Ultrathin refined slice

By arranging reinforcing ribs between the fine teeth of the fine slicing head and dislocating them, the problem of low strength of the existing fine slicing teeth is solved, the structural strength and cold press formability are enhanced, the service life is extended and cracks are reduced risk.

CN222360428UActive Publication Date: 2025-01-17QUANZHOU ZHONGZHI NEW MATERIAL TECH
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Patent Information

Application Number
CN202420750621.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-01-17
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The strength of existing fine-sliced ​​teeth is not high, the cold-pressing molding of the cutter head is not good, and cracks are prone to occur, resulting in poor product quality.

Method used

Reinforcing ribs are set between the fine teeth of the fine slicing head. The staggered reinforcing ribs cause the fine teeth to squeeze and pull each other to enhance the strength between the fine teeth, and improve the cold press formability through the design of the base body.

Benefits of technology

It enhances the structural strength of fine slices, extends the service life, improves cold press formability, and avoids the risk of sintering cracks and cracks during cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ultra-thin fine slicing piece which comprises a base body and a fine slicing piece tool bit which is fixed on the periphery of the base body in a sintering mode and is in a circular ring shape, a plurality of fine teeth distributed in a turbine mode are arranged on the upper side face and the lower side face of the fine slicing piece tool bit respectively, and the fine teeth on the upper side face and the lower side face of the fine slicing piece tool bit are connected in a staggered mode to form an integrated structure. A groove is formed in the interval between every two adjacent thin teeth on the same side face, and two reinforcing ribs connected with every two adjacent thin teeth are arranged in each groove. The reinforcing ribs located in every two adjacent grooves in the fine slicing tool bit are arranged in a staggered mode. By means of the structure, the two reinforcing ribs are arranged between every two adjacent fine teeth of the fine cutting piece, mutual extrusion and dragging are formed between the fine teeth distributed in a turbine mode through the reinforcing ribs at different positions, the strength between the fine teeth is enhanced, then the structural strength of the ultrathin fine cutting piece is enhanced, and the service life of the ultrathin fine cutting piece is prolonged.
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Description

Technical Field

[0001] The utility model relates to the field of diamond tool preparation, in particular to an ultra-thin precision slice. Background Art

[0002] At present, diamond slices have been widely used in the cutting of marble, concrete, granite, ceramics, glass and other hard and brittle non-metallic materials in the market; fine slices are a kind of diamond saw blade, which is mainly composed of a diamond cutter head and a matrix; during use, the diamond cutter head is mainly used to cut materials, and the matrix mainly supports the cutting work of the diamond cutter head; diamond saw blades can process many objects, and fine slices are mainly used to process some materials with high requirements on cutting edge quality, such as artificial stone, marble, ceramic tile, etc.; however, the strength of the fine teeth on the existing fine slices is not high, the cutter head is difficult to form by cold pressing, cracks are prone to occur, and the product quality is poor.

[0003] In view of this, the designer has conducted in-depth research and actively studied, improved and tried to develop and design this case in order to address the many deficiencies and inconveniences caused by the imperfections in the above-mentioned fine-slice carcass materials, fine-slice materials and fine-slice structure designs. Utility Model Content

[0004] The utility model aims to provide an ultra-thin fine slice, wherein two reinforcing ribs are arranged between two adjacent fine teeth, and the reinforcing ribs at different positions enable the fine teeth distributed in the turbine to form mutual extrusion and entanglement, thereby enhancing the strength between the fine teeth, thereby enhancing the structural strength of the ultra-thin fine slice and extending the service life.

[0005] In order to achieve the above purpose, the solution of the utility model is:

[0006] An ultra-thin fine slice, comprising a substrate and a fine slice cutter head sintered and fixed on the outer circumference of the substrate and in a circular ring shape, wherein the upper and lower side surfaces of the fine slice cutter head are respectively provided with a plurality of fine teeth distributed in a turbine pattern, and the fine teeth on the upper and lower side surfaces of the fine slice cutter head are staggered and connected to form an integrated structure; the interval between two adjacent fine teeth on the same side surface forms a groove, and two reinforcing ribs connecting two adjacent fine teeth are provided in the groove; and the reinforcing ribs in two adjacent grooves on the fine slice cutter head are staggered.

[0007] The reinforcing ribs in two adjacent grooves on the same side are staggered.

[0008] Six reinforcing ribs in three connected grooves on the same side form a group. The six reinforcing ribs in the same group are arranged in an interval and staggered manner from the inside to the outside. Multiple groups of reinforcing ribs on the same side are distributed in a turbine shape.

[0009] The fine teeth and reinforcing ribs on the same side are respectively distributed in a clockwise direction.

[0010] The fine slicing cutter head forms an annular groove wrapped around the outer circumference of the base on the inner ring close to the outer circumference of the base, and reinforcement parts formed on both sides of the annular groove are respectively arranged in the grooves on the upper and lower sides.

[0011] The fine teeth and the reinforcing ribs are an integrally formed structure.

[0012] The fine teeth are gradually expanded from an end close to the base body to an end far away from the base body.

[0013] Flanges are welded to the two side surfaces of the base respectively, and the circumference of the base is provided with four long strip holes penetrating the upper and lower side surfaces, and the length direction of the long strip holes is in the diameter direction of the base; the outer circumference of the flange has a welding portion welded to the side surface of the base and four vacant portions spanning the long strip holes and not welded to the base.

[0014] The base body is provided with a plurality of circular holes on the circumference near the fine-slicing cutter head; the number of the circular holes is eight, and a circular hole is symmetrically provided on both sides of each long strip hole.

[0015] The diameter of the circular ring where the outer end of the long strip hole is located is greater than the diameter of the circular ring where the inner end of the circular hole is located.

[0016] After adopting the above structure, an ultra-thin fine slice of the utility model is provided with two reinforcing ribs between two adjacent fine teeth, and the reinforcing ribs in two adjacent grooves on the fine slice cutter head are staggered. Through the reinforcing ribs at different positions, the fine teeth distributed in the turbine are squeezed and pulled against each other, thereby enhancing the strength between the fine teeth, thereby enhancing the structural strength of the ultra-thin fine slice and extending the service life; moreover, it can improve the cold pressing formability, avoid the occurrence of sintering cracks, and reduce the risk of cracks occurring in the fine slice cutter head during the cutting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front view schematic diagram of the refined slice of the present invention;

[0018] Figure 2 for Figure 1 A partial enlarged view of the

[0019] Figure 3 It is an enlarged view of the local structure of the ultra-thin fine section of the present invention;

[0020] Figure 4 for Figure 3 The enlarged cross-sectional view at AA in the middle;

[0021] Figure 5 for Figure 3Enlarged cross-sectional view of the middle BB.

[0022] Explanation of symbols

[0023] Base 1; fine slicing blade 2; fine teeth 21; groove 22; reinforcing rib 23; annular groove 24; reinforcement part 25; flange 11; long strip hole 12; welding part 111; vacant part 112; round hole 13. DETAILED DESCRIPTION

[0024] In order to further explain the technical solution of the present utility model, the present utility model is described in detail below through a basic embodiment.

[0025] See also Figures 1 to 5 The utility model discloses an ultra-thin fine slice, which includes a substrate 1 and a fine slice cutter head 2 sintered and fixed on the outer circumference of the substrate 1 and in a circular ring shape, wherein the upper and lower side surfaces of the fine slice cutter head 2 are respectively provided with a plurality of turbine-distributed fine teeth 21, and the fine teeth 21 on the upper and lower side surfaces of the fine slice cutter head 2 are staggered and connected to form an integral structure; the interval between two adjacent fine teeth 21 on the same side surface forms a groove 22, and two reinforcing ribs 23 connecting two adjacent fine teeth 21 are provided in the groove 22; the reinforcing ribs 23 located in two adjacent grooves 22 on the fine slice cutter head 2 are staggered.

[0026] The ultra-thin fine slice of the utility model is provided with two reinforcing ribs 23 between two adjacent fine teeth 21, and the reinforcing ribs 23 located in two adjacent grooves 22 on the fine slice cutter head 2 are staggered. The reinforcing ribs 23 at different positions cause the fine teeth 21 distributed in the turbine to be squeezed and pulled against each other, thereby enhancing the strength between the fine teeth 21 and the fine teeth 21, thereby enhancing the structural strength of the ultra-thin fine slice and extending its service life; moreover, the cold pressing formability can be improved, the phenomenon of sintering cracks can be avoided, and the risk of cracks occurring in the fine slice cutter head 2 during the cutting process can be reduced.

[0027] The reinforcing ribs 23 in two adjacent grooves 22 on the same side of the utility model are staggered; the same fine tooth 21 is connected with two grooves 22 on the same side and one groove 22 on a different side, compared with the same fine tooth 21 being connected with six reinforcing ribs 23 in different directions, so that the structural strength of the fine slicing cutter head 2 is stronger and the service life is longer.

[0028] The utility model comprises six reinforcing ribs 23 in three connected grooves 22 on the same side as a group, and the six reinforcing ribs 23 in the same group are arranged in an interval and staggered manner from the inside to the outside, and the multiple groups of reinforcing ribs 23 on the same side are distributed in a turbine shape; that is, the three reinforcing ribs 23 close to the center of the base 1 in the three grooves 22 are connected to form an arc line extending from the inside to the outside, and the three reinforcing ribs 23 far from the center of the base 1 in the three grooves 22 are connected to form an arc line extending from the inside to the outside, and the multiple groups of reinforcing ribs 23 on the same side are distributed in two groups of turbine lines; by regularly adding reinforcing ribs 23 in the middle on the basis of conventional turbine fine teeth 21, mutual extrusion and entanglement are formed between the fine teeth 21 and the fine teeth 21, thereby enhancing the strength between the fine teeth 21 and the fine teeth 21, thereby improving the cold pressing formability and extending the service life of the precision slice.

[0029] The fine teeth 21 and the reinforcing ribs 23 on the same side of the utility model are respectively distributed in a clockwise turbine direction; or, the fine teeth 21 and the reinforcing ribs 23 on the same side are respectively distributed in a counterclockwise turbine direction.

[0030] The precision slicing cutter head 2 of the present invention forms an annular groove 24 wrapped around the outer circumference of the substrate 1 on the inner ring close to the outer circumference of the substrate 1, and reinforcement parts 25 formed on both sides of the annular groove 24 are respectively provided in the grooves 22 on the upper and lower sides; the precision slicing cutter head 2 can be firmly sintered on the substrate 1.

[0031] The fine teeth 21 and the reinforcing ribs 23 of the utility model are integrally formed, and the structural strength of the fine slicing cutter head is stronger and the cutting efficiency is better.

[0032] The fine teeth 21 of the utility model are gradually expanded from one end close to the base body 1 to the end far away from the base body 1; the cutting performance is better.

[0033] The two side surfaces of the base 1 of the utility model are respectively welded with flanges 11, and the base 1 is provided with four elongated holes 12 penetrating the upper and lower side surfaces on its circumference, and the length direction of the elongated holes 12 is in the diameter direction of the base 1; the outer circumference of the flange 11 has a welding portion 111 welded to the side surface of the base 1 and four vacant portions 112 spanning the elongated holes 12 and not welded to the base 1.

[0034] The utility model provides a base 1 with four elongated holes 12 penetrating the upper and lower side surfaces on its circumference, and the outer circumference of the flange 11 has a welding portion 111 welded to the side surface of the base 1 and four vacant portions 112 spanning the elongated holes 12 and not welded to the base 1; during the welding process of the flange 11, the vacant portions 112 of the flange 11 spanning the elongated holes 12 are not welded to the base 1, and the elongated holes 12 and the vacant portions 112 can provide deformation clearance space, which can release internal stress, thereby solving the problem that the flange 11 is easily deformed when welded to the base 1, increasing the structural strength of the base 1, extending the service life of the precision cut piece, and improving the feel of the precision cut piece.

[0035] The substrate 1 of the utility model is provided with a plurality of circular holes 13 on the circumference near the fine slicing cutter head 2. The problem of deformation of the substrate 1 after sintering due to the inability to release internal stress is solved by these elongated holes 12 and circular holes 13 of different shapes.

[0036] The number of the circular holes 13 in the present invention is eight, and a circular hole 13 is symmetrically arranged on both sides of each long strip hole 12, so that the internal stress is released more evenly and the base body 1 is not easily deformed.

[0037] The diameter of the circle where the outer end of the elongated hole 12 of the utility model is located is larger than the diameter of the circle where the inner end of the circular hole 13 is located. The outer end of the elongated hole 12 is the farthest point of the elongated hole 12 from the center of the substrate 1, and the inner end of the circular hole 13 is the closest point of the circular hole 13 to the center of the substrate 1. The spaces for releasing internal stress of the elongated hole 12 and the circular hole 13 overlap, and the internal stress is released more evenly, and the substrate 1 is not easily deformed.

[0038] The above embodiments and drawings do not limit the product form and style of the utility model. Any appropriate changes or modifications made by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the utility model.

Claims

1. An ultra-thin fine section, characterized in that: The invention comprises a base body and a circular ring-shaped fine-slicing cutter head which is sintered and fixed on the outer circumference of the base body, wherein the upper and lower side surfaces of the fine-slicing cutter head are respectively provided with a plurality of turbine-distributed fine teeth, and the fine teeth on the upper and lower side surfaces of the fine-slicing cutter head are staggered and connected to form an integrated structure; the interval between two adjacent fine teeth on the same side surface forms a groove, and two reinforcing ribs connecting two adjacent fine teeth are provided in the groove; the reinforcing ribs in two adjacent grooves on the fine-slicing cutter head are staggered; the fine-slicing cutter head forms an annular groove wrapped around the outer circumference of the base body on an inner ring close to the outer circumference of the base body, and reinforcement parts formed on both sides of the annular groove are respectively provided in the grooves on the upper and lower side surfaces.

2. An ultra-thin fine section as claimed in claim 1, characterized in that: The reinforcing ribs in two adjacent grooves on the same side are staggered.

3. The ultra-thin fine section according to claim 1, characterized in that: Six reinforcing ribs in three connected grooves on the same side form a group. The six reinforcing ribs in the same group are arranged in an interval and staggered manner from the inside to the outside. Multiple groups of reinforcing ribs on the same side are distributed in a turbine shape.

4. An ultra-thin fine section as claimed in claim 3, characterized in that: The fine teeth and reinforcing ribs on the same side are respectively distributed in a clockwise direction.

5. The ultra-thin fine section according to claim 1, characterized in that: The fine teeth and the reinforcing ribs are an integrally formed structure.

6. The ultra-thin fine section according to claim 1, characterized in that: The fine teeth are gradually expanded from an end close to the base body to an end far away from the base body.

7. The ultra-thin fine section according to claim 1, characterized in that: Flanges are welded to the two side surfaces of the base respectively, and the circumference of the base is provided with four long strip holes penetrating the upper and lower side surfaces, and the length direction of the long strip holes is in the diameter direction of the base; the outer circumference of the flange has a welding portion welded to the side surface of the base and four vacant portions spanning the long strip holes and not welded to the base.

8. An ultra-thin fine section as claimed in claim 7, characterized in that: The base body is provided with a plurality of circular holes on the circumference near the fine-slicing cutter head; the number of the circular holes is eight, and a circular hole is symmetrically provided on both sides of each long strip hole.

9. An ultra-thin fine section as claimed in claim 8, characterized in that: The diameter of the circular ring where the outer end of the long strip hole is located is greater than the diameter of the circular ring where the inner end of the circular hole is located.