Automatic grinding equipment

Abstract

The utility model relates to the technical field of polishing devices, and discloses automatic polishing equipment which is adaptively applied to a furnace base, the furnace base is provided with a pile head, and the pile head comprises a conical area and a cylindrical area; the polishing device is characterized by comprising a protective cover, a fixing frame, an electric sliding rail assembly and a polishing piece; the protective cover is arranged on the furnace base in a covering manner; the fixing frame is arranged on the protective cover and clamps the furnace base; wherein a driving motor and a mounting seat are arranged on the fixed frame; the electric sliding rail assembly is rotatably arranged on the fixing frame through the mounting base; the first motor is arranged in the middle of the top side of the fixing frame, and the output end is connected with the electric sliding rail assembly. The grinding piece comprises a first grinding head and a second grinding head, and the first grinding head and the second grinding head are connected to a sliding block of the electric sliding rail assembly through a lifting mechanism.

Description

Technical Field

[0001] The utility model relates to the technical field of grinding devices, in particular to an automatic grinding device. Background Art

[0002] In the photovoltaic new energy industry, the traditional furnace grinding and cleaning method in the restoration workshop has transitioned from the early pure manual operation to the current pneumatic tool-assisted manual grinding. There are still problems such as high labor intensity, high time cost, and potential harm to workers' bodies caused by dust particles during grinding, which limits production efficiency while increasing labor costs and safety hazards for personnel. In order to solve these problems, automation technology came into being, among which the automatic operation module, as one of the cores of this automation device, has been widely used. The automatic operation module uses advanced perception, control and execution technology to achieve precise linear and angular positioning, and can complete various repetitive, tedious and dangerous tasks, improving production efficiency, saving manpower, and also ensuring the safety of workers.

[0003] Therefore, the present application proposes an automated grinding device, which grinds the furnace table in sequence by multiple changes of annular rotation displacement, thereby grinding the furnace table more efficiently. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides an automatic grinding device to solve the problems raised in the above background technology.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] An automatic grinding device, adapted for use on a furnace base, the furnace base having a pile head, the pile head including a conical area and a cylindrical area; characterized in that: comprising a shield, a fixing frame, an electric slide rail assembly, and a grinding piece;

[0007] The shield cover is arranged on the furnace base;

[0008] The fixed frame is arranged on the shield and clamps the furnace base; wherein the fixed frame is provided with a driving motor and a mounting seat;

[0009] The electric slide rail assembly is rotatably mounted on the fixed frame via a mounting seat;

[0010] The first motor is arranged in the middle of the top side of the fixing frame, and the output end is connected to the electric slide rail assembly;

[0011] The grinding piece comprises a first grinding head and a second grinding head, and the first grinding head and the second grinding head are both connected to the slider of the electric slide rail assembly through a lifting mechanism.

[0012] Furthermore, the first grinding head uses a Dupont wire brush to clean the conical area of ​​the base pile head.

[0013] Furthermore, the second grinding head uses a blade structure to clean the cylindrical area at the bottom of the pile head.

[0014] Furthermore, the grinding piece also includes two supporting shafts and two driving motors. The two supporting shafts are arranged at the bottom of the two lifting mechanisms. Two driving motors are arranged on the upper side of the two supporting shafts, and the lower side of the two supporting shafts is connected to the first grinding head and the second grinding head through the two driving motors.

[0015] Furthermore, a dust cover is connected to the bottom edge of the support shaft to which the first grinding head is connected, and a dust suction interface for connecting to a workshop dust suction system is provided on the dust cover.

[0016] Furthermore, the grinding piece also includes two grinding pieces, and the two grinding pieces are arranged on two supporting shafts.

[0017] Furthermore, the polishing part includes a cylinder, an air motor and a flat DuPont wire brush. The cylinder is arranged on the supporting shaft, the cylinder output is connected to the air motor, and the flat DuPont wire brush is arranged at the output end of the air motor.

[0018] Furthermore, the fixing frame includes two arc-shaped clamping rings, a bracket and a support plate. The two arc-shaped clamping rings are used to clamp with the two sides of the furnace base. The bracket is fixedly connected to the two arc-shaped clamping rings, and the support plate is fixedly arranged in the middle of the top side of the bracket.

[0019] Furthermore, the mounting seat includes a supporting spindle and a clamp, the supporting spindle is fixedly arranged at the bottom of the supporting plate, the clamp is arranged in the supporting spindle through a rotating shaft, and the clamp clamps the raised position in the middle of the electric slide rail assembly.

[0020] The utility model provides an automatic grinding device, which has the following beneficial effects:

[0021] 1. It can achieve the effect of circular grinding. By rotating and moving the grinding parts, a circle is ground in a circle. The grinding components are moved by the setting of the electric slide rail to reduce the circumference, so as to grind the next circle until the grinding operation is completed.

[0022] 2. Through the setting of grinding parts, the grinding of horizontal ground and pile head can be realized respectively. One set of grinding parts is equipped with two explosion-proof motors and motors. Switch and select the corresponding motors and motors to grind the electrodes. First grind all horizontal ground and then grind all electrodes.

[0023] 3. The surface polishing quality of the product can be improved under automated polishing. Automated polishing can achieve precise positioning polishing, replacing the human eye positioning mode, and can clean up tiny debris that cannot be cleaned manually, thereby increasing the surface polishing quality of the product.

[0024] 4. The automatic grinder is dust-free, has low noise and little pollution during operation, which is beneficial to improving the environmental protection level of the enterprise.

[0025] 5. Automated grinding can reduce costs. Without reducing product quality, using automated grinding machines instead of traditional manual grinding can greatly reduce labor costs, improve production efficiency, and achieve more sophisticated craftsmanship. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the utility model;

[0027] Figure 2 This is a schematic diagram of the structure of the fixing frame of the utility model;

[0028] Figure 3 This is a schematic diagram of the structure of the grinding piece of the utility model;

[0029] Figure 4 This is a schematic diagram of the structure of the first grinding head of the utility model;

[0030] Figure 5 This is a schematic diagram of the structure of the mounting seat of the utility model.

[0031] In the figure: 1. Protective cover; 2. Fixed frame; 21. Arc-shaped retaining ring; 22. Bracket; 23. Support plate; 3. Electric slide rail assembly; 4. Mounting seat; 41. Support spindle; 42. Clamp; 5. Drive motor; 6. First grinding head; 7. Second grinding head; 8. Grinding piece; 81. Cylinder; 82. Pneumatic motor; 83. Flat DuPont wire brush; 9. Support shaft; 10. Drive motor; 11. Lifting mechanism; 12. Dust cover; 13. Dust suction interface; 14. Control cabinet; 15. Electric cabinet; 16. Operation panel. DETAILED DESCRIPTION

[0032] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention is further described below in conjunction with specific embodiments.

[0033] In the description of the present invention, it should be understood that the terms "lateral", "longitudinal", "end", "edge", "sidewall", "up", "down", "upper part", "lower part", "directly above", "surface", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", "end", "head" and "tail" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the technical solution of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0034] This application also proposes an automated grinding device, specifically:

[0035] For reference Figure 1-2 The automatic grinding equipment is adapted to be used on the furnace base. When in use, the fixing frame 2 is first lifted, wherein the fixing frame 2 includes two arc-shaped clamping rings 21, a bracket 22 and a support plate 23. When the two arc-shaped clamping rings 21 are placed on the furnace base, the arc-shaped clamping rings 21 on both sides are clamped on both sides of the furnace base to form a fixation;

[0036] A protective cover 1 is provided inside the bracket 22. When the fixing frame 2 is placed on the furnace base, the protective cover 1 is located on the upper side of the furnace base and wraps the furnace base, so that the internal grinding waste dust can be wrapped in a limited space, which is convenient for subsequent collection work;

[0037] The support plate 23 is fixedly arranged at the middle part of the top side of the bracket 22. The function of the support plate 23 is to support the driving motor 5, and drive the mounting seat 4 to rotate through the driving motor 5, thereby causing the electric slide rail assembly 3 to rotate;

[0038] For reference Figure 3 and Figure 5 , wherein the mounting seat 4 specifically mainly includes a supporting spindle 41 and a clamp 42, the supporting spindle 41 is fixedly arranged at the bottom of the supporting plate 23, the clamp 42 is arranged in the supporting spindle 41 through a rotating shaft, and the clamp 42 clamps the raised position in the middle of the electric slide rail assembly 3;

[0039] The supporting spindle 41 mainly plays the role of supporting the clamp. At the same time, the clamp 42 is located in the supporting spindle 41 and clamps the raised end in the middle of the electric slide rail assembly 3 through the clamp. The output end of the driving motor 5 is connected to the clamp 42, driving the clamp 42 to rotate and thereby driving the electric slide rail assembly 3 to rotate.

[0040] For reference Figure 4 The electric slide rail assembly 3 is a prior art and is used to realize automated translational motion; wherein the structure mainly consists of a slide rail, a slider, an electric drive, a transmission device and a control system;

[0041] For reference Figure 4 , wherein two sliders are provided on the slide rail, and the two sliders are respectively connected to the first grinding head 6 and the second grinding head 7 in the grinding piece through a lifting mechanism 11; wherein the lifting mechanism is the existing technology, and any connection method of the cylinder and the electric slide rail can be selected to realize the lifting control of the first grinding head 6 and the second grinding head 7.

[0042] For reference Figure 4 The first grinding head 6 and the second grinding head 7 are adapted to work on the furnace base, wherein the furnace base has a pile head, the pile head includes a conical area and a cylindrical area, and the first grinding head 6 and the second grinding head 7 drive the two working areas of the pile head to perform grinding work respectively.

[0043] For reference Figure 4 The first grinding head 6 uses a Dupont wire brush to clean the conical area of ​​the base pile head, and the second grinding head 7 uses a blade structure to clean the cylindrical area at the bottom of the pile head, because the conical surface cleaning and the two ends of the base grinding are cleaned separately;

[0044] For reference Figure 4 Among them, since waste materials will fall off when the first grinding head 6 is grinding, in order to avoid the waste of these waste materials, a dust cover 12 is provided on the outer side of the first grinding head 6 to collect dust during the grinding work; at the same time, a dust collection interface 13 is provided on the dust cover 12, so that the dust collection interface is connected to the workshop dust collection system, so that dust collection operations can be performed during work.

[0045] For reference Figure 4 At the same time, the driving motors 10 of the first grinding head 6 and the second grinding head 7 are respectively arranged on the support shaft 9. The shape of the support shaft 9 is not limited as long as it can support the driving motor 10 and adapt to the connected grinding structure.

[0046] For reference Figure 4 The pile head of the furnace base was polished by the first polishing head 6 and the second polishing head 7. Subsequently, a set of polishing parts 8 were set on one side of the edge of the two supporting shafts 9 supporting the first polishing head 6 and the second polishing head 7. Two explosion-proof pneumatic motors 82 were configured at both ends. Grinding both ends of the frame at the same time can eliminate the torsional force generated during polishing.

[0047] For reference Figure 4 The polishing member 8 includes a cylinder 81, an air motor 82 and a flat DuPont wire brush 83. The cylinder 81 is arranged on the support shaft 9. The output of the cylinder 81 is connected to the air motor 82. The flat DuPont wire brush 83 is arranged at the output end of the air motor 82.

[0048] For reference Figure 4 During the movement, the air motor 82 is driven to move up and down by the air cylinder 81, thereby causing the flat DuPont wire brush to contact the large screen surface of the furnace base to start the grinding work.

[0049] As can be seen from the figure, the control cabinet 14 used to control the electrical work of the device is arranged on the top of the fixed frame 2. After being hoisted and moved, it only needs to be connected to the power supply and gas source to work. The electric cabinet 15 is arranged on one side of the fixed frame 2, and a nitrogen access port is reserved inside the electric cabinet, so that the electric cabinet can meet the explosion-proof requirements; the operation panel 16 is arranged on the side of the equipment, next to the visual window of the cover, so that the operator can operate according to the situation inside the equipment; the above structures are all control elements used in the prior art to realize electrical control, which belong to the existing conventional technical means, and this application will not make too many elaborations on this aspect.

[0050] The specific operating steps of this automatic grinding equipment are as follows:

[0051] 1. Lift the fixing frame 2, and then cover the fixing frame 2 on the furnace base that needs to be polished;

[0052] 2. The control cabinet is connected to the power supply and the air source to start the internal work, so that the electric slide assembly 3 rotates through the driving motor 5, and during the rotation, the first grinding head 6 and the second grinding head 7 on both sides of the electric slide assembly 3 start to work synchronously;

[0053] 3. After the electric slide rail assembly 3 rotates one circle, the two sliders of the electric slide rail assembly 3 are driven to move the same distance toward the center, and then the pile head of the circle after the displacement is polished.

[0054] 4. During the grinding process, the grinding piece 8 also performs a lifting motion to grind the plane. Waste materials may fall from the first grinding head 6 during the grinding process. To avoid waste of raw materials, a dust cover 12 is provided on the outer ring of the first grinding head 6 to control the waste materials in the dust cover 12. Then, the dust collection system of the workshop is connected to the dust collection interface 13 to further process the grinding waste materials and the dust particles generated by grinding. Through the above steps, all pile heads are ground, and the completion of all grinding work is checked from the visual window of the cover shell, and then the equipment is lifted out.

[0055] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of protection claimed by the utility model. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An automated grinding device adapted for use on a furnace base, the furnace base having a pile head, the pile head including a conical area and a cylindrical area; characterized in that: It comprises a protective cover (1), a fixing frame (2), an electric slide rail assembly (3), and a polishing part; The protective cover (1) is arranged on the furnace base; The fixing frame (2) is arranged on the protective cover (1) and clamps the furnace base; wherein the fixing frame (2) is provided with a driving motor (5) and a mounting seat (4); The electric slide rail assembly (3) is rotatably mounted on the fixed frame (2) via a mounting seat (4); The first motor is arranged in the middle of the top side of the fixing frame (2), and the output end is connected to the electric slide rail assembly (3); The grinding piece comprises a first grinding head (6) and a second grinding head (7); the first grinding head (6) and the second grinding head (7) are both connected to a slider of the electric slide rail assembly (3) via a lifting mechanism (11).

2. The automatic grinding equipment according to claim 1, characterized in that: The first grinding head (6) uses a Dupont wire brush to clean the conical area of ​​the base pile head.

3. The automatic grinding equipment according to claim 1, characterized in that: The second grinding head (7) uses a blade structure to clean the cylindrical area at the bottom of the pile head.

4. The automatic grinding equipment according to claim 1, characterized in that: The grinding piece further comprises two supporting shafts (9) and two driving motors (10); the two supporting shafts (9) are arranged at the bottom of the two lifting mechanisms (11); the two driving motors (10) are arranged on the upper sides of the two supporting shafts (9), and the lower sides of the two supporting shafts (9) are connected to the first grinding head (6) and the second grinding head (7) via the two driving motors (10).

5. The automatic grinding equipment according to claim 1, characterized in that: The bottom edge of the support shaft (9) to which the first grinding head (6) is connected is connected to a dust cover (12), and the dust cover (12) is provided with a dust suction interface (13) for connecting to a workshop dust suction system.

6. The automatic grinding equipment according to claim 1, characterized in that: The grinding piece further comprises two grinding pieces (8), and the two grinding pieces (8) are arranged on two supporting shafts (9).

7. The automatic grinding equipment according to claim 6, characterized in that: The polishing member (8) comprises a cylinder (81), an air motor (82) and a planar DuPont wire brush (83); the cylinder (81) is arranged on a support shaft (9); the output of the cylinder (81) is connected to the air motor (82); and the planar DuPont wire brush (83) is arranged at the output end of the air motor (82).

8. The automatic grinding equipment according to claim 1, characterized in that: The fixing frame (2) comprises two arc-shaped clamping rings (21), a bracket (22) and a support plate (23); the two arc-shaped clamping rings (21) are used to clamp with two sides of the furnace base; the bracket (22) is fixedly connected to the two arc-shaped clamping rings (21); and the support plate (23) is fixedly arranged at the middle of the top side of the bracket (22).

9. The automatic grinding equipment according to claim 1, characterized in that: The mounting seat (4) comprises a supporting spindle (41) and a clamp (42); the supporting spindle (41) is fixedly arranged at the bottom of the supporting plate (23); the clamp (42) is arranged in the supporting spindle (41) via a rotating shaft; the clamp (42) clamps a raised position in the middle of the electric slide rail assembly (3).

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