hand. The rotation of the turning handle 27 drives the second bevel gear 26 to rotate, and the rotation of the second bevel gear 26 drives the first bevel gear 25 to rotate. The rotation of the first bevel gear 25 drives the bidirectional threaded screw 21 to rotate, and the rotation of the bidirectional threaded screw 21 drives the adjustment plate 22 to move, thereby driving the first hook 3 and the second hook 5 to move, thereby tightening the chains on both sides, and then loosening the square rod 272 to make the damping block 273 fit with the turning handle 27 to tighten the turning handle 27. The adjustment component 2 allows the device to be used with only one staff member to conveniently drive the two hooks to move, thereby tightening the chains on both sides, thereby improving convenience.
[0036] When the disassembly and assembly component 4 is in use, the pull rod 44 is pulled, and the pull rod 44 drives the clamping slider 45 to move and compresses the clamping spring 46 at the same time, so that the clamping block 43 is disengaged from the groove, and then the square plug block 42 and the disassembly and assembly seat 41 can be separated, so that the first hook 3 or the second hook 5 can be removed and replaced, so that when the device is in use, it is convenient to replace the most suitable hook according to the specifications of the chain roller, thereby improving the practicality of the utility model.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A scraper chain repair tool, comprising a support, characterized in that: An adjustment component is provided inside the support, a first hook is provided at one end below the adjustment component, the adjustment component and the first hook are connected via a disassembly component, a second hook is provided at the other end below the adjustment component, the adjustment component and the second hook are also connected via a disassembly component; The adjusting assembly comprises a bidirectional threaded screw, an adjusting plate, a limit slider, a limit slider, a first bevel gear, a second bevel gear and a turning handle, wherein a bidirectional threaded screw is arranged inside the support, the surface of the bidirectional threaded screw is symmetrical and is threadedly connected with the adjusting plate, a limit slider is arranged above the adjusting plate, the middle part of the limit slider is slidably connected with the limit slider, on this basis, a first bevel gear is arranged in the middle part of the bidirectional threaded screw, a second bevel gear is meshedly connected with one side of the first bevel gear, and a turning handle is arranged at one end of the second bevel gear; The disassembly and assembly component includes a disassembly and assembly seat, a square plug block, a clamping block, a pull rod, a clamping slide block and a clamping spring, wherein the disassembly and assembly seat is arranged below the two ends of the adjustment component, a square plug block is inserted inside the disassembly and assembly seat, a groove is provided on one side of the square plug block, the clamping block cooperates with the groove, and the clamping block is arranged above the first hook and the second hook, a pull rod is provided at one end of the clamping block, a clamping slide block is provided above the pull rod, the clamping slide block slides in a preset slide groove inside the disassembly and assembly seat, and a clamping spring is provided on the side of the clamping slide block away from the clamping block.
2. A scraper chain repair tool according to claim 1, characterized in that: A vertical plate is arranged on one side of the turning handle and above the support, a square rod is arranged through the middle of the vertical plate, a damping block is arranged at one end of the square rod, one side of the damping block is in contact with the turning handle, and a fastening spring is arranged between the damping block and the vertical plate.
3. A scraper chain repair tool according to claim 2, characterized in that: A lubrication port is provided below the support, and a sealing plug cover is provided inside the lubrication port.
4. A scraper chain repair tool according to claim 3, characterized in that: A guide rod is slidably connected inside the clamping block, the guide rod is parallel to the pull rod, and the guide rod is arranged inside the disassembly and assembly seat.
Citation Information
Patent Citations
Scraper chain maintenance tool
CN212495176U